CN111051789A - Indoor unit of air conditioner - Google Patents

Indoor unit of air conditioner Download PDF

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Publication number
CN111051789A
CN111051789A CN201880056777.6A CN201880056777A CN111051789A CN 111051789 A CN111051789 A CN 111051789A CN 201880056777 A CN201880056777 A CN 201880056777A CN 111051789 A CN111051789 A CN 111051789A
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CN
China
Prior art keywords
air
indoor unit
panel
blade
direction adjustment
Prior art date
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Granted
Application number
CN201880056777.6A
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Chinese (zh)
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CN111051789B (en
Inventor
石川诗织
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Daikin Industries Ltd
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Daikin Industries Ltd
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Publication of CN111051789A publication Critical patent/CN111051789A/en
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Publication of CN111051789B publication Critical patent/CN111051789B/en
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/22—Means for preventing condensation or evacuating condensate
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007—Indoor units, e.g. fan coil units
    • F24F1/0043—Indoor units, e.g. fan coil units characterised by mounting arrangements
    • F24F1/0057—Indoor units, e.g. fan coil units characterised by mounting arrangements mounted in or on a wall
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/08—Air-flow control members, e.g. louvres, grilles, flaps or guide plates
    • F24F13/10—Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers
    • F24F13/14—Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/22—Means for preventing condensation or evacuating condensate
    • F24F2013/221—Means for preventing condensation or evacuating condensate to avoid the formation of condensate, e.g. dew

Abstract

The invention aims to provide an air-conditioning indoor unit, in which even if the wind direction adjusting blade is used in a state that cold air flows on one of the upper surface and the lower surface, the dew condensation phenomenon is not generated on the side where the cold air does not flow. In an air conditioning indoor unit (1), a recessed portion (33) is formed in a blade member (32) for forming the outer contour of a 1 st air-direction adjustment blade (30) by reducing the thickness of a plate material of the blade member (32), thereby suppressing the occurrence of heat transfer. As a result, the cooling of the side of the blade member (32) through which the blown air does not flow is also suppressed, and the occurrence of the condensation phenomenon is suppressed.

Description

Indoor unit of air conditioner
Technical Field
The invention relates to an air conditioner indoor unit.
Background
In an air conditioning indoor unit, an air direction adjusting plate is provided near an air outlet in order to adjust the direction of blown air. For example, in the indoor unit disclosed in patent document 1 (japanese patent application laid-open No. 2017-53565), the 1 st auxiliary adjusting plate is disposed near the upper end of the air outlet, and when horizontal air blowing is performed during cooling operation, cold air flows through both the upper surface and the lower surface of the 1 st auxiliary adjusting plate.
Disclosure of Invention
Problems to be solved by the invention
For example, if the gap between the upper surface of the 1 st auxiliary adjusting plate and the upper end of the outlet is reduced due to design and structural considerations, the cool air does not flow to the upper surface. In this case, the upper surface of the outer ring resin passing through the lower surface is cooled, and the dew condensation phenomenon occurs at the contact point of the warm air entering from the gap.
Accordingly, an object of the present invention is to provide an air conditioning indoor unit in which the air direction adjustment vane is not condensed on the side where cold air does not flow even when the air direction adjustment vane is used in a state where cold air flows on one of the upper surface and the lower surface.
Means for solving the problems
An air conditioning indoor unit pertaining to claim 1 of the present invention includes an airflow direction adjustment vane for adjusting an airflow direction of blown air, the airflow direction adjustment vane including a heat insulating portion, a vane member, and a recessed portion. The heat insulating portion is filled with a gas or a heat insulating material. The blade member surrounds the heat insulating portion and forms an outer contour. The recessed portion is formed by reducing the plate thickness of the blade member at least one of the windward side end portion and the leeward side end portion of the blade member in the flow direction of the blown air.
During cooling operation, the side of the blade member through which the blown air flows is cooled by cold air. On the other hand, since warm indoor air exists on the side of the blade member through which the blown air does not flow, the side of the blade member through which the blown air does not flow is cooled and dew-condensed due to heat conduction through the blade member.
However, in this air conditioning indoor unit, the recessed portion is formed by reducing the thickness of the plate material on the side of the vane member through which the outlet air flows, and therefore, the occurrence of heat transfer can be suppressed. Therefore, cooling of the side of the blade member through which the blown air does not flow is suppressed, and occurrence of the condensation phenomenon is suppressed.
In particular, the dew condensation phenomenon is likely to occur at the windward end portion of the blade member where the blown air first collides and the leeward end portion where the blown air flowing through the blade member is separated, and the occurrence of the dew condensation phenomenon is suppressed because the recessed portion is provided at this position.
An air conditioning indoor unit according to claim 2 of the present invention is the air conditioning indoor unit according to claim 1, wherein a recessed portion is provided along a longitudinal direction of the blade member on a side through which the blown air flows.
In this air conditioning indoor unit, the warm air in the room enters the portion cooled by the blown air during the cooling operation and merges, and dew condensation occurs on the airflow direction adjustment vane, and therefore, the range extends in the longitudinal direction of the airflow direction adjustment vane. Therefore, the occurrence of dew condensation can be suppressed by providing the recessed portion in the longitudinal direction of the blade member on the side through which the blown air flows.
An air conditioning indoor unit pertaining to claim 3 of the present invention is the air conditioning indoor unit pertaining to claim 1 or 2, wherein the recessed portion is provided within a range from both ends of the blade member in the flow direction of the blown air to 20% of the width dimension of the airflow direction adjustment blade.
In this air conditioning indoor unit, the condensation phenomenon is likely to occur at the upwind side end portion of the blade member where the blown air first collides and the downwind side end portion where the blown air flowing through the blade member is separated, and therefore, the recessed portion is provided within a range from both ends of the blade member in the flow direction of the blown air to 20% of the width dimension of the airflow direction adjustment blade. This can suppress the occurrence of the condensation phenomenon.
An air conditioning indoor unit according to claim 4 of the present invention is the air conditioning indoor unit according to any one of claims 1 to 3, wherein the minimum thickness of the recessed portion is set to be within a range of 40 to 65% of the plate thickness of the blade member excluding the recessed portion.
In this air conditioning indoor unit, the minimum thickness of the recessed portion is preferably as small as possible, but from the viewpoint of productivity such as injection moldability of the resin, the minimum thickness is preferably within a range of 40 to 65% of the thickness of the plate material of the vane member.
An air conditioning indoor unit according to claim 5 of the present invention is the air conditioning indoor unit according to any one of claims 1 to 4, wherein a recess width of the recess is set to be in a range of 0.6 to 2.4 mm.
In this air conditioning indoor unit, the recess width of the recess portion cannot be too small or too large, and is preferably in the range of 0.6 to 2.4mm from the viewpoint of injection moldability of the resin and mold strength (e.g., strength of the pin).
An air conditioning indoor unit according to claim 6 of the present invention is the air conditioning indoor unit according to any one of claims 1 to 5, wherein a plurality of concave portions are formed.
In this air conditioning indoor unit, heat is transferred by the vane member, and therefore, heat transfer is suppressed by the plurality of recessed portions.
An air conditioning indoor unit according to claim 7 of the present invention is the air conditioning indoor unit according to any one of claims 1 to 6, wherein the recessed portion is provided at a boundary between a portion of the blade member where the blown air directly collides and a portion where the blown air does not collide, or at a position adjacent thereto.
An air conditioning indoor unit according to claim 8 of the present invention is the air conditioning indoor unit according to any one of claims 1 to 7, wherein the airflow direction adjustment vane further has an end wall portion that stands upright in a thickness direction at a longitudinal side end of the vane member.
In general, when the air is blown in the left and right directions by the vertical blades, the cool air passing obliquely through the lower surface of the air direction adjustment blade collides with the wall of the inner surface of the air outlet and then goes around the upper surface of the air direction adjustment blade, so that dew condensation occurs at the upper surface. Therefore, in this air conditioning indoor unit, the end portion in the longitudinal direction of the vane member is provided with the end wall portion standing in the thickness direction, so that the cold air does not climb up. This suppresses the occurrence of the condensation phenomenon.
An air conditioning indoor unit according to claim 9 of the present invention is the air conditioning indoor unit according to any one of claims 1 to 8, wherein the air direction adjustment vane forms a lower portion of the air conditioning indoor unit main body when the air conditioning indoor unit is stopped, and wherein an outlet through which blown air is blown out by the air direction adjustment vane is separated from an air suction port through which indoor air is sucked at a position above the outlet when the air conditioning indoor unit is operated.
In this air conditioning indoor unit, the ventilation short circuit phenomenon in which the blown air is sucked into the suction opening can be prevented by the airflow direction adjustment vane.
