CN111043358A - A three-position three-way valve - Google Patents

A three-position three-way valve Download PDF

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Publication number
CN111043358A
CN111043358A CN201911401422.9A CN201911401422A CN111043358A CN 111043358 A CN111043358 A CN 111043358A CN 201911401422 A CN201911401422 A CN 201911401422A CN 111043358 A CN111043358 A CN 111043358A
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Prior art keywords
valve
valves
gas
valve block
air
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CN201911401422.9A
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CN111043358B (en
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杜志朋
赵安
李鹏朝
张竖勋
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Xinxiang Xinhua Hydraulic Machinery Co ltd
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Xinxiang Xinhua Hydraulic Machinery Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K11/00Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
    • F16K11/10Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit
    • F16K11/20Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members
    • F16K11/22Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members with an actuating member for each valve, e.g. interconnected to form multiple-way valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/06Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • F16J15/10Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Multiple-Way Valves (AREA)

Abstract

本发明公开了一种三位三通阀,包括阀块、阀块顶部的两个气电阀、阀块侧壁上为气电阀提供电源的电气控制接口、位于电气控制接口下方的两个工作气体接口和阀块上位于工作气体接口相对侧的进气口,所述气电阀与所述阀块之间安装有胶圈;还包括平行且紧密设置于进气口下方的四个气控截止阀,其中,位于阀块两侧的两个气控截止阀为溢气阀,位于阀块中间的两个截止阀为通气阀,溢气阀与通气阀安装方向相反;每个气电阀分别控制一个通气阀和一个溢气阀;每个工作气体接口各通过一个通气阀与进气口连通;每个工作气体接口各连通一个溢气阀。本发明通过将气控截止阀平行且紧密设置,溢气阀与通气阀安装方向相反,使整体布局紧凑、体积小且密封性好。

Figure 201911401422

The invention discloses a three-position three-way valve, comprising a valve block, two gas-electric valves on the top of the valve block, an electrical control interface on the side wall of the valve block that provides power for the gas-electric valve, and two gas-electric valves located below the electrical control interface. The working gas interface and the air inlet located on the opposite side of the working gas interface on the valve block, a rubber ring is installed between the gas-electric valve and the valve block; it also includes four air inlets that are parallel and closely arranged below the air inlet. Control cut-off valve, in which the two air-controlled cut-off valves on both sides of the valve block are relief valves, and the two shut-off valves located in the middle of the valve block are ventilation valves. The installation direction of the relief valve and the ventilation valve is opposite; The valve controls a ventilation valve and an air relief valve respectively; each working gas interface is connected with the air inlet through a ventilation valve; each working gas interface is connected with an air relief valve. By arranging the air control cut-off valve in parallel and closely, the air relief valve and the ventilation valve are installed in opposite directions, so that the overall layout is compact, the volume is small, and the sealing performance is good.

