CN1110473A - Rail clamp device and apparatus for flash welding of rail - Google Patents

Rail clamp device and apparatus for flash welding of rail Download PDF

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Publication number
CN1110473A
CN1110473A CN94190337A CN94190337A CN1110473A CN 1110473 A CN1110473 A CN 1110473A CN 94190337 A CN94190337 A CN 94190337A CN 94190337 A CN94190337 A CN 94190337A CN 1110473 A CN1110473 A CN 1110473A
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CN
China
Prior art keywords
track
head
clamp jaw
hydraulic cylinder
clamping
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Granted
Application number
CN94190337A
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Chinese (zh)
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CN1042307C (en
Inventor
松田英治
森三郎
关野昌治
三井章雄
藤井充
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Nippon Kokan Koji KK
Nippon Steel Corp
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Nippon Kokan Koji KK
Nippon Steel Corp
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Publication of CN1110473A publication Critical patent/CN1110473A/en
Application granted granted Critical
Publication of CN1042307C publication Critical patent/CN1042307C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/04Flash butt welding
    • B23K11/046Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/26Railway- or like rails

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machines For Laying And Maintaining Railways (AREA)

Abstract

A rail lamp device and an apparatus for flash welding of rail are used in connecting railway rails to one another by flash welding to form a long welded rail. Electrode blocks (8) are inserted into and mounted to recessed guide portions provided on tip ends of clamp jaws (7), which are provided to face each other with a body portion of a rail (1) therebetween and are secured to a first clamp head (3) and a second clamp head (4), respectively, so that the clamp jaws (7) for securing the rail (1) and the electrode blocks (8) for supplying electric power to the rail (1) are made unitary. A hydraulic cylinder (6a) on the first clamp head (3) varies a piston stroke to regulate a reference position for positioning of the rail body portion when a nut (66) threaded onto a threaded portion (65) provided on a tip end portion of a rearwardly extending piston rod is made positionally variable.