Effects of the invention
In the air conditioning indoor unit according to claim 1 or 7 of the present invention, the recessed portion is formed by reducing the thickness of the plate material on the side of the blade member through which the outlet air flows, thereby suppressing the occurrence of heat transfer. As a result, cooling of the side of the blade member through which the blown air does not flow is suppressed, and occurrence of the condensation phenomenon is suppressed.
In the air conditioning indoor unit pertaining to claim 2 of the present invention, the air flow direction adjustment vane has a range extending in the longitudinal direction thereof, because warm air in the room enters the portion cooled by the blown air during the cooling operation and merges, and condensation occurs on the air flow direction adjustment vane. Therefore, the occurrence of dew condensation can be suppressed by providing the recessed portion in the longitudinal direction of the side of the blade member through which the blown air flows.
In the air conditioning indoor unit pertaining to claim 3 of the present invention, since the condensation phenomenon is likely to occur at the upwind-side end portion of the blade member where the blown air first collides and the downwind-side end portion where the blown air flowing through the blade member separates, the recessed portion is provided within a range from both ends of the blade member in the flow direction of the blown air to 20% of the width dimension of the airflow direction adjustment vane. This can suppress the occurrence of the condensation phenomenon.
In the air conditioning indoor unit according to claim 4 of the present invention, the minimum thickness of the depressed portion is preferably as small as possible, but is preferably within a range of 40 to 65% of the thickness of the plate material of the vane member from the viewpoint of productivity such as injection moldability of the resin.
In the air conditioning indoor unit pertaining to claim 5 of the present invention, the width of the depression portion cannot be too small or too large, and is preferably in the range of 0.6 to 2.4mm, from the viewpoint of resin injection moldability and mold strength (e.g., pin strength).
In the air conditioning indoor unit according to claim 6 of the present invention, since heat is transferred by the vane member, heat transfer is suppressed by the plurality of recessed portions.
In the air conditioning indoor unit pertaining to the 8 th aspect of the present invention, the end portion in the longitudinal direction of the blade member is provided with an end wall portion that stands in the thickness direction, so that cold air does not climb up. This can suppress the occurrence of the condensation phenomenon.
In the air conditioning indoor unit according to claim 9 of the present invention, the air flow direction adjustment vane can prevent a ventilation short circuit phenomenon in which blown air is sucked into the air suction opening.
Drawings
Fig. 1A is a perspective view of an air conditioning indoor unit when it is stopped.
Fig. 1B is a perspective view of the air conditioning indoor unit in preparation for operation.
Fig. 2A is a side view of the air conditioning indoor unit when it is stopped.
Fig. 2B is a side view of the air conditioning indoor unit in preparation for operation.
Fig. 3 is a perspective view of the air conditioning indoor unit in operation.
Fig. 4 is a longitudinal sectional view of the air conditioning indoor unit when it is stopped.
Fig. 5 is a longitudinal sectional view of the air conditioning indoor unit in preparation for operation.
Fig. 6 is a longitudinal sectional view of the air conditioning indoor unit in operation.
Fig. 7 is a longitudinal sectional view of the panel transfer mechanism.
Fig. 8 is a perspective view of the back side of the 1 st panel.
Fig. 9A is an enlarged perspective view of a lock mechanism for connecting the 1 st panel and the movable link.
Fig. 9B is an enlarged perspective view showing an unlocked state of the lock mechanism of fig. 9A.
Fig. 10 is a partial perspective view of the air conditioning indoor unit when the 1 st panel is in the maintenance position.
Fig. 11A is a perspective view of the panel supporting mechanism before the supporting member operates.
Fig. 11B is a perspective view of the panel supporting mechanism after the supporting member is operated.
Fig. 12 is a front view of the panel supporting mechanism before the supporting member is actuated.
Fig. 13A is a perspective view of the 1 st wind direction adjustment blade in the stopped state.
Fig. 13B is a perspective view of the 1 st wind direction adjustment vane in operation.
Fig. 14A is a cross-sectional view taken along line X-X of fig. 13A.
Fig. 14B is an enlarged sectional view of the 1 st recess.
Fig. 14C is an enlarged perspective view of the 2 nd recessed portion.
Fig. 15 is a longitudinal sectional view of the air conditioning indoor unit for illustrating the inclination angle of the 2 nd air direction adjustment vane.
Fig. 16A is a perspective view of the 2 nd wind direction adjustment blade.
Fig. 16B is a cross-sectional view taken along line Y-Y of fig. 16A.
Fig. 17 is a longitudinal sectional view of an air conditioning indoor unit according to a modification when the operation of the air conditioning indoor unit is stopped.
Fig. 18 is a longitudinal sectional view of the air conditioning indoor unit according to the modification when the panel transport mechanism is operating before the air conditioning indoor unit starts operating.
Fig. 19 is a longitudinal sectional view of the air conditioning indoor unit according to the modification when the air conditioning indoor unit is operated.
Detailed Description
An embodiment of the present invention will be described below with reference to the accompanying drawings. The following embodiments are specific examples of the present invention, and are not intended to limit the technical scope of the present invention.
(1) Overview of an air-conditioning indoor unit 1
Fig. 1A is a perspective view of the air conditioning indoor unit 1 during stop operation. Fig. 1B is a perspective view of the air conditioning indoor unit 1 in preparation for operation. Fig. 2A is a side view of the air conditioning indoor unit 1 when it is stopped. Fig. 2B is a side view of the air conditioning indoor unit 1 in preparation for operation. Fig. 3 is a perspective view of the air conditioning indoor unit 1 in operation. In fig. 1A, 1B, 2A, 2B, and 3, the air conditioning indoor unit 1 is a wall-mounted air conditioning indoor unit, and includes an indoor unit main body 10 and a front panel 11 for covering a front surface of the indoor unit main body 10.
As shown in fig. 1A and 2A, when the air conditioning indoor unit 1 stops operating, the 1 st panel 111 covers the front surface of the outlet 5, and the 1 st airflow direction adjustment blade 30 covers the lower surface of the outlet 5, so the inside of the indoor unit main body 10 is not seen through the outlet 5, which is very design-efficient.
As shown in fig. 1B and 2B, in the air conditioning indoor unit 1, immediately before the start of operation, the 1 st panel 111 of the front panel 11 moves to the front side of the 2 nd panel 112, i.e., the front upper side, and opens the front of the outlet 5. Subsequently, as shown in fig. 3, the 1 st wind direction adjustment blade 30 located at the lower portion of the indoor unit main body 10 is rotated by 180 ° in the clockwise direction, and the lower portion of the outlet 5 is opened.
(2) Indoor unit main body 10
Fig. 4 is a longitudinal sectional view of the air conditioning indoor unit 1 when it is stopped. Fig. 5 is a longitudinal sectional view of the air conditioning indoor unit 1 in preparation for operation. Fig. 6 is a longitudinal sectional view of the air conditioning indoor unit 1 in operation. In fig. 4, 5, and 6, the indoor unit main body 10 includes: a main body casing 100 for forming an outer contour of the indoor unit main body; and a 1 st airflow direction adjustment vane 30, a 2 nd airflow direction adjustment vane 40, and a vertical airflow direction adjustment vane 50 that adjust the blowing direction of the adjusted air. Further, the indoor heat exchanger 12, the fan 13, and the housing 16 are housed in the main body casing 100.
(2-1) Main body casing 100
The main body casing 100 forms a substantially rectangular three-dimensional space by the front surface 101, the upper surface 102, and the lower surface 103, and the indoor heat exchanger 12, the fan 13, the frame 16, and the filter 9 are placed in the three-dimensional space. Further, an upper air suction opening 4A (see fig. 10) composed of a plurality of slits is provided in the upper surface portion 102. An outlet 5 is provided from the lower portion of the front surface 101 to the front portion of the lower surface 103. A front air inlet 4B is provided in the front portion 101 above the air outlet 5.
The indoor heat exchanger 12 and the fan 13 are mounted on the housing 16. The indoor heat exchanger 12 exchanges heat with passing air. The fan 13 blows air sucked through the upper air suction opening 4A and the front air suction opening 4B to the air outlet 5 after passing through the indoor heat exchanger 12. The outlet 5 is provided with a 1 st airflow direction adjustment blade 30 and a 2 nd airflow direction adjustment blade 40 for guiding the blown air in the vertical direction. The 1 st air direction adjustment blade 30 is driven by a motor (not shown), and can open or close the outlet 5 on the lower surface 103 side while changing the air blowing direction.
Further, a vertical wind direction adjustment vane 50 for guiding air in the left-right direction is provided on the upwind side of the 1 st wind direction adjustment vane 30 and the 2 nd wind direction adjustment vane 40.
The filter 9 is disposed between the front surface 101 and the upper surface 102 of the main body casing 100 and the indoor heat exchanger 12. The filter 9 serves to filter out dust contained in the air continuously flowing into the indoor heat exchanger 12.
