CN111040567A - Epoxy mortar coating and preparation method thereof - Google Patents

Epoxy mortar coating and preparation method thereof Download PDF

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Publication number
CN111040567A
CN111040567A CN201911184338.6A CN201911184338A CN111040567A CN 111040567 A CN111040567 A CN 111040567A CN 201911184338 A CN201911184338 A CN 201911184338A CN 111040567 A CN111040567 A CN 111040567A
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Prior art keywords
epoxy
parts
component
agent
mortar coating
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Inventor
仝其超
李华刚
胡中源
董立志
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Hebei Chenyang Industry and Trade Group Co Ltd
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Hebei Chenyang Industry and Trade Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils

Abstract

The invention discloses an epoxy mortar coating and a preparation method thereof, wherein the epoxy mortar coating special for a water-based floor comprises the following components in parts by weight: 30-50 parts of epoxy curing agent, 30-40 parts of deionized water, 0.1-0.3 part of defoaming agent, 0.1-0.4 part of dispersing agent, 0.2-0.6 part of base material wetting agent and 0.5-0.6 part of flatting agent; and B component: 85-95 parts of epoxy resin and 5-15 parts of aliphatic glycidyl ether; and C, component C: 80-120 parts of quartz sand and 20-40 parts of 325 parts of Portland cement; the invention has low VOC content, good anti-skid property, strong adhesive force of formed paint film, strong hardness, excellent water resistance and solvent resistance.