Description

Rail clamp device and apparatus for flash welding of rail
(background technology)
Because in recent years, along with railway to high-speed development, constantly pursue the stability of train driving, the reduction of rail seam crossing noise, the indexs such as reduction of track maintenance expense, thereby use a kind of to be length that 25 meters standard-sized track welds, to be lengthened to the long track of welding of 1.0 kilometers~1.5 kilometers degree.
Often use flash butt welding, pressure-gas weld, pressure shaping arc welding or exothermic welding in the welding procedure of track.Flash butt welding can be welded track expeditiously in unusual short time, can obtain the high welded joint of reliability simultaneously.
The flash butt welding of track is that big electric current is added on two clamped tracks of end, contact repeatedly with spark on one side and splash, heated contact surface sharply adds upward pressure when reaching proper temperature on one side, makes the method for track crimping by upset bull welding (flash butt welding).
On the other hand, track is to make under certain size acceptable tolerance, for example the height of track have+1.0mm~-acceptable tolerance of 0.5mm, for example track of heavy 60kg, the width of head has+0.8mm~-the size acceptable tolerance of 0.5mm, the therefore size and dimension of every track some deviation all.When the such track of welding, for the stability of train driving with prevent noise etc., must carry out correct centering to the upper surface of the both sides track head at junction surface and the side of interior trackside.
For this reason, former method is after the head upper surface contraposition of 2 tracks that will engage, and with the clamp jaw that is arranged on the clamping device on fixing head and the movable head belly both sides of each root track is clamped.When clamping the belly both sides of each root track, the pad of adjusting usefulness is inserted between track belly and the clamp jaw, make the side contraposition of the interior trackside of 2 track heads then, for example the Japanese patent gazette spy opens the such of clear 63-238984 number record, change the track belly about one of the Position of Hydraulic Cylinder of clamping head of side, after the side contraposition of trackside track is clamped in making.
Like this, shown in the front view of the flash butt welding device of Figure 10, when track is clamped, for the left and right sides track that will engage is positively clamped, on fixing head 12 and movable head 13, two stack clamping devices 2 are set respectively, respectively the belly of the track 1 about two positions clamp.Then, be added on the track 1 from the big electric current of electrode handle that is separately positioned on fixing head 12 and the movable head 13 on one side, the track 1 that is clamping is moved to fixing head 12 sides on one side on movable head 13, on the composition surface, contact repeatedly and splash with spark, the heating composition surface is crimped on track together.
As mentioned above, the side contraposition of trackside in the track head that will engage the time, or the pad of usefulness is adjusted in use, or change the position of hydraulic cylinder of the clamping head of a side, at this moment just must be repeatedly for adding the pad of adjusting usefulness, or the position of mobile hydraulic cylinder repeatedly, just difficult the correct centering of track that will engage, therefore the problem that spend the more activity duration is arranged.
Though method in the past is under the state that track is clamped, carry out the centering contraposition by steadily moving, absorb the tolerance of track whereby, make the structure of device become complicated in this case, the problem that whole device size is strengthened is arranged.
And, flash butt welding device in the past is in order to clamp the left and right sides track that will engage really, on fixing head and movable head, independently 2 stack clamping devices are set respectively, the mechanism that changes the Position of Hydraulic Cylinder of a side in order to carry out the track contraposition is set on each clamping device again, except clamping device, also be provided with electric current is added to electrode on the machine, therefore become complicated with regard to the structure that makes fixing head and movable head, make the size of fixing head and movable head become big, the minimum weight of welder body just reaches 20 tons.Though thereby can use in factory, be difficult to be transported to and lay the track scene and used.
The present invention makes in order to solve the above problems, and its objective is provides a kind of track clamping device that can easily make the track contraposition that will engage, and a kind of small-sized, light-weighted flash butt welding device is provided simultaneously.
(of the present invention open)
Track clamping device of the present invention is characterised in that it has the belly of clamping track and the 1st clamping head and the 2nd clamping head that are oppositely arranged; Each clamping head has energising clamp jaw and hydraulic cylinder, and the energising clamp jaw has clamp jaw and electrode block; The belly that clamp jaw is overlaying track keeps it, and the end is fixed on the piston rod front end of hydraulic cylinder thereafter, and leading section has the guidance part of concavity; Electrode block is supplied with track to electric power, and its leading section is more outstanding a little than the leading section of clamp jaw, is inserted in the guidance part of clamp jaw, and rearward end is installed on the clamp jaw by elastic component.
Its feature is that also the hydraulic cylinder of the 1st above-mentioned clamping head has the journey variable parts; The journey variable parts have the threaded portion on the top ends of the piston rod that is arranged on the hydraulic cylinder rear side and are screwed in nut on this threaded portion; The thrust of the hydraulic cylinder of the 1st clamping head is made into bigger than the thrust of the hydraulic cylinder of the 2nd clamping head.