Indoor air is sucked into the fan 13 through the upper air suction opening 4A, the front air suction opening 4B, the filter 9 and the indoor heat exchanger 12 by the operation of the fan 13, and is blown out from the fan 13 through the air outlet 5 through the air blowing duct 18.
(2-2) 1 st wind direction regulating blade 30
When the operation is stopped, the 1 st wind direction adjustment blade 30 is at a position covering the lower surface of the outlet 5. This position is referred to as an initial position SP (see fig. 4 and 5). When the operation of the indoor unit of the air conditioner is stopped, the surface of the lower side of the 1 st air direction adjustment vane 30 is always exposed to the sight of a person at the initial position SP, and therefore, the appearance of the air conditioner is decorated to a certain extent and is referred to as a decoration surface 30 a.
Further, when the air conditioning indoor unit is operated, the surface that becomes the inside of the outlet 5 at the initial position SP is downward so that the blown air flows along, and therefore, it is referred to as a coanda surface 30b herein.
The 1 st wind direction adjustment blade 30 is rotated by a motor (not shown). The rotation shaft (not shown) of the 1 st wind direction adjustment blade 30 is located above the front end of the 1 st wind direction adjustment blade 30 at the initial position SP by about half of the height dimension of the outlet 5.
Therefore, as shown in fig. 6, when the 1 st wind direction adjustment blade 30 is rotated by 180 ° in the clockwise direction, the 1 st wind direction adjustment blade 30 is in a state where the decoration surface 30a faces upward and the coanda surface 30b faces downward, and projects forward from the upper portion of the outlet 5.
Further, details of the 1 st wind direction adjustment blade 30 will be described in the second half (5) detailed description of the 1 st wind direction adjustment blade 30.
(2-3) 2 nd wind direction regulating blade 40
The 2 nd airflow direction adjustment vane 40 is located above the initial position SP of the 1 st airflow direction adjustment vane 30 at the windward side of the outlet 5. For example, as shown in fig. 6, the sectional shape of the 2 nd air direction adjusting blade 40 at the time of the cooling operation is a circular arc shape having a convex side surface 40a facing downward and a concave side surface 40b facing upward. Note that, when a vertical airflow for causing the airflow to flow downward is generated during the heating operation, the 2 nd airflow direction adjustment vane 40 also takes a posture in which the convex side surface 40a faces the concave side surface 40 b.
The 2 nd wind direction adjustment vane 40 is rotated by a motor (not shown). The rotation shaft (not shown) of the 2 nd air direction adjustment vane 40 is positioned above the concave side surface 40 b.
Further, details of the 2 nd airflow direction adjustment vane 40 will be described in the second half (6) detailed description of the 2 nd airflow direction adjustment vane 40.
(2-4) vertical wind direction adjusting blade 50
As shown in fig. 4, 5, and 6, the vertical wind direction adjustment blade 50 includes a plurality of blades 501 and a connection rod 503 for connecting the plurality of blades 501. Further, the vertical airflow direction adjustment blade 50 is provided on the outlet air duct 18 at a position closer to the fan 13 than the 1 st airflow direction adjustment blade 30 and the 2 nd airflow direction adjustment blade 40.
The connecting rod 503 horizontally reciprocates along the longitudinal direction of the outlet 5, whereby the plurality of blades 501 swing left and right about a state perpendicular to the longitudinal direction of the outlet 5. The connecting rod 503 is driven by a motor (not shown) to horizontally reciprocate.
(3) Front panel 11
As shown in fig. 1A, 2A, and 4, the front panel 11 is a member for covering the front surface of the indoor unit main body 10. The front panel 11 is divided into upper and lower parts, i.e., a 1 st panel 111 located at a lower side and a 2 nd panel 112 located at an upper side of the 1 st panel 111.
The 1 st panel 111 and the 2 nd panel 112 together constitute a design surface of the air conditioning indoor unit 1, and the 1 st panel 111 and the 2 nd panel 112 have the same pattern, color or a combination thereof.
In the air conditioning indoor unit 1, the position of the 1 st panel 111 that has stopped operating is different from the position of the 1 st panel 111 that is operating.
First, when the operation of the indoor unit 1 of the air conditioner is stopped, the surfaces of the 1 st panel 111 and the 2 nd panel 112 are arranged up and down on the same vertical plane, thereby giving the aesthetic feeling that the surfaces of the 1 st panel 111 and the 2 nd panel 112 are integrated as if they are beautiful. The 1 st panel 111 is arranged to be longer than the 2 nd panel 112 in the longitudinal direction as viewed from the front. The longitudinal length of the 2 nd panel 112 is set to be the same as the height dimension of the front face of the outlet 5.
The height positions of the lower end of the 1 st panel 111 and the lower end of the outlet 5 are approximately equal to each other and close to each other when viewed from the front. The height positions of the upper end of the 2 nd panel 112 and the upper end of the front surface 101 of the main body casing 100 are also approximately equal to each other and close to each other when viewed from the front.
Next, when the air conditioning indoor unit 1 is to start operating, the panel conveying mechanism 21 moves the 1 st panel 111 to a height position at which the upper end of the 1 st panel 111 and the upper end of the 2 nd panel 112 are aligned with each other when viewed from the front while simultaneously advancing and raising the 1 st panel 111. Thereby, the front surface of the outlet 5 is opened, and a space for introducing air is formed between the front suction opening 4B and the 1 st panel 111.
In addition, by matching the height positions of the upper ends of the 1 st panel 111 and the 2 nd panel 112, the front panel 11 does not protrude upward from the top surface of the indoor unit main body 10 during operation, and the product size during operation and the operation size during stop are maintained constant when viewed from the front.
Therefore, even in the case where the distance from the ceiling of the room to the upper surface of the air-conditioning indoor unit 1 is limited, the installer does not need to consider the product height at the time of installation. It should be noted that the height positions of the upper end of the 1 st panel 111 and the upper end of the 2 nd panel 112 when viewed from the front do not have to be completely identical, but may be close to each other as if the height positions are identical when viewed from the front. Therefore, it is no problem that the upper end of the 1 st panel 111 slightly protrudes from the upper end of the 2 nd panel 112 when viewed from the front.
Further, as shown in fig. 2A and 2B, since the opposing surfaces of the upper end of the side surface 111a of the 1 st panel 111 and the lower end of the side surface 112A of the 2 nd panel 112 are inclined surfaces inclined forward and upward, even if the 1 st panel 111 advances and ascends simultaneously, the upper end of the side surface 111a of the 1 st panel 111 and the lower end of the side surface 112A of the 2 nd panel 112 do not interfere with each other.
(3-1) Panel conveying mechanism 21
The 1 st panel 111 can be moved forward and raised at the same time, i.e., moved obliquely upward, by the panel conveying mechanism 21. Here, for convenience of explanation, a position where the 1 st panel 111 covers the front surface of the outlet 5 is referred to as a closed position CP (see fig. 2A), and a position where the 1 st panel 111 is moved to a height position where its upper end and the upper end of the 2 nd panel 112 are aligned with each other when viewed from the front surface so as to open the front surface of the outlet 5 is referred to as an open position OP (see fig. 2B).
Fig. 7 is a longitudinal sectional view of the panel conveyance mechanism 21. Further, although fig. 11A and 11B are perspective views of the panel support mechanism 24 before and after the support member 25 starts to operate, reference is also made because the panel transport mechanism 21 is also shown therein. In fig. 7, 11A, and 11B, the panel conveying mechanism 21 employs a parallel crank mechanism. The panel transport mechanism 21 includes a 1 st crank 211, a 2 nd crank 212, a movable link 213, and a fixed link 214.
(3-1-1) No. 1 crank 211
The 1 st crank 211 is a resin member, both ends of which are shaped in a cylindrical or cylindrical shape to function as a rotation shaft. The 1 st rotation shaft 211a located on the 1 st panel 111 side is rotatably held by an upper end bearing 213a of the movable link 213. In the present embodiment, as shown in fig. 11A, the 1 st rotation shaft 211A is a cylindrical protrusion.
The 2 nd rotation shaft 211b on the indoor unit main body 10 side is connected to an output shaft of a motor (not shown). As shown in fig. 7, the 2 nd rotation shaft 211b is disposed at the rear of the 2 nd panel 112. In the present embodiment, a resin rod having a square cross section is inserted into an output shaft of the motor, and a square hole for inserting the resin rod is provided at a center position of the 2 nd rotation shaft 211 b.
Further, as shown in fig. 7, the 1 st crank 211 has a curved portion 211 c. The bent portion 211c is a portion for connecting the 1 st and 2 nd rotation shafts 211a and 211b, is spaced obliquely downward from a virtual line (two-dot chain line KL) connecting the center of the 1 st and 2 nd rotation shafts 211a and 211b at the shortest distance, and is bent and extends in a direction approaching the virtual line.