Description

Epoxy mortar coating and preparation method thereof
Technical Field
The invention relates to the technical field of building coating preparation, in particular to an epoxy mortar coating and a preparation method thereof.
Background
The water-based epoxy floor is formed by constructing water-based epoxy resin coatings such as primary coating, middle coating and top coating. The intermediate coating is also called as surfacer and surfacer. After the coated object is coated with primer and the putty is filled, the coated object is polished by abrasive paper to be flat, and before the finish paint is coated, a transition layer is usually coated as an intermediate coating. The intermediate coating has the characteristics of good filling and leveling property, low paint film strength, easy polishing and the like, and is used for priming when the requirement on surface decoration is higher.
Compared with wall coatings, the waterborne epoxy floor needs to have certain bearing capacity, and therefore, a certain proportion of inorganic curing agent needs to be added in the waterborne epoxy floor in an auxiliary mode, so that the mechanical strength of the floor is improved. Most epoxy middle coatings in the market at the present stage can only be added with some talcum powder, quartz powder and double-flying powder, and after the portland cement is added, the portland cement destroys the interface property of the epoxy coating, so that the serious demulsification phenomenon occurs and the epoxy middle coating cannot be normally used. In addition, some water-based epoxy resin coatings have the problems that even if the emulsion breaking defect does not occur in the early stage, thick coating cracks seriously and the like occur in the later stage, namely, the cracks occur when the film thickness is more than 800 UM.
Disclosure of Invention
In order to solve the technical problems, the invention provides the epoxy mortar coating and the preparation method thereof, and the problems of demulsification and cracking after the addition of the portland cement are solved by adjusting the formula components and the ratio of the components.
In order to achieve the purpose, the invention adopts the following technical scheme:
the first technical scheme is as follows:
the epoxy mortar coating comprises the following components in parts by weight:
the component A comprises: 30-50 parts of epoxy curing agent, 30-40 parts of deionized water, 0.1-0.3 part of defoaming agent, 0.1-0.4 part of dispersing agent, 0.2-0.6 part of base material wetting agent and 0.5-0.6 part of flatting agent;
and B component: 85-95 parts of epoxy resin and 5-15 parts of aliphatic glycidyl ether;
and C, component C: 80-100 parts of quartz sand, 20-40 parts of Portland cement, 0.5-1.5 parts of wood fiber and 1-3 parts of PP fiber.
Preferably, the portland cement is 325 slag portland cement, i.e., early strength type slag portland cement representing a strength grade of 32.5. The slag portland cement has light color, small specific gravity, lower hydration heat, and better corrosion resistance and heat resistance than ordinary portland cement. The addition of a small amount of 325 slag portland cement can not affect the color of the terrace, can improve the performances of corrosion resistance, wear resistance, heat resistance and the like of the terrace, and can not cause the demulsification defect of the coating.
As a further improvement of the invention, the aliphatic glycidyl ether has a viscosity of 3-7 mpa.s at 40 ℃ and an epoxy equivalent of 290-310 g/eq.
As a further improvement of the invention, the dispersant is 750W or BYK 190; the epoxy resin is low molecular weight epoxy resin, and the concentration of the epoxy resin is 85-95%.
As a further improvement of the invention, the defoaming agent is one or a combination of BYK-028, BYK-024, SN154 defoaming agent or A10 defoaming agent.
As a further improvement of the invention, the substrate wetting agent is one or a combination of BYK346, WET510 or PW 336.
As a further improvement of the present invention, the ratio of the epoxy resin to the epoxy curing agent is 3: 1; the epoxy curing agent is Yingchuang 735W.
As a further improvement of the invention, the granularity of the quartz sand is 80-120 meshes.
As a further improvement of the invention, the epoxy resin is bisphenol A type epoxy resin. The bisphenol A epoxy resin has good physical and mechanical properties, chemical resistance and electrical insulation performance after being cured.
The second technical scheme is as follows:
a preparation method of the epoxy mortar coating comprises the following steps:
(1) uniformly mixing deionized water, a defoaming agent, a dispersing agent and a base material wetting agent to obtain slurry A;
(2) adding an epoxy curing agent into the slurry A, then adding a flatting agent, and uniformly mixing to obtain slurry B, namely the component A; (3) diluting the epoxy resin with aliphatic glycidyl ether in a clean container without deionized water, and uniformly mixing to obtain the component B.
(4) Stirring quartz sand and 325-silicate cement for 15 minutes, and then adding wood fiber and PP fiber; mixing uniformly to obtain a component C;
(5) uniformly mixing the component A and the component B, adding deionized water, wherein the water addition amount is 10-15% of the total mass of the component A and the component B, uniformly stirring again, and slowly adding the component C to obtain a finished product.
As a further improvement of the invention, the water addition amount in the step (5) is 10% of the total mass of the component A and the component B.
The epoxy resin curing agent can react with epoxy resin to form a reticular three-dimensional polymer, and the composite aggregate is enveloped in a reticular system to make the linear resin into a tough body-type solid.
The bisphenol A epoxy resin has the defects of high viscosity, brittle curing property and the like, the contact part with the primer is easy to break emulsion due to the existence of stress, in order to reduce the viscosity and improve the workability and increase the flexibility of a cured product, a method of adding a plasticizer is often adopted, but the plasticizer is added to have certain influence on the performance of the cured product. The aliphatic glycidyl ether can soften PP fiber and wood fiber, can enhance the flexibility and fastness of the fiber, and can improve the tensile strength of the fiber.
The defoaming agent is used for reducing the surface tension, inhibiting the generation of foam or eliminating the generated foam.
The substrate wetting agent is used for improving the surface tension and permeability of the coating, so that the coating can better wet the ground materials, and the adhesion of the coating is improved.
The addition of small amount of wood fiber and PP fiber can improve the crack resistance of the coating.
Compared with the prior art, the invention has the following technical effects:
demulsification is essentially the process of eliminating emulsion stabilizing conditions and causing dispersed droplets to aggregate and delaminate. Demulsification causes the emulsion to break completely into two immiscible phases. Demulsification of the coating is very harmful to construction. The demulsification is caused by various reasons, wherein the concentration of hydrogen ions and hydroxide ions reaches a certain degree to cause the demulsification, and particularly, alkaline substances are important reasons for the demulsification of the coating. The silicate cement is a hydraulic cementing material prepared by grinding silicate cement clinker taking calcium silicate as a main component, less than 5 percent of limestone or granulated blast furnace slag and a proper amount of gypsum. Due to the existence of weak acid strong alkali salt, the alkali is obtained after dissolving in water. While alkaline substances can cause the coating to break emulsion. This application is through adjusting the proportion between formula and each component promptly the water cement ratio, this problem has fine solution, does not influence the nature of other components in the coating after adding portland cement, and makes in the coating because added this kind of inorganic curing agent of portland cement and reached fine mechanical properties, has satisfied the intensity requirement of terrace with coating.