In addition, flash butt welding device of the present invention is characterised in that it has the clamping device that the energising clamp jaw is housed, the fixing head of adorning this clamping device and movable head, is contained in the welding transformer on the fixing head and is contained in flash removal portion on the movable head; The clamping of energising clamp jaw the track belly that will engage and is oppositely arranged, and has clamp jaw, and the end is fixed on the piston rod front end of hydraulic cylinder thereafter, and leading section has the guidance part of concavity; And electrode block, its leading section is given prominence to a little and is inserted in the guidance part of clamp jaw than the leading section of clamp jaw, and rearward end is installed on the clamp jaw by elastic component, is connected with welding transformer; The hydraulic cylinder that the energising clamp jaw of one side is installed is setting the threaded portion that has on the piston rod top ends that is arranged on rear side and is being screwed in the journey variable parts of the nut on this threaded portion; Flash removal portion is oppositely arranged across track, has leading section and is suitable for the shape of track and is divided into a plurality of bites and makes these bites along the hydraulic cylinder that advances or retreat with the perpendicular direction of the length direction of track.
The most handy Al-Zn alloy forms the fixing head and the movable head of above-mentioned flash butt welding device.
In the present invention, owing to installing in the concavity guidance part that electrode block is inserted in the clamp jaw leading section, and being fixed on clamping, on the piston rod front end of each hydraulic cylinder of the 1st clamping head that the belly of track is oppositely arranged and the 2nd clamping head clamp jaw, and fixedly the clamp jaw of track and the electrode block that electric power is added on the track are integral, thereby can make simplifying the structure of clamping device track being clamped the compact in size of back to the energising clamping section of its power supply.
When being installed to electrode block on the clamp jaw, by the elastic component on the electrode block rearward end it is installed on the clamp jaw, make the leading section of electrode block more outstanding a little than clamp jaw, thereby when clamping track with clamping head, the surface that can be docile and obedient the track belly is closely amplexiformed electrode block, can be crimped on electrode block on the surface of track belly with sufficient pressure simultaneously, the contact resistance between electrode block and the track is reduced significantly.
And in the present invention, the cylinder diameter of the hydraulic cylinder of the 1st clamping head is made bigger than the cylinder diameter of the hydraulic cylinder of the 2nd clamping head, perhaps the actuating oil higher than the cylinder pressure of supplying with the 2nd clamping head is supplied with the hydraulic cylinder of the 1st clamping head, make the thrust of hydraulic cylinder of the 1st clamping head bigger than the thrust of the hydraulic cylinder of the 2nd clamping head, determine the reference position of track belly centering by the 1st clamping head, thereby can determine the centering of track belly and the reference position that contraposition is used easily.
In addition, because the present invention is screwed in the piston stroke that nut location on the threaded portion set on the piston rod top ends of piston rear side is adjusted the hydraulic cylinder of the 1st clamping head by change, and finely tune thus the track belly centering and the location usefulness the reference position, carry out the head side of the interior trackside of track 1 and face the position, thereby the head side of trackside is faced the position in the track that can simply, correctly carry out engaging.
Because in flash butt welding device of the present invention, be added to the energising clamp jaw that the part on the track is made of one the part of the clamping track that is contained in the clamping device on fixing head and the movable head with electric current, thereby can make simplifying the structure of fixing head and movable head, can make fixing head and movable head miniaturization.
And, by making the compact in size of fixing head and movable head, can between fixing head and movable head, well-to-do interval be set, can in the flash removal portion of installing of movable head, setting be suitable for the track shape and be divided into bite a plurality of and that have part to repeat, thereby just can positively remove the overlap that on weld part, produces with once moving by fixing head one side.
In addition, owing to form fixing head and movable head with the very little Al-Zn alloy of magnetic density, reduced when welding by the electric current formed eddy-current loss that flows through, thereby can not only make fixing head and movable head miniaturization, and can make the welding transformer miniaturization, can make small-sized, the lightweight of whole welder.
(simple declaration of accompanying drawing)
Fig. 1 is the sectional drawing of expression clamping device structure of the present invention, Fig. 2 is the sectional drawing of the clamp jaw of the above-mentioned clamping device of expression, Fig. 3 is the front view of expression clamp jaw, Fig. 4 is the front view of the journey variable parts of above-mentioned clamping device, Fig. 5 is the front view of flash butt welding device of the present invention, Fig. 6 is the sectional drawing of the flash removal portion of the above-mentioned flash butt welding device of expression, Fig. 7 is the main body figure of the bite of expression flash removal portion, Fig. 8 be the above-mentioned flash butt welding device of expression the slippage detector face sectional drawing, Fig. 9 is the side direction sectional drawing of slippage detector, and Figure 10 is the front view of the flash butt welding device before the expression.
(realizing most preferred embodiment of the present invention)
Shown in the sectional drawing that Fig. 1 represents clamping device structure of the present invention, the clamping device 2 that clamps the belly of track 1 has the belly of clamping track 1 and the 1st clamping head 3 and the 2nd clamping head 4 that are oppositely arranged.The 1st clamping head 3 is provided with energising clamp jaw 5a and hydraulic cylinder 6a, and the 2nd clamping head 4 also is provided with energising clamp jaw 5b and hydraulic cylinder 6b.Energising clamp jaw 5a, 5b have the clamp jaw 7 that clamps track 1 and electric current are added to electrode block 8 on the track 1.Clamp jaw 7 is being provided with the guidance part 72 of concavity at the central part of the leading section 71 that has the triangle groove shown in the front view of the sectional drawing of Fig. 2 and Fig. 3, rearward end is fixed on respectively on the leading section of piston rod 61 of hydraulic cylinder 6a, 6b.Electrode block 8 is inserted in 72 li of the guidance parts of clamp jaw 7, and the end is by many groups dish spring, for example be installed on the clamp jaw 7 by 4 groups of dish springs 9 thereafter.The leading section of this electrode block 8 is more outstanding a little than the leading section 71 of clamp jaw 7.