The 1 st crank 211 lifts the 1 st panel 111 until the 1 st rotation shaft 211a reaches the front surface of the 2 nd panel 112, and at this time, the 1 st crank 211 approaches the lower end of the 2 nd panel, but the 1 st crank 211 and the lower end of the 2 nd panel 112 do not interfere with each other because a certain curve is generated to avoid the lower end curved portion 211c of the 2 nd panel 112.
(3-1-2) 2 nd crank 212
The 2 nd crank 212 is a resin member, both ends of which are shaped into a cylindrical or cylindrical shape to function as a rotation shaft. The 1 st rotation shaft 212a located on the 1 st panel 111 side is rotatably held by the lower end bearing 213b of the movable link 213. In the present embodiment, as shown in fig. 11A, the 1 st rotation shaft 212a is a cylindrical protrusion.
The 2 nd rotation shaft 212b on the indoor unit main body 10 side is rotatably held by the lower end portion of the fixed link 214. In the present embodiment, as shown in fig. 7, the 2 nd rotation shaft 212b is a cylindrical protrusion.
(3-1-3) Movable Link 213
The movable link 213 is an elongated resin member and is fixed to the back surface of the 1 st panel 111 in a vertical posture. The movable link 213 has upper and lower ends serving as bearings, an upper end bearing 213a for supporting the 1 st rotation shaft 211a of the 1 st crank 211, and a lower end bearing 213b for supporting the 1 st rotation shaft 212a of the 2 nd crank 212.
As shown in fig. 11A, the upper end bearing 213a has a bearing hole for inserting a cylindrical protrusion of the 1 st rotation shaft 211A of the 1 st crank 211 in the present embodiment. In addition, the lower end bearing 213b also has a bearing hole for inserting a cylindrical protrusion of the 1 st rotating shaft 212a of the 2 nd crank 212.
(3-1-4) fixed link 214
The fixed link 214 is located on the indoor unit main body 10 side, and at least has a bearing of the 2 nd rotation shaft 211b of the 1 st crank 211 and a bearing of the 2 nd rotation shaft 212b of the 2 nd crank 212, and does not need to have a specific shape.
In the present embodiment, the 2 nd rotation shaft 211b of the 1 st crank 211 is supported by the output shaft of the motor, and the 2 nd rotation shaft 212b of the 2 nd crank 212 is supported by the bearing 214b, and the bearing 214b is formed at a position separated by a predetermined length downward from the output shaft of the motor.
(3-2) operation of the 1 st Panel 111 at the time of starting operation
When the 1 st panel 111 is in the state shown in fig. 4, when the motor rotates the 2 nd rotation shaft 211b of the 1 st crank 211 in the clockwise direction, the 1 st crank 211 is also rotated in the clockwise direction. At this time, the 1 st rotation shaft 211a of the 1 st crank 211 draws an arc around the 2 nd rotation shaft 211b and simultaneously lifts the movable link 213.
The 1 st crank 211 stops rotating at a position where a virtual line connecting the 1 st rotating shaft 211a and the 2 nd rotating shaft 211b is inclined upward by about 5 ° with respect to the horizontal direction. The stop position is set to the maximum rotational position Rm of the 1 st crank 211 (see fig. 5 and 6).
The 1 st rotation shaft 211a of the 1 st crank 211 and the upper end bearing 213a of the movable link 213 are rotatably coupled together. Further, the lower end bearing 213b of the movable link 213 and the 1 st rotation shaft 212a of the 2 nd crank 212 are rotatably connected. Further, the bearing 214b of the fixed link 214 and the 2 nd rotation shaft 212b of the 2 nd crank 212 are freely rotatably connected together.
Therefore, when the movable link 213 is lifted, the movable link 213 moves upward while being separated from the indoor unit main body 10 in the state of maintaining the vertical posture.
At this time, the "virtual line connecting the 1 st rotation shaft 211a and the 2 nd rotation shaft 211 b" of the 1 st crank 211 is substantially parallel to the "virtual line connecting the 1 st rotation shaft 212a and the 2 nd rotation shaft 212 b" of the 2 nd crank 212, and the "virtual line connecting the upper end bearing 213a and the lower end bearing 213 b" of the movable link 213 is substantially parallel to the "virtual line connecting the output shaft of the motor and the bearing 214 b" of the fixed link 214, and the 4 virtual lines are substantially in the shape of a parallelogram.
That is, when the 1 st crank 211 is rotated as a prime mover, the 1 st panel 111 fixed to the movable link 213 may be raised or lowered in a state parallel to the fixed link 214.
As shown in fig. 5 and 6, when the 1 st crank 211 reaches the maximum rotation position Rm, the 1 st panel 111 is positioned on the front surface of the 2 nd panel 112, and the height positions of the upper ends of the 1 st panel 111 and the 2 nd panel 112 as viewed from the front surface coincide with each other.
Since the 1 st panel 111 is provided to be longer than the 2 nd panel 112 in the longitudinal direction as viewed from the front, when the 1 st panel 111 is raised to a height position where its upper end coincides with the upper end of the 2 nd panel 112 as viewed from the front, the 2 nd panel 112 is covered by the 1 st panel 111 to be like one panel.
Further, since the longitudinal length of the 2 nd panel 112 is set to be the same as the height dimension of the front face of the outlet 5, as shown in fig. 2B, the front face of the outlet 5 is completely opened by the 1 st panel 111 rising to a height position (opening position OP) where its upper end coincides with the upper end of the 2 nd panel 112 as viewed from the front face.
In the operation of transferring the 1 st panel 111 from the open position OP to the closed position CP, for example, the 1 st crank 211 of the panel transfer mechanism 21 in fig. 5 may be rotated counterclockwise.
(4) Mechanism for maintaining posture of 1 st panel 111
The time panel transport mechanism 21 is operated in a state other than the operation of the air conditioning indoor unit, and is used for maintenance such as cleaning of the filter 9. When performing maintenance such as cleaning of the filter 9, the user needs to open the front surface of the indoor unit main body 10 by rotating the 1 st panel 111 in a direction in which the lower end of the 1 st panel 111 is away from the indoor unit main body 10.
In this case, when the 1 st panel 111 is rotated at the closed position CP, as shown in fig. 2, the upper end of the side 111a of the 1 st panel 111 and the lower end of the side 112a of the 2 nd panel 112 interfere with each other, thereby generating a squeaking sound or causing scratches of the 1 st and 2 nd panels 111 and 112.
In the present embodiment, in order to avoid the above inconvenience, when the user attempts to open the front surface of the indoor unit main body 10 for maintenance of the filter 9 or the like, the 1 st panel 111 is conveyed to the open position OP. As shown in fig. 2B, in the open position OP, the upper end of the side surface 111a of the 1 st panel 111 is separated from the lower end of the side surface 112a of the 2 nd panel 112, and thus even if the 1 st panel 111 is rotated, the upper end of the side surface 111a of the 1 st panel 111 and the lower end of the side surface 112a of the 2 nd panel 112 do not interfere with each other, and the generation of friction sound and the scratch of the 1 st panel 111 and the 2 nd panel 112 can be prevented.
It should be noted that although the user can manually transfer the 1 st panel 111 from the closed position CP to the open position OP, since the panel transfer mechanism 21 is connected to the motor, this operation imposes a certain burden on the user, and therefore, it is preferable to operate the panel transfer mechanism 21.
When any one of an operation key 81 and a maintenance preparation key 83 provided in advance in a remote control device (see fig. 3, hereinafter referred to as a remote controller 80) of the air conditioning indoor unit 1 is pressed, the panel conveyance mechanism 21 operates.
Therefore, when performing maintenance, the user first presses the maintenance preparation key 83 to move the 1 st panel 111 to the open position OP by the panel conveyance mechanism 21.
Subsequently, in order to open the front surface of the indoor unit main body 10, the user rotates the lower end of the 1 st panel 111 in a direction away from the indoor unit main body 10, but since the movable link 213 of the panel conveying mechanism 21 is connected to the rear surface of the 1 st panel 111, it is necessary to switch the connection state between the two to a rotation-permitting state in which the 1 st panel 111 can be rotated independently.
For this purpose, a hinge mechanism 22, a lock mechanism 23, and a panel support mechanism 24 are provided between the back surface of the 1 st panel 111 and the movable link 213 of the panel transfer mechanism 21.
(4-1) hinge mechanism 22
The hinge mechanism 22 is a mechanism for rotating the 1 st panel 111 about the upper end bearing 213a of the movable link 213 when the front surface of the indoor unit main body 10 is opened (see fig. 8).