Figure 201911401422

Description

Three-position three-way valve
Technical Field
The invention belongs to the field of control valves for vehicles, and particularly relates to a three-position three-way valve.
Background
Special vehicles often run on roads with complex road conditions, and the working environment is severe. Therefore, the special vehicle has higher requirements on the control valve in the pneumatic system, and particularly, each assembly space of the special vehicle is limited, and each part is required to be small in size and compact in structure. In addition, at present, a common pneumatic direction control valve mostly adopts a slide valve form, and the structure form is suitable for a gas working medium with lower pressure, but the slide valve still has a certain internal leakage phenomenon due to insufficient pressure bearing capacity of a sealing element and the temperature application range of the sealing element within minus 20 ℃ to 80 ℃, so that the strict requirement of a special vehicle on the control valve cannot be met.
Disclosure of Invention
The invention provides a three-position three-way valve which is compact in layout, small in size and good in sealing performance.
The technical scheme of the invention is as follows:
a three-position three-way valve comprises a valve block, two gas-electric valves arranged at the top of the valve block, an electric control interface arranged on the side wall of the valve block and used for providing power for the gas-electric valves, two working gas interfaces positioned below the electric control interface, and gas inlets positioned on the opposite sides of the working gas interfaces on the valve block; wherein a rubber ring is arranged between the pneumatic and electric valve and the valve block; the three-position three-way valve also comprises four pneumatic control stop valves which are arranged in parallel and tightly below the air inlet, wherein the two pneumatic control stop valves positioned at the two sides of the valve block are overflow valves, the two stop valves positioned in the middle of the valve block are vent valves, and the installation directions of the overflow valves and the vent valves are opposite; each pneumatic-electric valve respectively controls one ventilation valve and one air overflow valve; each working gas port is communicated with the gas inlet through a vent valve; each working gas interface is communicated with an overflow valve.
Preferably, the top of the valve block is provided with two step holes, and the two pneumatic and electric valves are tightly installed in the step holes.
Preferably, the rubber ring is a mixed nitrile rubber ring.
Preferably, the valve block is 7075 aluminum alloy material.
The invention has the following beneficial effects:
according to the three-position three-way valve, the pneumatic control stop valves are arranged in parallel and tightly, the two pneumatic control stop valves on the two sides of the valve block are overflow valves, the two stop valves positioned in the middle of the valve block are vent valves, and the installation directions of the overflow valves and the vent valves are opposite, so that the three-position three-way valve is compact in overall layout and small in size. In addition, the vent valve and the air overflow valve both adopt a stop structure, so that the pressure application range of the air path is expanded, and the air overflow valve has good sealing property.
Drawings
Fig. 1 is a front view of a three-position, three-way valve of the present invention.
Fig. 2 is a top view of the three-position, three-way valve of the present invention.
Fig. 3 is a sectional view a-a of fig. 1.
Fig. 4 is a sectional view B-B of fig. 3.
Fig. 5 is a cross-sectional view C-C of fig. 1.
Fig. 6 is a cross-sectional view D-D of fig. 2.
Fig. 7 is a schematic diagram of the operation of the three-position, three-way valve of the present invention.
Wherein: 1. a first electropneumatic valve; 2. a second electropneumatic valve; 3. a valve block; 31. a first stepped bore; 32. a second stepped bore; 4. a first working gas interface; 5. a second working gas interface; 6. an electrical control interface; 7. an air inlet; 13. a first air overflow valve, 14, a first vent valve; 15. a second vent valve; 16. a second air relief valve; 17. 18, a rubber ring; 20. 21 an exhaust port;
Detailed Description
The present invention will be described in detail with reference to examples.
The three-position three-way valve structure of the invention is shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, and comprises a valve block 3, a first electropneumatic valve 1 and a second electropneumatic valve 2 which are arranged on the top of the valve block 3, an electrical control interface 6 which is arranged on the side wall of the valve block 3 and is used for providing power for the first electropneumatic valve 1 and the second electropneumatic valve 2, a first working gas interface 4 and a second working gas interface 5 which are positioned below the electrical control interface 6, and a gas inlet 7 which is positioned on the valve block 3 and is positioned on the opposite side of the first working gas interface 4 and the second working gas interface 5; and a rubber ring 17 is arranged between the first pneumatic-electric valve 1 and the valve block 3 for sealing, and a rubber ring 18 is arranged between the second pneumatic-electric valve 2 and the valve block 3 for sealing. The three-position three-way valve further comprises four pneumatic control stop valves which are arranged in parallel and tightly below the air inlet 7, wherein two pneumatic control stop valves positioned at two sides of the valve block 3 are overflow valves, namely a first overflow valve 13 and a second overflow valve 16, and two stop valves positioned in the middle of the valve block 3 are vent valves, namely a first vent valve 14 and a second vent valve 15; the first and second air relief valves 13 and 16 are installed in the same direction, the first and second vent valves 14 and 15 are installed in the same direction, and the two air relief valves and the two vent valves are installed in opposite directions. The first electrogas valve 1 controls a first vent valve 14 and a first overflow valve 13; the second electropneumatic valve 2 controls a second vent valve 15 and a second spill valve 16. The first working gas port 4 is communicated with the gas inlet 7 through a first vent valve 14; the second working gas connection 5 is connected to the gas inlet 7 via a second venting valve 15. The first working gas port 4 is communicated with the second overflow valve 16, and the second working gas port 5 is communicated with the first overflow valve 13.