The cylinder diameter of the hydraulic cylinder 6a of the 1st clamping head 3 is made bigger than the cylinder diameter of the hydraulic cylinder 6b of the 2nd clamping head 4, thereby the thrust of the hydraulic cylinder 6a of the 1st clamping head 3 is just than the thrust of the hydraulic cylinder 6b of the 2nd clamping head 4 approximately greatly for example about 20%.
On the hydraulic cylinder 6a of the 1st clamping head 3, be provided with journey variable parts 10.Journey variable parts 10 are arranged on the rear side of the piston 62 of hydraulic cylinder 6a, and threaded portion 65 that is arranged on piston rod 64 top ends that run through hydraulic cylinder end cap 63 and the nut 66 that is screwed on this threaded portion 65 are arranged.Shown in the front view of Fig. 4, the scale of cutting apart by equal angles is arranged on the surface of nut 66, the marking plate 67 that is installed on the hydraulic cylinder end cap 63 is arranged around nut 66.
Fig. 5 is to use the front view of the flash butt welding device 11 of the clamping device 2 with said structure.As shown in the figure, flash butt welding device 11 has fixing head 12 and the movable head 13 and the configuration portion 14 of the gate-type made.On fixing head 12 and movable head 13, clamping device 2 is being set respectively.Fixing head 12 and operating portion 14 are by along a plurality of guidance axis of the length direction setting of the track 1 that will engage, for example linked by 4 guidance axis 15.Movable head 13 can be bearing on the guidance axis 15 of 14 in fixing head 12 and configuration portion with being free to slide.And movable head 13 can move along guidance axis 15 by the hydraulic cylinder 16 that is installed on the operating portion 14.
Fixing head 12 and movable head 13 and operating portion 14 are formed by the extrasuper-duralmin of the very little Al-Zn alloy of magnetic density.
Like this, because being set respectively, clamp jaw 7 that a handlebar track 1 clamps and electric current be added to the integrally formed energising clamp jaw 5a of electrode block 8 on the track 1, the clamping device 2 of 5b on fixing head 12 and movable head 13, thereby can make simplifying the structure of fixing head 12 and movable head 13, can make fixing head 12 and movable head 13 miniaturizations.By fixing head 12 and the movable head 13 that forms this miniaturization with extrasuper-duralmin, just can alleviate the weight of fixing head 12 and movable head 13 significantly.
At the central part of the door shape of this fixing head 12 and movable head 13, shown in the sectional drawing of Fig. 1, make in advance the head upper surface position of determining track 1 benchmark leveller 17 above-below direction position consistency and fix.
Welding transformer 18 is being set on fixing head 12, and the out splice going splice of welding transformer 18 is being connected with each electrode block 8 of clamping device 2 on being arranged on fixing head 12 and movable head 13.Movable head 13 by a pair of flash removal portion 19 across track is set on the side of fixing head 12 1 sides.Shown in the sectional drawing of Fig. 6, flash removal portion 19 has bite 20 and the hydraulic cylinder 21 that is suitable for track 1 section configuration.Shown in the stereogram of Fig. 7, bite 20 is divided into head bite 20a and the belly bite 20b of cutting track 1 belly overlap and the bottom bite 20c of cutting track 1 bottom flash of cutting track 1 head overlap; Head bite 20a and bottom bite 20c and belly bite 20b are arranged on the diverse location, and there is repetition the part.
Be provided with on the operating portion 14 have with figure on do not have the drive control part 22 of the members such as magnetic valve that the hydraulic package of expression is connected, by the side central part of operating portion 14 1 sides slippage detector 23 is installed at the lateral surface central authorities of fixing head 12 and movable head 13.Shown in the sectional side view of facing sectional drawing and Fig. 9 of Fig. 8, the movable part 26 that slippage detector 23 has rotary type potential difference meter 25, be connected with the gyroaxis of potential difference meter 25, the spring 30 by a plurality of recurrence usefulness of bearing 27 on movable piece 29 that is keeping with the gyroaxis vertical direction break-through of movable part 26 and by compression spring 28 and the gyroaxis that is installed in movable part 26.The mobile volume detector 24 of linear pattern potential difference meter also is installed between movable head 13 and operating portion 14 in addition.
The following describes the action when using flash butt welding device 11 to engage tracks 1 with said structure.
At first, two tracks 1 that end face is contacted gently are configured on the central part of the flash butt welding device 11 of making a type, and the junction surface is positioned on the central part of 13 on fixing head 12 and movable head.Then, two tracks 1 are risen, the head upper surface of track 1 are overlayed on the benchmark leveller 17 of fixing head 12 and movable head 13 with lowering or hoisting gear (among the figure do not have expression), make to engage about the head upper surface location of two tracks 1.Under this state, be separately positioned on the 1st clamping head 3 of the clamping device 2 on fixing head 12 and the movable head 13 and each hydraulic cylinder 6a, the 6b of the 2nd clamping head 4 activating the oil supply, piston 62 is advanced, clamp jaw 7 with the energising clamp jaw 5b of the clamp jaw 7 of the energising clamp jaw 5a of the 1st clamping head 3 and the 2nd clamping head 4 is clamped the belly side of track 1, thus track 1 is clamped.When clamping this track 1, because of clamping and clamp recess being arranged on leading section 71 on two positions and be divided into each tracks 1 that two-part jaw 7 handles in the left and right sides will engage, thereby energy clamp track 1 infalliblely.