Specifically, a hinge mechanism 22 that holds an upper end bearing 213a of the movable link 213 is provided on the rear surface side of the 1 st panel 111. The hinge mechanism 22 may also be a shaft that is snap-fitted to the upper end bearing 213a of the movable link 213.
At this time, when the lower end of the 1 st panel 111 moves away from the indoor unit main body 10, the 1 st panel 111 rotates about the upper end bearing 213a of the movable link 213.
(4-2) locking mechanism 23
Fig. 8 is a perspective view of the lock mechanism 23 arranged on the back surface of the 1 st panel 111. Fig. 9A is an enlarged perspective view of the 1 st panel 111 and the lock mechanism 23 of the movable link 213. Fig. 9B is an enlarged perspective view showing an unlocked state of the lock mechanism 23 of fig. 9A.
In fig. 8, 9A, and 9B, a lock mechanism 23 for restricting the lower end bearing 213B of the movable link 213 is provided in a portion of the 1 st panel 111 facing the lower end bearing 213B of the movable link 213. The lock mechanism 23 includes a claw portion 231, a spring portion 232, and a grip portion 233. In the present embodiment, the claw portion 231, the spring portion 232, and the grip portion 233 are integrally molded from the same resin material.
(4-2-1) claw 231
The claw 231 slides along the back surface of the 1 st panel 111. Normally, the claw tip 231a of the claw portion 231 is inserted into a hole 213h provided in a lower portion of the lower end bearing 213b of the movable link 213 to prevent the lower end bearing 213b from being separated from the back surface of the 1 st panel 111.
(4-2-2) spring part 232
The spring portion 232 applies an upward force to the claw portion 231, whereby the claw tip 231a of the claw portion 231 is not disengaged from the hole 213h provided in the lower portion of the lower end bearing 213b of the movable link 213. The spring portion 232 is a member formed of resin having an arc-beam shape. One end of the spring portion 232 is held on the back surface of the 1 st panel 111, and is referred to as a free end 232 a. The other end of the spring portion 232 is fixed to the claw portion 231, which is referred to as a fixed end 232 b. In the present embodiment, the pawl 231 and the spring 232 serve as the lock function of the lock mechanism 23.
(4-2-3) handle portion 233
The grip portion 233 is a portion that a user can catch with a finger, and is connected to a lower portion of the claw portion 231. When the 1 st panel 111 is at the open position OP, a gap into which a user's hand can enter is formed between the back surface of the 1 st panel 111 and the indoor unit main body 10, and therefore, by the user hooking and pulling down the handle part 233 with his or her fingers, the claw 231 descends and the claw tip 231a is disengaged from the hole 213h provided in the lower portion of the lower end bearing 213b of the movable link 213, and therefore, the 1 st panel 111 and the lower end bearing 213b of the movable link 213 can be separated from each other. In the present embodiment, the handle portion 233 serves as a lock release function of the lock mechanism 23.
(4-3) Panel supporting mechanism 24
Fig. 10 is a partial perspective view of the air conditioning indoor unit 1 when the 1 st panel 111 is in the maintenance position. In fig. 10, even if the 1 st panel 111 is moved to a position (hereinafter referred to as a "maintenance position MP") where the front surface of the indoor unit main body 10 is opened, the 1 st panel 111 needs to be held at the maintenance position MP so that the user can perform work with both hands.
The panel support mechanism 24 is a mechanism for holding the 1 st panel 111 at the maintenance position MP. As shown in fig. 10, the panel support mechanism 24 includes: a rotating shaft 24a provided on the movable link 213 of the panel transport mechanism 21; and a support member 25 which is freely rotatably held by the rotating shaft 24 a.
(4-3-1) rotating shaft 24a
Fig. 11A is a perspective view of the panel support mechanism 24 before the support member 25 operates. Fig. 11B is a perspective view of the panel support mechanism 24 after the support member 25 is operated. Fig. 12 is a front view of the panel support mechanism 24 before the support member 25 operates.
In fig. 11A, 11B and 12, the pivot shaft 24a is a pin-shaped shaft protruding outward from both side surfaces of the movable link 213. The rotation shaft 24a is located in a region 213c of the movable link 213 that connects the upper end bearing 213a and the lower end bearing 213b, and is disposed between the center of the region 213c and the lower end bearing 213 b.
(4-3-2) support Member 25
The support member 25 is an elongated member, and has a U-shaped recessed cross-section perpendicular to the longitudinal direction. One end of the support member 25 is provided with a shaft hole 25a into which the rotating shaft 24a is inserted.
For convenience of explanation, the end of the support member 25 provided with the shaft hole 25a is referred to as a 1 st end 251, and the opposite end is referred to as a 2 nd end 252. By inserting the rotation shaft 24a into the shaft hole 25a of the 1 st end 251, the support member 25 can be rotated with respect to the movable link 213.
When the support member 25 is pushed in the direction approaching the movable link 213 and rotated, a part of the region 213c of the movable link 213 fits into the recessed space of the support member 25 and overlaps with each other, and further pushing is not possible.
On the other hand, when the support member 25 stops being pushed in the direction approaching the movable link 213, the support member 25 rotates in the direction away from the movable link 213. This is because, as shown in fig. 11A, the center of gravity 25g of the support member 25 is located above and forward (in a direction away from the movable link 213) of the pivot shaft 24a, and therefore, the support member 25 naturally pivots in a direction away from the movable link 213 as long as it is not restricted.
The end surface of the 1 st end 251 includes: a circular arc surface 251a having a central angle of 100 ° with respect to the center of the shaft hole 25 a; and an inclined surface 251b projecting in the longitudinal direction of the support member 25 more than the arc surface 251 a.
When the support member 25 is rotated in a direction away from the movable link 213 from a state in which a part of the region 213c of the movable link 213 is fitted in the recessed space of the support member 25, the arc surface 251a and the inclined surface 251b are also rotated together. Further, in the movable link 213, a travel stopper surface 213d opposed to the inclined surface 251b is provided at a position forward 60 ° in the rotational direction of the inclined surface 251 b.
Therefore, when the support member 25 is rotated by 60 ° in a direction away from the movable link 213, the inclined surface 251b collides with the travel stopper surface 213d, and thus, the support member 25 stops rotating.
In the open position OP of the 1 st panel 111, when the lower end bearing 213b side of the movable link 213 and the 1 st panel 111 are kept connected, the support member 25 is sandwiched between the back surface of the 1 st panel 111 and the area 213c of the movable link 213. Therefore, the support member 25 is in a stationary state.
(4-3-3) operation of the supporting member 25
When the user pulls the handle portion 233 of the lock mechanism 23 downward (see fig. 9B), the connection between the lower end bearing 213B side of the movable link 213 and the 1 st panel 111 is released, and the user pulls the handle portion in a direction in which the lower end of the 1 st panel 111 is separated from the indoor unit main body 10, the 1 st panel 111 rotates about the upper end bearing 213a of the movable link 213 by the hinge mechanism 22.
When the 1 st panel 111 starts to rotate in a direction away from the indoor unit main body 10 and at the same time, the support member 25 starts to rotate around the rotation shaft 24a so as to follow the 1 st panel 111, when the 1 st panel 111 reaches the maintenance position MP, the support member 25 rotates in a direction away from the movable link 213 by 60 °, the inclined surface 251b collides with the travel stopper surface 213d, and the support member 25 stops rotating.
At this time, even if the user releases the 1 st panel 111, since the 2 nd end portion 252 of the support member 25 supports the rear surface of the 1 st panel 111, the 1 st panel 111 is still stopped at the maintenance position MP and the front surface of the indoor unit main body 10 is opened.
On the other hand, when the 1 st panel 111 is returned to the vertical posture from the inclined posture at the time of maintenance, the 2 nd end portion 252 of the support member 25 approaches the movable link 213 of the panel conveyance mechanism 21 while sliding along the back surface of the 1 st panel 111 by temporarily lifting up the support member 25 and then pushing the 1 st panel 111 with a hand, and therefore, a part of the region 213c of the movable link 213 is fitted in the recessed space of the support member 25 and overlapped with each other at last, and further pushing cannot be performed. At this point, the 1 st panel 111 returns to the vertical position.
As shown in fig. 11A, 11B and 12, the No. 2 end portion 252 is not located at the main body end portion 25B of the support member 25, and as shown in fig. 12, projects inward from the left side surface of the main body end portion 25B of the support member 25 as viewed from the front and then bends leftward, and extends in a direction (vertical direction) parallel to the paper surface. That is, the 2 nd end 252 is closer to the indoor unit main body 10 than the main body end 25 b.
As described above, by providing the 2 nd end portion 252 at a position offset from the main body end portion 25b of the support member 25, even if a buckling load is applied from the tip of the 2 nd end portion 252, the 2 nd end portion 252 is bent, and this force acts in a direction in which the main body end portion 25b approaches the indoor unit main body 10, and therefore, a moment in the direction of the indoor unit main body 10 is inevitably generated in the support member 25.