The working principle of the three-position three-way valve of the present invention is shown in fig. 7: and an air inlet 7 of the three-position three-way valve is communicated with the first pneumatic-electric valve 1 and the second pneumatic-electric valve 2, and the three-position three-way valve is in a closed state under the condition that the two pneumatic-electric valves are not electrified. When the first electrogas valve 1 is electrified, working gas enters the gas path from the gas inlet 7, the gas path is controlled by the first electrogas valve 1 to open the first vent valve 14 and the first overflow valve 13, the working gas is communicated with the first working gas interface 4, and at the moment, gas in the second working gas interface 5 is exhausted into the atmosphere through the gas outlet 20 on the first overflow valve 13; when the second electrogas valve 2 is electrified, working gas enters the gas path from the gas inlet 7, the gas path is controlled by the second electrogas valve 2 to open the second gas vent valve 15 and the second overflow valve 16, the working gas is communicated with the second working gas interface 5, and at the moment, the gas in the first working gas interface 4 is discharged into the atmosphere through the interface 21 on the second overflow valve 16; when the first pneumatic-electric valve 1 and the second pneumatic-electric valve 2 are electrified and work simultaneously, working gas enters the gas path from the gas inlet 7, the first vent valve 14, the first overflow valve 13, the second vent valve 15 and the second overflow valve 16 are all opened, and the working gas is directly discharged into the atmosphere from the first overflow valve 13 and the second overflow valve 16.
According to the three-position three-way valve, the two pneumatic control stop valves are used as air overflow valves and are arranged on two sides of the valve block, the two stop valves are used as vent valves and are arranged in the middle of the valve block, and the installation directions of the air overflow valves and the vent valves are opposite, so that the three-position three-way valve is compact in layout. In addition, the three-position three-way valve of the invention makes full use of limited working space, compact layout and small volume by arranging the two gas-electric valves, the electric control interface, the gas inlet, the working gas interface, the gas outlet, the vent valve and the gas overflow valve on the valve block in an integral three-dimensional structure. At present, a common pneumatic directional control valve mostly adopts a slide valve form, the slide valve structure form is suitable for a gas working medium with lower pressure, and the internal leakage phenomenon of untight sealing can occur when the working gas pressure is more than 2MPa, so that the strict requirement of a special vehicle on the control valve can not be met. According to the three-position three-way valve, the vent valve and the air overflow valve are of the stop structures, the pressure application range of the air path is expanded, and the applicable pressure range is 1-15 MPa.
Preferably, the top of the valve block 3 is provided with two stepped holes: first and second stepped holes 31 and 32: the first electropneumatic valve 1 is tightly mounted in the first stepped bore 31 and the second electropneumatic valve 2 is tightly mounted in the second stepped bore 32. The valve block is provided with the step hole, and the gas-electric valve is arranged in the step hole, so that the three-position three-way valve disclosed by the invention is more compact in structure and smaller in size.
Preferably, the rubber ring is a mixed nitrile rubber ring. The pneumatic direction control valve in the prior art has narrow applicable temperature range, the pressure bearing capacity of a sealing element is insufficient at higher or lower temperature, particularly the temperature applicable range of the sealing element is within minus 20 ℃ to plus 80 ℃, and the pneumatic direction control valve cannot be used when the temperature applicable range exceeds the range. The invention uses the mixed nitrile rubber as the sealing rubber ring, so that the three-position three-way valve has better sealing function when used in a working environment of-40 to +120 ℃; the three-position three-way valve can continuously work for 10 hours at the temperature of +150 ℃ and can bear the gas pressure of 7MPa, so that the three-position three-way valve can meet the working requirements of special vehicles in high and low temperature environments.
Preferably, the valve block is 7075 aluminum alloy material. By using the 7075 aluminum alloy valve block, the weight of the three-position three-way valve can be controlled within 2.5kg, and the three-position three-way valve is suitable for being used as a direction control valve for special vehicles and a direction control valve for aviation equipment.
It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features related to the embodiments of the present invention described above may be combined with each other as long as they do not conflict with each other. In addition, the above embodiments are only some embodiments of the present invention, not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work based on the embodiments of the present invention belong to the protection scope of the present invention.