When clamping track 1 like this, owing to the cylinder diameter of the hydraulic cylinder 6a of the 1st clamping head 3 is made bigger than the cylinder diameter of the hydraulic cylinder 6b of the 2nd clamping head 4, the thrust of the hydraulic cylinder 6a of the 1st clamping head 3 is bigger than the thrust of the hydraulic cylinder 6b of the 2nd clamping head 4, thereby making the hydraulic cylinder 6a of the 1st clamping head 3 advance to range, the front end face 71 of the clamp jaw of being installed on the hydraulic cylinder 6a with the 1st clamping head 37 determines to make the reference position of the location, belly side of track 1.
In addition, on the belly side that the energising clamp jaw 5b of the energising clamp jaw 5a of the 1st clamping head 3 and the 2nd clamping head 4 is overlayed at track 1 time, because the electrode block 8 that is installed on each clamp jaw 7 is more outstanding than the front end of clamp jaw 7 because of its front end, and be installed on the clamp jaw 7 by dish spring 9, thereby when the front end that makes electrode block 8 overlays on the belly side at track 1, can make electrode block 8 be docile and obedient the abdominal surface of track 1 and be adjacent to.Therefore, even there are the deviation that is caused by the size admissible error in the shape of the track 1 that will engage, size aspect, still can be crimped on the entire front end face of electrode block 8 reliably on the abdominal surface of track 1.Again owing to when overlaying electrode block 8 on the belly of track 1, be the outstanding that part of compact disc spring 9 of ratio clamp jaw 7 front ends of electrode block 8 front ends, thereby can with sufficient pressure electrode block 8 be crimped on the abdominal surface of track 1 by the elastic force of dish spring 9.Therefore, the contact resistance between electrode block 8 and the track 1 is reduced.
Like this, after 2 two tracks that will engage of clamping device, 1 clamping with fixing head 12 and movable head 13, whether the head side of the interior trackside of two tracks 1 of affirmation is consistent.There is when departing from the head side that shows the interior trackside of two tracks 1 in this affirmation result, hydraulic cylinder 6a, the 6b of the 1st clamping head 3 and the 2nd clamping head 4 are retreated, according to bias, make nut 66 clockwise directions of the journey variable parts 10 on the 1st clamping head 3 that is arranged on fixing head 12 or movable head 13 or revolution counterclockwise, change the stroke of the hydraulic cylinder 6a of the 1st clamping head 3.After this, hydraulic cylinder 6a, 6b are advanced, track 1 is clamped, whether the head side of trackside is consistent in confirming.
As mentioned above, make nut 66 revolutions of journey variable parts 10, make the stroke of the hydraulic cylinder 6a of the 1st clamping head 3 obtain fine setting, thereby make the head align laterally of interior trackside of track 1 and contraposition, thus can be simply, correctly the track 1 that will engage is carried out centering and contraposition.
After two track 1 centerings are clamped, predetermined electric current is flow to by electrode block 8 on the track 1 between fixing head 12 and the movable head 13 from welding transformer 18, with the hydraulic cylinder 16 that is installed on the operating portion 14 movable head 13 is advanced, two tracks 1 are engaged.Though electric current when welding transformer 18 flows to track 1, the conductor that connects the energising usefulness of welding transformer 18 and electrode block 8 is that the inside by fixing head 12 and movable head 13 is provided with, but owing to form fixing head 12 and movable head 13 with the minimum Al-Zn alloy of magnetic density, thereby can reduce when welding by the electric current of the conductor that flows through energising usefulness eddy-current loss in fixing head 12 and movable 13 li generations of head, fixing head 12 and movable head 13 miniaturizations can not only be made, and welding transformer 18 miniaturizations can be made.
When welding, while owing to use mobile volume detector 24 detections to move it by the amount of movement of the track 1 of movable head 13 clampings, thereby can correctly control the amount of movement of movable head 13.Again owing to when upset welding, detect upset bull welding pressure with slippage detector 23 and whether on the track 1 that clamps respectively with fixing head 12 and movable head 13, produce slippage and slippage, thereby can judge automatically that whether suitable welding is.
After the welding of track 1 finishes, make the hydraulic cylinder 21 of flash removal portion 19 advance to track 1 one sides, and make movable head 13 advance to fixing head 12 1 sides, the overlap on the weld part is removed, thereby finished weld job.Because when removing the overlap of weld part, the bite 20 of flash removal portion 19 is divided into head bite 20a and belly bite 20b and bottom bite 20c, and part is arranged is repetition, thereby with once moving the overlap just can remove weld part reliably.
Though the above embodiments are bigger than the cylinder diameter of the hydraulic cylinder 6b of the 2nd clamping head 4 to the cylinder diameter of the hydraulic cylinder 6a of the 1st clamping head 3 is made, the thrust of the hydraulic cylinder 6a of the 1st clamping head 3 describes than the big situation of thrust of the hydraulic cylinder 6b of the 2nd clamping head 4, but use the hydraulic cylinder of identical cylinder diameter at the 1st clamping head 3 and the 2nd clamping head 4, the pressure ratio of the actuating oil in the hydraulic cylinder that is fed to the 1st clamping head 3 is fed under the big situation of the pressure of the actuating oil in the hydraulic cylinder of the 2nd clamping head 4, still can similarly determines the reference position of the belly of track 1 with the foregoing description.
(utilizing on the industry possibility)
From above-mentioned explanation as can be known, the present invention can be connected with flash butt welding at the track that railway is used, use when forming long welding lengthening track, especially when welding, can easily clamp track, can improve the precision of centering and make flash butt welding equipment miniaturization, lightweight.
The explanation of symbol
Designation
1 track
2 clamping devices
3 the 1st clamping heads
4 the 2nd clamping heads
5a, the 5b clamp jaw of switching on
6a, the 6b hydraulic cylinder
7 clamp jaws
8 electrode blocks
9 dish springs
10 journey variable parts
11 flash butt welding devices
12 fixing heads
13 movable heads
14 operating portions
15 guidance axis
16 hydraulic cylinders
17 benchmark levellers
18 welding transformers
19 flash removal portions
20 bites
21 hydraulic cylinders
22 drive control parts
23 slippage detectors