Therefore, even when the user carelessly pushes the 1 st panel 111 without lifting the supporting member 25, the 2 nd end portion 252 of the supporting member 25 to which a certain force is applied is bent, and then the 2 nd end portion 252 slides along the rear surface of the 1 st panel 111, thereby not causing damage.
As described above, when the 1 st panel 111 maintains the vertical posture at the closed position CP and the open position OP, the supporting member 25 of the panel supporting mechanism 24 is stowed in a state of overlapping with the movable link 213 of the panel transfer mechanism 21, and when the 1 st panel 111 maintains the inclined posture at the maintenance position MP, the supporting member 25 descends by its own weight and supports the 1 st panel 111.
(4-3-4) other application examples
The panel support mechanism 24 is of a type that does not drive the front panel, and is a member that performs maintenance of the filter by rotating the front panel (including the front grill) forward, and is also applicable to a floor-type air conditioning indoor unit.
In the present embodiment, the support member 25 is configured to descend from the movable link 213 side by its own weight and support the 1 st panel 111 when the 1 st panel 111 is held in the tilted posture at the maintenance position MP, but the present invention is not limited to this, and the support member 25 may be configured to descend from the 1 st panel 111 side by its own weight until it collides with the movable link 213 and stops when the support member 25 is rotatably held on the back surface side of the 1 st panel 111 and the 1 st panel 111 is tilted.
(5) Detailed description of No. 1 wind-direction regulating blade 30
Fig. 13A is a perspective view of the 1 st wind direction adjustment blade 30 at the time of stop operation. Fig. 13B is a perspective view of the 1 st airflow direction adjustment vane 30 during operation. Fig. 14A is a cross-sectional view taken along line X-X of fig. 13A.
In fig. 13A, 13B, and 14A, the 1 st wind direction adjustment blade 30 is configured to: the heat insulating portion 31 made of expanded polystyrene is sandwiched between the 1 st blade member 321 for forming the decorative face 30a and the 2 nd blade member 322 for forming the coanda face 30 b. The 1 st blade member 321 and the 2 nd blade member 322 are collectively referred to as "blade members 32".
The 1 st airflow direction adjustment blade 30 is a member for adjusting the airflow direction of the blown air blown out from the outlet 5 via the blown air duct 18. As shown in fig. 4, when the air conditioning indoor unit 1 is in the operation stop state, the 1 st airflow direction adjustment vane 30 covers the lower surface of the outlet 5 with the decorative surface 30a facing directly downward.
Then, as shown in fig. 6, when the air conditioning indoor unit 1 starts operating, the 1 st airflow direction adjustment blade 30 rotates 180 ° about the rotation shaft 30 c. At this time, the 1 st wind direction adjustment blade 30 reaches the upper portion of the outlet 5 (see fig. 14A), and therefore, in order to avoid interference with the 1 st panel 111, the 1 st wind direction adjustment blade 30 is inevitably rotated after the operation of the 1 st panel 111 is completed, or is rotated after a delay after the operation of the 1 st panel 111 is started.
For convenience of explanation, a position reached by rotating the 1 st wind direction adjustment blade 30 by 180 ° around the rotation axis is referred to as a maximum open position MOP (see fig. 6)
In the maximum open position MOP, the 1 st wind direction adjustment blade 30 is held stationary with the decoration surface 30a facing upward and the coanda surface 30b facing downward. During cooling operation, the front suction port 4B of the indoor unit main body 10 is positioned above the decorative surface 30a, and sucks indoor air. On the other hand, the outlet 5 is located below the coanda surface 30b and blows out cold air.
(5-1) condensation suppression measure of the 1 st wind direction adjustment blade 30
Since a slight gap exists between the upper wall of the outlet 5 and the decorative surface 30a, indoor air can easily enter. Further, during the cooling operation, the 2 nd blade member 322 for forming the coanda surface 30b is cooled by the cool air, and therefore the 1 st blade member 321 for forming the decorative surface 30a is also cooled by the heat transfer, and therefore dew condensation occurs on the decorative surface 30 a.
Note that, since the heat transfer in the thickness direction of the 1 st wind-direction regulating blade 30 has been blocked by the expanded polystyrene of the heat insulating portion 31, the cooling of the 1 st blade member 321 is achieved by the heat conduction occurring inside the 1 st blade member 321 and the 2 nd blade member 322.
Further, the cold air flows along the coanda surface 30b of the 1 st air direction adjustment vane 30 at the maximum opening position MOP, but the cold air is separated from the coanda surface when the curvature of the circular arc of the leading end portion changes, and therefore the indoor air is entrained by the vortex formed by the separation of the cold air and contacts the 1 st air direction adjustment vane 30, and dew condensation occurs.
(5-1-1) recess 33
In order to prevent the occurrence of the above-described condensation, the 1 st air-directing vane 30 is provided with a recessed portion 33 formed by reducing the thickness of the plate material of the 2 nd vane member 322. The recesses 33 are provided at both ends of the 1 st airflow direction adjustment vane 30, and one of them is referred to as a 1 st recess 331 and the other is referred to as a 2 nd recess 332.
As shown in fig. 14A, the position of the 1 st recessed portion 331 is set within a range of 20% of the width dimension of the 1 st wind direction adjustment blade 30 in the down-wind side direction from the windward end 30up of the 1 st wind direction adjustment blade 30 with respect to the airflow of the blown air when the 1 st wind direction adjustment blade 30 is at the maximum open position MOP.
Further, the position of the 2 nd recessed portion 332 is set within a range of 20% of the width dimension of the 1 st wind direction adjustment blade 30 in the upstream side direction from the downstream end 30dp of the 1 st wind direction adjustment blade 30 with respect to the airflow of the blown air when the 1 st wind direction adjustment blade 30 is at the maximum open position MOP.
Fig. 14B is an enlarged sectional view of the 1 st recess 331. Fig. 14C is an enlarged sectional view of the 2 nd recessed portion 332. In fig. 14B and 14C, the 1 st and 2 nd depressions 331 and 332 are formed by reducing the thickness of the plate material of the 2 nd blade part 322 by 35 to 60%. That is, the minimum thickness t of the 1 st and 2 nd concave portions 331 and 332 is set within a range of 40 to 65% of the thickness of the plate material of the 2 nd blade part 322 excluding the 1 st and 2 nd concave portions 331 and 332.
It is considered that the thinner the minimum thickness of the 1 st and 2 nd recessed portions 331 and 332 is, the better, but in the present embodiment, the 2 nd blade member 322 is manufactured by injection molding of resin, and therefore, the thickness of the plate material of the 2 nd blade member 322 is set to be within a range of 40 to 65% of the thickness of the plate material so as to ensure a thickness that the molten resin can reliably flow in the mold. Further, the bottom surfaces of the 1 st and 2 nd recessed portions 331 and 332 are supported on the rear surfaces of the bottom surfaces of the 1 st and 2 nd recessed portions 331 and 332 by the expanded polystyrene of the heat insulating portion 31, and therefore, the strength thereof is not lowered.
And, the recess widths of the 1 st and 2 nd recess portions 331 and 332 are set to: the width w1 of the bottom of the depression is 40 to 65% of the thickness of the plate material of the 2 nd blade member 322, and the width w2 of the entrance to the depression is 100 to 200% of the thickness of the plate material of the 2 nd blade member 322, and is preferably set in the range of 0.6 to 2.4 mm.
The flow of heat conducted in the 2 nd blade part 322 is blocked by the portions where the thickness of the 1 st and 2 nd recesses 331 and 332 is the smallest, so that the temperature drop from each of the 1 st and 2 nd recesses 331 and 332 into the region between the 1 st blade part 321 is suppressed. As a result, the temperature drop of the portion in contact with warm indoor air is also suppressed, and the occurrence of the condensation phenomenon is suppressed.
Although the number of the 1 st and 2 nd recessed portions 331 and 332 is not particularly limited, it is preferable to provide 21 st and 12 nd recessed portions 331 and 332 since the windward side in the flow direction of the blown air is easily cooled.
However, in some air conditioning indoor units, a plurality of grooves are provided not in the portion where the blown air collides but in the portion where the indoor air collides, but these grooves are for the purpose of holding condensed water and evaporating it by the wind, which is completely different from the case where the cold air and the warm air are separated and the heat transfer to the starting point side and the end point side where the cold air contacts is suppressed on the cold air side, like the 1 st concave portion 331 and the 2 nd concave portion 332.
(5-1-2) end wall part 34
The description has been made on the premise that the indoor air entering the gap between the upper wall of the outlet 5 and the decorative surface 30a and the indoor air entrained by the vortex formed by the cold air flowing along the coanda surface 30b of the 1 st air direction adjustment vane 30 after leaving the coanda surface are cooled to form dew condensation.
