Direct-insertion jig for processing LED lamp
Technical Field
The invention relates to the technical field of LED processing and manufacturing, in particular to a direct-insertion jig for processing an LED lamp.
Background
In the process of manufacturing the LED lamp panel, the LED lamp panel box (jig) is required to be used for bearing the LED lamp panel, and the LED lamp panel box is a common placing support and turnover support in the process of packaging and baking the LED lamp panel.
The traditional LED lamp panel magazine is composed of two symmetrical and vertical supporting plates, a bottom plate fixed at the tops of the supporting plates and a bottom plate fixed at the bottoms of the supporting plates, and the distance between the two supporting plates is of a fixed size, so that the LED lamp panels of different sizes need to be supported by corresponding material plates, and the applicability is low; and in order to make things convenient for the LED lamp plate to insert the slot of magazine, leave the certain interval usually between slot and the LED lamp plate, cause the not hard up damage that drops even of LED lamp plate easily in the transportation to the magazine.
Disclosure of Invention
The invention aims to provide a direct-insertion jig for processing an LED lamp, which is used for solving the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a direct-insert jig for processing an LED lamp comprises an outer support frame and a clamping plate group, wherein the outer support frame comprises a first support plate and a second support plate, the first support plate and the second support plate are connected through two pairs of connecting rods, the two pairs of connecting rods are connected with the clamping plate group, the clamping plate group comprises a first clamping plate and a second clamping plate, four end corners of the first clamping plate and the second clamping plate are respectively connected with one connecting rod in a sliding manner, a plurality of horizontally arranged guide ribs are integrally formed on the side surfaces, close to the first clamping plate and the second clamping plate, of the first clamping plate and the second clamping plate, gaps among the guide ribs are slots, two ends of each slot are respectively provided with an anti-falling component, a top plate is welded on the inner side of the upper end of the first support plate, a sliding groove is formed in the middle of the surface of the top plate, the length of the sliding groove is consistent with the axial direction of the connecting rods, and, and the sliding rod vertically penetrates upwards along the sliding groove, the upper end of the sliding rod is provided with external threads, and the upper end of the sliding rod is connected with a tightening nut through threads.
Preferably, the both ends of connecting rod are the screw rod end, and the screw rod at connecting rod both ends runs through first backup pad, the setting of second backup pad, and the screw rod end at connecting rod both ends is connected with fixation nut.
Preferably, the anti-falling component comprises a clamping seat integrally formed with the guide rib and an elastic sheet clamped on the clamping seat, and the elastic sheet is a U-shaped metal elastic sheet.
Preferably, the support bar is welded on the inner side of the upper end of the second support plate, and the support bar is tightly attached to the lower surface of one end of the top plate.
Preferably, a gasket is arranged below the elastic nut and sleeved outside the sliding rod.
Preferably, the top plate upper surface and the periphery of the sliding groove are provided with anti-skidding tooth thread surfaces, and the lower surface of the gasket is provided with anti-skidding friction threads.
Preferably, the top plate upper surface is provided with scale marks on one side of the sliding groove, and the scale marks are arranged along the length of the groove of the sliding groove.
Preferably, the top plate is a metal heat conducting plate body, and two sides of the surface of the top plate are provided with heat dissipation grids.
Preferably, the bottom of the first clamping plate and the bottom of the second clamping plate are welded with bottom plate seats, the two ends of each bottom plate seat are provided with limiting clamping grooves, and handles are welded at the upper ends of the two outer side walls of the first clamping plate and the second clamping plate.
Compared with the prior art, the invention has the beneficial effects that: the invention has reasonable structure and strong functionality, and has the following advantages:
1. the LED lamp panel supporting device can adjust the space between the first clamping plate and the second clamping plate according to the size of an LED lamp panel to be supported, and tightly screws the elastic nuts connected to the upper ends of the first clamping plate and the second clamping plate to enable the elastic nuts to be tightly attached to the upper surface of the top plate, so that the first clamping plate and the second clamping plate are fixed in position and are suitable for supporting LED lamp panels of different sizes;
2. according to the invention, after the LED lamp panel is inserted along the slots arranged on the inner side walls of the first clamping plate and the second clamping plate, the elastic sheet tightly presses the LED lamp panel under the action of the elastic force of the elastic sheet, so that the LED lamp panel is prevented from loosening, and the LED lamp panel is conveniently fixed;
3. according to the invention, the first supporting plate and the second supporting plate are connected through the connecting rod, and the first supporting plate and the second supporting plate can be detached by loosening the fixing nuts connected to the two ends of the connecting rod, so that the first clamping plate and the second clamping plate can be conveniently replaced.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of the structure of the present invention;
FIG. 3 is a cross-sectional view taken at A-A of FIG. 2;
FIG. 4 is a cross-sectional view taken at B-B of FIG. 3;
fig. 5 is an enlarged view at C in fig. 4.