Claims (4)

1.一种三位三通阀,包括阀块、设置于所述阀块顶部的两个气电阀、设置于所述阀块侧壁上为所述气电阀提供电源的电气控制接口、位于所述电气控制接口下方的两个工作气体接口和阀块上位于所述工作气体接口相对侧的进气口;其中,所述气电阀与所述阀块之间安装有胶圈,其特征在于,1. A three-position three-way valve, comprising a valve block, two gas-electric valves arranged on the top of the valve block, an electrical control interface arranged on the side wall of the valve block to provide power for the gas-electric valve, The two working gas interfaces located below the electrical control interface and the air inlet on the valve block on the opposite side of the working gas interface; wherein, a rubber ring is installed between the gas-electric valve and the valve block, which is characterized by, 所述三位三通阀还包括平行且紧密设置于所述进气口下方的四个气控截止阀,其中,位于所述阀块两侧的两个气控截止阀为溢气阀,位于所述阀块中间的两个截止阀为通气阀,所述溢气阀与所述通气阀安装方向相反;The three-position three-way valve also includes four air-controlled shut-off valves arranged in parallel and closely below the air inlet, wherein the two air-controlled shut-off valves on both sides of the valve block are relief valves, located at the bottom of the air inlet. The two shut-off valves in the middle of the valve block are ventilation valves, and the installation direction of the relief valve is opposite to the installation direction of the ventilation valve; 所述每个气电阀分别控制一个所述通气阀和一个所述溢气阀;Each of the gas-electric valves controls one of the ventilation valve and one of the relief valve respectively; 每个所述工作气体接口各通过一个通气阀与所述进气口连通;所述每个工作气体接口各连通一个溢气阀。Each of the working gas ports is communicated with the air inlet through a ventilation valve; each of the working gas ports is communicated with a relief valve. 2.如权利要求1所述的三位三通阀,其特征在于,所述阀块顶部设置有两个台阶孔,所述两个气电阀安装在所述台阶孔中。2 . The three-position three-way valve according to claim 1 , wherein the top of the valve block is provided with two stepped holes, and the two gas-electric valves are installed in the stepped holes. 3 . 3.如权利要求1所述的三位三通阀,其特征在于,所述胶圈为混炼丁腈橡胶胶圈。3 . The three-position three-way valve according to claim 1 , wherein the rubber ring is a mixing nitrile rubber rubber ring. 4 . 4.如权利要求1至3之一所述的三位三通阀,其特征在于,所述阀块为7075铝合金材料。4 . The three-position three-way valve according to claim 1 , wherein the valve block is made of 7075 aluminum alloy material. 5 .
CN201911401422.9A 2019-12-31 2019-12-31 A three-way valve Active CN111043358B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2531201Y (en) * 2000-05-30 2003-01-15 复旦大学科教仪器厂 High-efficiency combined gas separating magnetic valve
CH694534A5 (en) * 2003-07-07 2005-03-15 Lacom Gmbh Valve device is for control of at least one fluid flow with at least one first and one second connections to housing together with slider device for cut-off of fluid flow between connections
US20090250883A1 (en) * 2008-04-03 2009-10-08 Toyota Boshoku Kabushiki Kaisha Joint structure and joining method
CN211202986U (en) * 2019-12-31 2020-08-07 新乡市新华液压机械有限公司 A three-position three-way valve

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2531201Y (en) * 2000-05-30 2003-01-15 复旦大学科教仪器厂 High-efficiency combined gas separating magnetic valve
CH694534A5 (en) * 2003-07-07 2005-03-15 Lacom Gmbh Valve device is for control of at least one fluid flow with at least one first and one second connections to housing together with slider device for cut-off of fluid flow between connections
US20090250883A1 (en) * 2008-04-03 2009-10-08 Toyota Boshoku Kabushiki Kaisha Joint structure and joining method
CN211202986U (en) * 2019-12-31 2020-08-07 新乡市新华液压机械有限公司 A three-position three-way valve

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