However, other phenomena also cause dew condensation. Specifically, by the vertical wind direction adjustment blade 50, the cooling wind flowing along the coanda surface 30b of the 1 st wind direction adjustment blade 30 at the maximum opening position MOP (see fig. 6) collides with the side wall in the wall body for forming the air outlet 5, and goes around to the decorative surface 30a side.
It is considered that a negative pressure is formed in a gap between the decorative surface 30a of the 1 st wind direction adjustment blade 30 at the maximum opening position MOP and the upper wall of the wall body for forming the outlet 5, and the cool air is continuously raised toward the decorative surface 30a side by the influence of the negative pressure, in which case the dew condensation phenomenon occurs.
In the present embodiment, as shown in fig. 3A and 3B, the end wall portion 34 standing in the thickness direction is provided at the longitudinal side end portion of the 2 nd blade member 322. When the air is blown left and right by the vertical airflow direction adjustment vane 50, the cool air passing obliquely through the coanda surface 30b of the 1 st airflow direction adjustment vane 30 collides with the end wall portion 34 and flows downward of the side wall of the outlet 5, so that no air flow bypasses the decorative surface 30a of the 1 st airflow direction adjustment vane 30. This can suppress the occurrence of the condensation phenomenon.
(6) Detailed description of No. 2 wind direction regulating vane 40
As shown in fig. 4, in the state where the air conditioning indoor unit 1 is stopped, the 2 nd airflow direction adjustment vane 40 is positioned behind the 1 st panel 111 in the closed position CP and above the 1 st airflow direction adjustment vane 30 in the initial position SP, and is not exposed to the sight of a person.
On the other hand, as shown in fig. 6, when the air conditioning indoor unit 1 is operating, the 1 st panel 111 moves to the open position OP to open the front surface of the outlet 5, and the 1 st wind direction adjustment blade 30 rotates and moves to a position above the 2 nd wind direction adjustment blade 40 to open the lower surface of the outlet 5, and therefore, the 2 nd wind direction adjustment blade 40 is exposed from the outlet 5.
Fig. 15 is a longitudinal sectional view of the air conditioning indoor unit 1 for illustrating the inclination angle of the 2 nd airflow direction adjustment vane 40. In fig. 15, the convex side surface 40a of the 2 nd air direction adjustment vane 40 faces downward and the concave side surface 40b faces upward, so that the cool air flowing along the concave side surface 40b as the upper surface rises and flows toward the 1 st air direction adjustment vane 30. The air flow flowing along the concave side surface 40b is referred to as a main air flow.
On the other hand, when the angle of the 2 nd air flow direction adjustment blade 40 (hereinafter referred to as "inclination angle θ") is within a predetermined angle range with respect to the cool air flowing along the convex side surface 40a as the lower surface, the cool air flows in the same direction as the main air flow while maintaining the flow along the convex side surface 40 a.
Here, the inclination angle θ of the 2 nd wind direction adjustment blade 40 is an angle of a virtual line BL passing through the most front and the most rear ends of the 2 nd wind direction adjustment blade 40 with respect to the tangent line TL at the distal end of the curl portion 17.
When the inclination angle θ of the 2 nd air direction adjustment vane 40 is not within the predetermined angle range, the cool air flows halfway along the curved surface, but the cool air is separated from the curved surface before the direction thereof is changed to the 1 st air direction adjustment vane 30, and thus, the cool air is gradually separated from the main air flow.
In this case, the cool air flowing along the convex side surface 40a is separated from the surface immediately after passing over the apex of the convex side surface 40a, or at the center of the area connecting the apex of the convex side surface 40a and the leeward side end. Therefore, the indoor air having a temperature higher than that of the cool air enters a portion along which the cool air no longer flows, and dew condensation occurs.
The region connecting the deepest point to the leeward side point of the concave side surface 40b is referred to as a concave rear-half section 40bb, and the region connecting the vertex of the convex side surface 40a and the leeward side end portion is referred to as a convex rear-half section 40 ab.
In the present embodiment, the test by the applicant confirmed that: when the vertical airflow direction adjustment blade 50 swings in either of the left and right directions, dew condensation is more likely to occur in the convex second half section 40ab located at both ends of the 2 nd airflow direction adjustment blade 40.
(6-1) dew condensation suppressing measure of the 2 nd louver 40
As described above, as long as the inclination angle θ of the 2 nd airflow direction adjustment blade 40 does not exceed the predetermined angle, the cool air does not escape from the convex-side second half section 40ab, and the entire 2 nd airflow direction adjustment blade 40 is in a state of being surrounded by the cool air, so that the occurrence of condensation on the 2 nd airflow direction adjustment blade 40 is suppressed.
(6-1-1) relationship between attitude of the 2 nd airflow direction adjustment vane 40 and blown air temperature
According to the study of the applicant, when the blown air temperature Tb is in the range of 12 to 13 ℃, if the inclination angle θ of the 2 nd louver 40 is in the range of 0 to 5 °, the occurrence of the condensation phenomenon is suppressed.
On the other hand, if the user has to make an inclination angle such that the cool air escapes from the convex-side second-half section 40ab, that is, if the inclination angle θ of the 2 nd air direction adjustment vane 40 is out of the range of 0 to 5 °, the temperature Tb of the blown air must be increased to 14 to 16 ℃ and the dew-point temperature must be increased, which causes a problem of a small degree of freedom in parameters.
The applicant has solved the problem that the range of the inclination angle θ of the 2 nd air direction adjustment blade 40 is enlarged while suppressing the occurrence of dew condensation, and in order to solve this problem, it is necessary to make the cool air flowing along the convex side surface 40a flow without separating even in the convex side rear half section 40 ab.
(6-1-2) through-hole 43
Therefore, in the present embodiment, in order to allow the cooling air to flow without separating even in the convex-side rear half section 40ab of the convex side surface 40a, the through hole 43 penetrating the 2 nd air direction adjustment blade 40 in the thickness direction is provided on the end portion side in the longitudinal direction of the 2 nd air direction adjustment blade 40. The through hole 43 will be described below with reference to the drawings.
Fig. 16A is a perspective view of the 2 nd wind direction adjustment blade 40. Fig. 16B is a cross-sectional view taken along line Y-Y of fig. 16A. In fig. 16A and 16B, the through hole 43 is provided for the purpose of flowing the cooling air flowing along the concave-side rear-half section 40bb of the concave side surface 40B toward the convex-side rear-half section 40ab of the convex side surface 40a (see the dotted-line arrow in fig. 16B).
In the through hole 43, an opening 43b formed in the concave-side rear-half section 40bb is located on the windward side than an opening 43a formed in the convex-side rear-half section 40 ab. That is, the through hole 43 is a hole that is inclined downward and gradually extends downward in the forward direction.
Due to the through hole 43, a part of the cold air flowing along the concave side surface 40b flows into the convex side rear half section 40ab through the through hole 43 and flows toward the downwind side end portion, so that a certain suction effect can be exerted on the cold air originally flowing along the convex side rear half section 40ab, and the separation can be suppressed.
The through hole 43 is an elongated hole parallel to the longitudinal direction of the 2 nd airflow direction adjustment blade 40. In the through hole 43, in actual use, when the vertical airflow direction adjustment blade 50 is located at the maximum swing position, at least a part of the through hole 43 may be included in a section from a region where a virtual plane including the vertical surface 50a of the blade 501 located at the extreme end in the opposite direction to the swing direction and the 2 nd airflow direction adjustment blade 40 intersect with each other to the end of the 2 nd airflow direction adjustment blade 40 closest to the region.
In the present embodiment, as shown in fig. 16A, the through-hole 43 is formed in a range of 20% of the total length in the longitudinal direction from both ends. For example, when the vertical airflow direction adjustment blade 50 is at the left maximum swing position, the air flow is gentle in a section (for example, a range of 80mm from the right end) on the right side of the intersection region between the 2 nd airflow direction adjustment blade 40 and the virtual plane including the vertical plane 50a of the blade 501 located on the rightmost side, and the air easily comes off from the convex side surface 40a of the 2 nd airflow direction adjustment blade 40, easily comes into contact with the indoor air, and easily causes the dew condensation phenomenon.
Therefore, by providing the through-hole 43 so that the through-hole 43 extends over 20% of the entire length in the longitudinal direction from both ends, the cool air passing through the through-hole 43 flows along the convex-side rear half section 40ab of the convex side surface 40a, and therefore, the cool air flowing from the windward side to the convex-side rear half section 40ab can be sucked to a certain extent, and can be prevented from escaping from the convex-side rear half section 40 ab. As a result, the indoor air does not contact the 2 nd louver 40, and the occurrence of the condensation phenomenon is suppressed
The applicant has confirmed through studies that the occurrence of the dewing phenomenon is suppressed by providing the through-holes 43 as described above, and thus, when the temperature Tb of the blown air is in the range of 12 to 13 ℃, if the inclination angle θ of the 2 nd louver 40 is in the range of 0 to 32 °, the occurrence of dewing can be suppressed.