Claims (4)

  1. The track clamping device (2) that uses when 1, a kind of track that railway is used (1) carries out flash butt welding is characterized in that: have the belly of clamping track (1) and the 1st clamping head (3) and the 2nd clamping head (4) that are oppositely arranged; Each clamping head (3), (4) have energising clamp jaw (5) and hydraulic cylinder (6), and energising clamp jaw (5) has clamp jaw (7) and electrode block (8); The belly that clamp jaw (7) overlays at track keeps it, and the end is fixed on the piston rod front end of hydraulic cylinder (6) thereafter, and leading section has the guidance part of concavity; Electrode block (8) is supplied with track to electric power, and its leading section is more outstanding a little than the leading section of clamp jaw (7), is inserted in the guidance part of clamp jaw (7), and rearward end is installed on the clamp jaw (7) by elastic component (9).
  2. 2, track clamping device as claimed in claim 1, it is characterized in that: the hydraulic cylinder (6a) of the 1st clamping head (3) has journey variable parts (10), and journey variable parts (10) have the threaded portion (65) on the top ends of the piston rod that is arranged on hydraulic cylinder (6a) rear side and are screwed in nut (66) on this threaded portion (65); The thrust of the hydraulic cylinder (6a) of the 1st clamping head (3) is made into bigger than the thrust of the hydraulic cylinder (6b) of the 2nd clamping head (4).
  3. 3, a kind of flash butt welding device (11) that connects the track that railway uses is characterized in that: it has clamping device (2) that energising clamp jaw (5a), (5b) are housed, adorning the fixing head (12) of this clamping device (2) and movably head (13), be contained in the welding transformer (18) on the fixing head (12) and be contained in flash removal portion (19) on the movable head (13); The belly of the track that energising clamp jaw (5a), (5b) clamping will engage is oppositely arranged, and has clamp jaw (7), and the end is fixed on the piston rod front end of hydraulic cylinder (6a), (6b) thereafter, and leading section has the guidance part of concavity; Electrode block (8), its leading section is more outstanding a little than the leading section of clamp jaw (7), is inserted in the guidance part of clamp jaw (7), and rearward end is installed on the clamp jaw (7) by elastic component (9), is connected with welding transformer (18); The hydraulic cylinder (6a) that the energising clamp jaw (5a) of one side is installed is setting the threaded portion (65) that has on the piston rod top ends that is arranged on rear side and is being screwed in the journey variable parts (10) of the nut (66) on this threaded portion (65); Flash removal portion (19) is oppositely arranged across track, has leading section and is suitable for the shape of track and is divided into a plurality of bite (20) and the hydraulic cylinder (21) that makes these bites (20) advance or retreat along the direction vertical with the length direction of track.
  4. 4, the flash butt welding device of track as claimed in claim 3 is characterized in that: form fixing head (12) and movable head (13) with the Al-Zn alloy.
CN94190337A 1993-06-04 1994-05-31 Rail clamp device and apparatus for flash welding of rail Expired - Fee Related CN1042307C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP158115/93 1993-06-04
JP5158115A JP2891608B2 (en) 1993-06-04 1993-06-04 Rail clamp device and rail flash welding device