The wood fiber is non-toxic, tasteless, pollution-free and radioactive, and has small specific gravity and large specific surface area. Wood fiber has the hole structure, can make the terrace have good heat preservation, thermal-insulated, give sound insulation, insulating and air permeability after adding wood fiber in coating, and can absorb expend with heat and contract with cold's energy, prevent to cause the phenomenon of shelling and fracture because expend with heat and contract with cold, make the terrace have better mechanical properties.
The PP fiber, namely the polypropylene fiber, is a high molecular polymer, has the excellent performances of light weight, high strength, good elasticity, corrosion resistance, aging resistance and the like, and the crack prevention effect and the mechanical property of the coating after curing can be obviously improved by adding a small amount of PP fiber into the coating. The PP fiber and the wood fiber are mixed for use, and the synergistic effect is achieved, so that the mechanical property of the coating after curing is improved to a greater extent.
According to the special epoxy mortar coating for the water-based terrace, the epoxy resin contains the functional monomer, and the amino group in the functional monomer can reduce or eliminate organic pollutants in the air, so that the indoor air quality can be improved, and the VOC is extremely low. The matching proportion of the epoxy resin and the epoxy curing agent is optimal, and the epoxy resin has good hardness and solvent resistance.
The various auxiliary agents can be any auxiliary agent adopted in the field, can be directly purchased and prepared, and can also be prepared according to a conventional preparation method.
Detailed Description
It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Further, for numerical ranges in this disclosure, it is understood that each intervening value, to the extent there is also a numerical limitation, also is specifically disclosed. Every smaller range between any stated value or intervening value in a stated range and any other stated or intervening value in a stated range is encompassed within the invention. The upper and lower limits of these smaller ranges may independently be included or excluded in the range.
In addition, in the following detailed description, numerous specific details are set forth in order to provide a better understanding of the present invention. It will be understood by those skilled in the art that the present invention may be practiced without some of these specific details. In other instances, methods, instrumentalities, and/or procedures known to those skilled in the art have not been described in detail so as not to obscure the present invention. In the present invention, the units indicating the contents of the raw materials are based on parts by weight unless otherwise specified. In addition, the determination methods of the technical indexes of the invention are all standard methods used in the field, and specific reference can be made to the latest national standard unless otherwise stated.
In the examples of the invention, the adhesion of the paint film is preferably tested according to the GB/T1720-1979 standard, the water resistance of the paint film is preferably tested according to the GB/T1733-1993 standard, and the VOC content is preferably tested according to the GB18582-2008 standard; the wear resistance is tested according to GB/T1768-2006 standard.
Examples 1 to 6:
the water-based epoxy mortar coating comprises the following components in parts by weight:
the component A comprises: 30-50 parts of epoxy curing agent, 30-40 parts of deionized water, 0.1-0.3 part of defoaming agent, 0.1-0.4 part of dispersing agent, 0.2-0.6 part of base material wetting agent and 0.5-0.6 part of flatting agent;
and B component: 85-95 parts of epoxy resin and 5-15 parts of aliphatic glycidyl ether;
and C, component C: 80-100 parts of quartz sand, 20-40 parts of Portland cement, 0.5-1.5 parts of wood fiber and 1-3 parts of PP fiber.
The components and proportions of each example are shown in Table 1.
The preparation of the aqueous epoxy mortar coatings of examples 1-6 was as follows:
(1) uniformly mixing deionized water, a defoaming agent, a dispersing agent and a base material wetting agent to obtain slurry A;
(2) adding an epoxy curing agent and a flatting agent into the slurry A, and uniformly mixing to obtain slurry B, namely the component A;
(3) diluting the epoxy resin with aliphatic glycidyl ether in a clean container without deionized water, and uniformly mixing to obtain the component B.
(4) Stirring quartz sand and 325-silicate cement for 15 minutes, and then adding wood fiber and PP fiber; mixing uniformly to obtain a component C;
(5) and uniformly mixing the component A and the component B, adding deionized water, uniformly stirring again, and slowly adding the component C to obtain a finished product, wherein the water addition amount is 100% of the total mass of the component A and the component B.
The epoxy resins of examples 1-6 were low molecular weight epoxy resins, and the concentration of the epoxy resin was 85%. The dispersing agent is 750W, and the base material wetting agent is BYK 346; the defoaming agent is BYK-028; the epoxy curing agent is 8B.
In examples 1-6, the low molecular weight epoxy resin was synthesized as follows:
ring opening reaction:
Figure BDA0002292043090000071
condensation reaction:
Figure BDA0002292043090000072
ring opening reaction:
Figure BDA0002292043090000081
ring-closing reaction:
Figure BDA0002292043090000082
the cyclic process of ring opening and ring closing is carried out, and finally macromolecule of epoxy resin is obtained through reaction.
Figure BDA0002292043090000083
The compositions of comparative examples 1-2 are shown in Table 1. Comparative examples 1-2 differ from example 1 in the ratio of the component ratios, and the rest of the procedure and parameters were the same as in example 1.
Comparative example 3 a conventional waterborne epoxy coating was prepared by adding an equivalent amount of portland cement to the conventional waterborne epoxy coating as in example 1.
TABLE 1 EXAMPLES 1-6 waterborne epoxy mortar coating compositions and proportions
Figure BDA0002292043090000084
Figure BDA0002292043090000091
Figure BDA0002292043090000101
The performance tests of the aqueous epoxy mortar coatings of examples 1 to 6 and comparative examples 1 to 2 were carried out, and the results are shown in Table 2.
Table 2 results of performance testing
Figure BDA0002292043090000102
Figure BDA0002292043090000111
As shown by the results in Table 2, the wear resistance of the present invention is indicated as being better when the numerical value is larger, and similarly, the degree of cracking is indicated as being smaller when the numerical value is larger (no cracking is indicated as being 7 or more). The larger the opposite.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Claims (10)