In the figure: the anti-slip clamping device comprises a first supporting plate 1, a second supporting plate 101, a connecting rod 2, a fixing nut 3, a first clamping plate 4, a second clamping plate 401, a slot 5, an anti-slip component 6, a top plate 7, a supporting strip 701, a sliding groove 8, a sliding rod 9, an elastic nut 10, a gasket 11, an anti-slip tooth-pattern surface 12, scale marks 13, a heat dissipation grid 14, a bottom plate seat 15, a limiting clamping groove 16, a handle 17, a clamping seat 18 and an elastic sheet 19.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 5, the present invention provides a technical solution: a direct-insert jig for processing an LED lamp comprises an outer support frame and a clamping plate group, and is shown by combining figures 1 and 3, wherein the outer support frame comprises a first support plate 1 and a second support plate 101, the first support plate 1 and the second support plate 101 are connected through two pairs of connecting rods 2, two ends of each connecting rod 2 are screw rod ends, screw rods at two ends of each connecting rod 2 penetrate through the first support plate 1 and the second support plate 101, and the screw ends at the two ends of the connecting rod 2 are connected with fixed nuts 3, the two pairs of connecting rods 2 are connected with clamping plate groups, each clamping plate group comprises a first clamping plate 4 and a second clamping plate 401, the four end angles of the first clamping plate 4 and the second clamping plate 401 are respectively connected with one connecting rod 2 in a sliding way, so that the first clamping plate 4 and the second clamping plate 401 can move along the axial direction of the connecting rod 2, and the distance between the first clamping plate 4 and the second clamping plate 401 is adjusted.
As shown in fig. 4, first grip block 4, integrated into one piece has many to be the guide rib that the level set up on the side that second grip block 401 is close to mutually, the clearance between the guide rib is slot 5, slot 5 is used for inserting and blocks the both sides edge of establishing the LED lamp plate, and the both ends of every slot 5 all are provided with anticreep component 6, as shown in fig. 5, anticreep component 6 includes with guide rib integrated into one piece's cassette 18 and the shell fragment 19 of card on cassette 18, shell fragment 19 is "U" type metal shrapnel, when the LED lamp plate inserts along slot 5, shell fragment 19 is under self elastic force effect, sticis the LED lamp plate, prevent not hard up, it is comparatively convenient to fix the LED lamp plate.
As shown in fig. 1, 2 and 3, the top plate 7 is welded to the inner side of the upper end of the first support plate 1, the support strip 701 is welded to the inner side of the upper end of the second support plate 101, the supporting strip 701 is tightly attached to the lower surface of one end of the top plate 7, the supporting strip 701 is used for supporting the end part of the top plate 7, the middle part of the surface of the top plate 7 is provided with a sliding groove 8, the length of the groove of the sliding groove 8 is consistent with the axial direction of the connecting rod 2, the upper ends of the first clamping plate 4 and the second clamping plate 401 are welded with a sliding rod 9, and the sliding rod 9 vertically penetrates upwards along the sliding groove 8, the upper end of the sliding rod 9 is provided with external threads, the upper end of the sliding rod 9 is connected with a loose nut 10 through threads, the turnbuckle nuts 10 connected to the upper ends of the first clamping plate 4 and the second clamping plate 401 are tightened, so that the turnbuckle nuts 10 are tightly attached to the upper surface of the top plate 7, and are used for limiting the positions of the first clamping plate 4 and the second clamping plate 401.
Referring to fig. 1, 2 and 3, a gasket 11 is disposed below the elastic nut 10, the gasket 11 is sleeved outside the sliding rod 9, the gasket 11 is used for increasing a contact area with the top plate 7 and increasing a friction force, anti-slip tooth-pattern surfaces 12 are disposed on the upper surface of the top plate 7 and around the sliding groove 8, and anti-slip friction patterns are disposed on the lower surface of the gasket 11, so that when the gasket 11 contacts the anti-slip tooth-pattern surfaces 12, the friction force between the gasket 11 and the anti-slip tooth-pattern surfaces is enhanced, positions of the first clamping plate 4 and the second clamping plate 401 are effectively fixed, a scale mark 13 is disposed on one side of the sliding groove 8 on the upper surface of the top plate 7, and the scale mark 13 is disposed along a length of the sliding groove 8, according to a value of the scale mark 13, a distance between the first clamping plate 4 and the second clamping plate 401 can be determined, which is convenient for accurate adjustment, the top plate 7 is a metal heat, facilitating heat conduction and heat dissipation.
As shown in fig. 1, the bottom plate seats 15 are welded at the bottoms of the first clamping plate 4 and the second clamping plate 401 to increase the supporting stability of the first clamping plate 4 and the second clamping plate 401, and the two end portions of the bottom plate seats 15 are provided with the limiting clamping grooves 16 to facilitate fixing the first clamping plate 4 and the second clamping plate 401 in the transportation process, and the handles 17 are welded at the upper ends of the two outer side walls of the first clamping plate 4 and the second clamping plate 401 to facilitate carrying of the present invention.
The working principle is as follows: when the LED lamp panel placing device is used, firstly, the first clamping plate 4 and the second clamping plate 401 are adjusted in a sliding mode along the axial direction of the connecting rod 2 according to the size of an LED lamp panel to be placed, the distance between the first clamping plate 4 and the second clamping plate 401 can be determined according to the numerical value of the scale mark 13 arranged on the upper surface of the top plate 7, then the elastic nuts 10 connected to the upper ends of the first clamping plate 4 and the second clamping plate 401 are screwed, the elastic nuts 10 are tightly attached to the upper surface of the top plate 7 and used for fixing the positions of the first clamping plate 4 and the second clamping plate 401, and the LED lamp panel placing device is suitable for placing LED lamp panels of different sizes;
then, the LED lamp panel is inserted into the slots 5 formed in the inner side walls of the first clamping plate 4 and the second clamping plate 401, and after the LED lamp panel is inserted along the slots 5, the elastic sheet 19 tightly presses the LED lamp panel under the action of self elastic force, so that looseness is prevented, and the LED lamp panel is conveniently fixed;
because connect by connecting rod 2 between first backup pad 1, the second backup pad 101, through the fixation nut 3 that connects 2 both ends of connecting rod loose and unload, can dismantle first backup pad 1, second backup pad 101 to the convenience is changed first grip block 4, second grip block 401.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.