The through hole 43 is not necessarily a long hole, and may be, for example, a plurality of circular holes continuous in one direction or a plurality of "long holes shorter than the long holes in the above embodiment" continuous in one direction.
(7) Modification example
In the above embodiment, the 2 nd panel 112 of the front panel 11 is fixed, and only the 1 st panel 111 is moved to the front of the 2 nd panel 112 to open the front surface of the indoor unit main body 10, but the present invention is not limited to this, and both the 1 st panel 111 and the 2 nd panel 112 may be moved to open the front surface of the indoor unit main body 10.
Fig. 17 is a longitudinal sectional view of the air conditioning indoor unit 1B according to the modification when the operation of the air conditioning indoor unit 1B is stopped. Fig. 18 is a vertical sectional view of the air conditioning indoor unit 1B when the panel transport mechanism is operating before the start of operation. Fig. 19 is a vertical cross-sectional view of the air conditioning indoor unit 1B during operation. In fig. 17, 18, and 19, the difference between the above-described embodiment and the air conditioning indoor unit 1B according to the modification is that: there is a panel conveying mechanism 21B for conveying both the 1 st panel 111 and the 2 nd panel 112.
The panel conveying mechanism 21B is obtained by adding a conveying mechanism for conveying the 2 nd panel 112 to the panel conveying mechanism 21 for conveying the 1 st panel 111. As shown in fig. 18, the panel transport mechanism 21B moves the 1 st panel 111 forward and upward first, and when the 1 st panel 111 is separated from the indoor unit main body 10 by a predetermined distance, moves the 2 nd panel 112 horizontally in a direction away from the indoor unit main body 10.
Finally, as shown in fig. 19, the 1 st panel 111 is moved from the indoor unit main body 10 by a distance D1 in the horizontal direction and is stopped after being moved by a distance H1 in the vertical direction. The 2 nd panel 112 moves from the indoor unit main body 10 in the horizontal direction by a distance D2 shorter than the distance D1, and then stops moving.
In the air conditioning indoor unit 1B, since the 2 nd panel 112 opens the front surface of the upper portion of the indoor unit main body 10 when the air conditioning indoor unit is operating, air flows between the front surface of the upper portion of the indoor unit main body 10 and the 2 nd panel 112 and flows to the front surface of the indoor unit main body 10, and therefore the air intake path from the front surface of the indoor unit main body 10 becomes short, and air resistance can be reduced.
(8) Feature(s)
(8-1)
In the air conditioning indoor unit 1, the heat transfer is suppressed because the recessed portion 33 is formed in the vane member 32 for forming the outer contour of the 1 st air direction adjusting vane 30 by reducing the thickness of the plate material of the vane member 32. As a result, the cooling of the side of the blade member through which the blown air does not flow is also suppressed, and the occurrence of the condensation phenomenon is suppressed.
(8-2)
In the recessed portion 33, the dew condensation phenomenon is likely to occur particularly at the windward end portion of the 2 nd blade member 322 where the blown air first collides and the leeward end portion where the blown air flowing through the 2 nd blade member 322 is separated, and the occurrence of the dew condensation phenomenon is suppressed because the recessed portion 33 is provided here.
(8-3)
In the air conditioning indoor unit 1, since the recessed portion 33 is provided along the longitudinal direction of the 2 nd blade member 322, even if warm indoor air enters a portion cooled by blown-out air and merges, the occurrence of the condensation phenomenon is suppressed.
(8-4)
In the air conditioning indoor unit 1, since the recessed portions 33 are provided in the range from both ends of the blade member 32 in the flow direction of the blown air to 20% of the width dimension of the 1 st air-conditioning blade 30, the occurrence of the condensation phenomenon is suppressed even at the upwind-side end portion of the blade member 32 where the blown air collides first and the downwind-side end portion where the blown air flowing through the blade member 32 escapes.
(8-5)
In the air conditioning indoor unit 1, since the minimum thickness of the recessed portion 33 is set within a range of 40 to 65% of the plate thickness of the blade member 32 excluding the recessed portion 33, the productivity such as the injection moldability of the resin is not affected.
(8-6)
In the air conditioning indoor unit 1, since the recess width of the recess 33 is set in the range of 0.6 to 2.4mm, the injection moldability of the resin and the mold strength are not affected.
(8-7)
In the air conditioning indoor unit 1, since the plurality of recessed portions 33 are formed, the phenomenon in which heat is transferred through the blade member 32 is suppressed.
(8-8)
In the air conditioning indoor unit 1, the 1 st air direction adjustment blade 30 has the end wall portion 34 standing in the thickness direction at the longitudinal side end portion of the blade member 32, and therefore, the cold air does not climb up. This suppresses the occurrence of the condensation phenomenon.
(8-9)
In the air conditioning indoor unit 1, the 1 st vane 30 forms the lower part of the indoor unit main body 10 during the stop operation, and separates the outlet 5 from the front suction port 4B for sucking the indoor air, which is located above the outlet 5 during the operation, so that the 1 st vane 30 can prevent the ventilation short-circuit phenomenon, which is a phenomenon in which the blown air is sucked into the front suction port 4B.
Possibility of industrial application
The invention is not limited to the wall-hanging type air-conditioner indoor unit, and can also be applied to the floor type air-conditioner indoor unit.
Description of reference numerals:
1 air-conditioning indoor unit
1B air conditioner indoor unit
4B front air inlet (inlet scoop)
5 air outlet
10 indoor machine main body (Main body)
30 st wind direction adjusting blade (wind direction adjusting blade)
31 heat insulation part
32 blade part
321 the first blade part
322 nd 2 nd blade part
33 recessed part
321 st recess part
322 nd 2 concave part
Documents of the prior art
Patent document
Patent document 1: japanese patent laid-open publication No. 2017-53565

Claims (9)

1. An air conditioning indoor unit has a wind direction adjustment vane (30) for adjusting the wind direction of blown air; wherein the wind direction adjustment blade (30) has: a heat insulating part (31) filled with gas or heat insulating material; a blade member (32) that surrounds the heat insulating portion (31) and forms an outer contour; and a recessed portion (33) formed by reducing the plate thickness of the blade member (32) at least at one of the windward end portion and the leeward end portion of the blade member (32) in the flow direction of the blown air.
2. The indoor unit of air conditioning according to claim 1, wherein the recessed portion (33) is provided in a longitudinal direction of the blade member (32) at a side through which the blown air flows.
3. The air conditioning indoor unit of claim 1 or 2, wherein the recessed portion (33) is provided in a range from both ends of the blade member (32) in the flow direction of the blown air to 20% of the width dimension of the airflow direction adjustment blade (30).
4. The indoor unit of air conditioner according to any one of claims 1 to 3, wherein the minimum thickness of the recess portion (33) is set in the range of 40 to 65% of the thickness of the plate material of the blade member (32) excluding the recess portion (33).
5. The indoor unit of air conditioner according to any one of claims 1 to 4, wherein a recess width of the recess portion (33) is set in a range of 0.6 to 2.4 mm.
6. The indoor unit of air conditioner according to any one of claims 1 to 5, wherein a plurality of the recesses (33) are formed.
7. The air conditioning indoor unit according to any one of claims 1 to 6, wherein the recessed portion (33) is provided at a position adjacent to or at a boundary between a portion of the blade member (32) where the blown air directly collides and a portion where the blown air does not collide.
8. The indoor unit of air conditioner according to any one of claims 1 to 7, wherein the wind direction adjustment blade (30) further has an end wall portion that stands in a thickness direction at a longitudinal side end of the blade member (32).
9. The air conditioning indoor unit of any one of claims 1 to 8, wherein the airflow direction adjustment blade (30) constitutes a lower portion of the air conditioning indoor unit body (10) when stopped, and separates an outlet port (5) through which the blown air is blown and an intake port (4B) for taking in indoor air located above the outlet port (5) when in operation.
CN201880056777.6A 2017-09-27 2018-09-21 Indoor unit of air conditioner Active CN111051789B (en)

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JP2017186778A JP6485515B1 (en) 2017-09-27 2017-09-27 Air conditioning indoor unit
JP2017-186778 2017-09-27
PCT/JP2018/035159 WO2019065529A1 (en) 2017-09-27 2018-09-21 Air conditioner indoor unit

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EP3690340B1 (en) 2023-05-17
ES2951775T3 (en) 2023-10-24
EP3690340A1 (en) 2020-08-05
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AU2018343290A1 (en) 2020-03-26
EP3690340A4 (en) 2020-11-25

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