1. The epoxy mortar coating is characterized by comprising the following components in parts by weight:
the component A comprises: 30-50 parts of epoxy curing agent, 30-40 parts of deionized water, 0.1-0.3 part of defoaming agent, 0.1-0.4 part of dispersing agent, 0.2-0.6 part of base material wetting agent and 0.5-0.6 part of flatting agent;
and B component: 85-95 parts of epoxy resin and 5-15 parts of aliphatic glycidyl ether;
and C, component C: 80-100 parts of quartz sand, 20-40 parts of Portland cement, 0.5-1.5 parts of wood fiber and 1-3 parts of PP fiber.
2. The epoxy mortar coating of claim 1, wherein: the aliphatic glycidyl ether has a viscosity of 3-7 mpa.s at 40 ℃ and an epoxy equivalent of 290-310 g/eq.
3. The epoxy mortar coating of claim 1, wherein: the dispersant is 750W or BYK 190; the epoxy resin is low molecular weight epoxy resin, and the concentration of the epoxy resin is 85-95%.
4. The epoxy mortar coating of claim 1, wherein: the defoaming agent is one or a combination of several of BYK-028, BYK-024, SN154 defoaming agent or A10 defoaming agent.
5. The epoxy mortar coating of claim 1, wherein: the substrate wetting agent is one or a combination of BYK346, WET510 or PW 336.
6. The epoxy mortar coating of claim 1, wherein: the ratio of the epoxy resin to the epoxy curing agent is 3: 1; the epoxy curing agent is 8B.
7. The epoxy mortar coating of claim 1, wherein: the granularity of the quartz sand is 80-120 meshes.
8. The epoxy mortar coating of claim 1, wherein: the epoxy resin is bisphenol A type epoxy resin.
9. A method of preparing the epoxy mortar coating according to any one of claims 1 to 7, comprising the steps of:
(1) uniformly mixing deionized water, a defoaming agent, a dispersing agent and a base material wetting agent to obtain slurry A;
(2) adding an epoxy curing agent into the slurry A, then adding a flatting agent, and uniformly mixing to obtain slurry B, namely the component A;
(3) diluting the epoxy resin with aliphatic glycidyl ether in a clean container without deionized water, and uniformly mixing to obtain the component B.
(4) Stirring quartz sand and portland cement for 15 minutes, and adding wood fiber and PP fiber; mixing uniformly to obtain a component C;
(5) uniformly mixing the component A and the component B, adding deionized water, wherein the water addition amount is 10-15% of the total mass of the component A and the component B, uniformly stirring again, and slowly adding the component C to obtain a finished product.
10. The method for preparing an epoxy mortar coating according to claim 9, characterized in that: the water adding amount in the step (5) is 10% of the total mass of the component A and the component B.
CN201911184338.6A 2019-11-27 2019-11-27 Epoxy mortar coating and preparation method thereof Pending CN111040567A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112143334A (en) * 2020-08-28 2020-12-29 广州百兴网络科技有限公司 Wear-resistant durable water-based epoxy floor paint
CN113637382A (en) * 2021-06-24 2021-11-12 中国海洋石油集团有限公司 Water-based epoxy protective coating system for nuclear power station concrete and preparation method thereof
CN115785769A (en) * 2022-11-21 2023-03-14 攀枝花环业冶金渣开发有限责任公司 High-titanium type blast furnace slag micro-powder type water-based epoxy floor paint

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112143334A (en) * 2020-08-28 2020-12-29 广州百兴网络科技有限公司 Wear-resistant durable water-based epoxy floor paint
CN113637382A (en) * 2021-06-24 2021-11-12 中国海洋石油集团有限公司 Water-based epoxy protective coating system for nuclear power station concrete and preparation method thereof
CN115785769A (en) * 2022-11-21 2023-03-14 攀枝花环业冶金渣开发有限责任公司 High-titanium type blast furnace slag micro-powder type water-based epoxy floor paint

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Application publication date: 20200421