Publications (2)

Publication Number Publication Date
CN1110473A true CN1110473A (en) 1995-10-18
CN1042307C CN1042307C (en) 1999-03-03

Family

ID=15664633

Family Applications (1)

Application Number Title Priority Date Filing Date
CN94190337A Expired - Fee Related CN1042307C (en) 1993-06-04 1994-05-31 Rail clamp device and apparatus for flash welding of rail

Country Status (3)

Country Link
JP (1) JP2891608B2 (en)
CN (1) CN1042307C (en)
WO (1) WO1994029065A1 (en)

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CN100396421C (en) * 2006-07-18 2008-06-25 铁道科学研究院金属及化学研究所 Flash welding machine for fixed steel rail
JP4987773B2 (en) * 2007-03-30 2012-07-25 新日本製鐵株式会社 Long rail
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JP5316486B2 (en) 2010-06-23 2013-10-16 株式会社日立プラントテクノロジー Barrel-type centrifugal compressor
JP6257961B2 (en) * 2013-08-28 2018-01-10 公益財団法人鉄道総合技術研究所 Punching method after completion of rail gas pressure welding
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CN107792089A (en) * 2016-08-31 2018-03-13 江苏金刚文化科技集团股份有限公司 A kind of hoofing part mechanism

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JP2891608B2 (en) 1999-05-17
JPH071152A (en) 1995-01-06
WO1994029065A1 (en) 1994-12-22
CN1042307C (en) 1999-03-03

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