CN111034893A - Full-automatic sterilization device combining pasteurization and ultraviolet sterilization - Google Patents
Full-automatic sterilization device combining pasteurization and ultraviolet sterilization Download PDFInfo
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- CN111034893A CN111034893A CN201911228186.5A CN201911228186A CN111034893A CN 111034893 A CN111034893 A CN 111034893A CN 201911228186 A CN201911228186 A CN 201911228186A CN 111034893 A CN111034893 A CN 111034893A
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- cavity
- bevel gear
- sterilization
- rotating shaft
- pulley
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- 230000001954 sterilising effect Effects 0.000 title claims abstract description 72
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 72
- 238000009928 pasteurization Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000007605 air drying Methods 0.000 claims abstract description 18
- 238000001035 drying Methods 0.000 claims abstract description 12
- 210000000078 claw Anatomy 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 44
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 241000894006 Bacteria Species 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000000712 assembly Effects 0.000 description 14
- 238000000429 assembly Methods 0.000 description 14
- 230000033001 locomotion Effects 0.000 description 5
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 231100000699 Bacterial toxin Toxicity 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000688 bacterial toxin Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 210000001035 gastrointestinal tract Anatomy 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 208000015181 infectious disease Diseases 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/26—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating
- A23L3/28—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating with ultraviolet light
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/02—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus
- A23L3/04—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus with packages on endless chain or band conveyors
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/16—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials
- A23L3/18—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials while they are progressively transported through the apparatus
- A23L3/185—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials while they are progressively transported through the apparatus in solid state
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- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The invention discloses a full-automatic sterilization device combining pasteurization and ultraviolet sterilization, which comprises a frame, wherein a sterilization cavity is arranged in the frame, a toggle mechanism is arranged in the sterilization cavity, a lifting cavity is communicated above the right side of the sterilization cavity, a mechanical claw mechanism is arranged in the lifting cavity, a drying cavity is communicated and arranged on the right side of the lifting cavity, a vibrating mechanism is arranged at the bottom of the drying cavity, an air drying mechanism is arranged at the upper part of the drying cavity, and an ultraviolet irradiation mechanism is arranged on the right side of the drying cavity, the assembly line device has simple structure, convenient operation and high automation degree, simultaneously adopts two different sterilization methods to combine heat sterilization and cold sterilization, solves the problem that the heat sterilization is difficult to kill thermophilic bacteria, obviously improves the sterilization effect, and is beneficial to maintaining the temperature of food at the best ultraviolet sterilization effect by pasteurization before ultraviolet sterilization and air drying, the sterilization effect is improved.
Description
Technical Field
The invention relates to the technical field of food sterilization, in particular to a full-automatic sterilization device combining pasteurization and ultraviolet sterilization.
Background
Food sterilization is performed on food raw materials and processed products, and mainly causes food deterioration: the sterilization and degerming of the microorganism can achieve the stabilization of the food quality, effectively prolong the shelf life of the food, and therefore reduce the survival number of harmful bacteria in the food, and avoid human body (usually intestinal tract) infection caused by the intake of the viable bacteria or human poisoning caused by bacterial toxin generated in the food in advance.
At the present stage, food sterilization is mostly a single method, the sterilization effect is general, the automation degree is not high, and the operation is frequently performed by personnel, so that the waste of human resources is caused, and the production cost is also increased.
Disclosure of Invention
Aiming at the technical defects, the invention provides a full-automatic sterilization device combining pasteurization and ultraviolet sterilization, which can overcome the defects.
The invention relates to a full-automatic sterilization device combining pasteurization and ultraviolet sterilization.
The invention is realized by the following technical scheme.
Preferably, the full-automatic sterilization device combining pasteurization and ultraviolet sterilization comprises a frame, a sterilization cavity is arranged in the frame, a toggle mechanism is arranged in the sterilization cavity, a lifting cavity is communicated above the right side of the sterilization cavity, a mechanical claw mechanism is arranged in the lifting cavity, a drying cavity is communicated with the right side of the lifting cavity, a vibrating mechanism is arranged at the bottom of the drying cavity, an air drying mechanism is arranged at the upper part of the drying cavity, an ultraviolet irradiation mechanism is arranged at the right side of the drying cavity, a first cavity is arranged at the bottom end of the left side of the frame, a first rotating motor is fixedly arranged in the bottom wall of the first cavity, a first rotating shaft in rotating fit with the frame is connected to the first rotating motor in a power mode, and a first left belt pulley fixedly connected with the first rotating shaft is arranged in the first cavity, a conveying cavity is arranged at the upper end of the rack, a first bevel gear is fixedly arranged at the upper end of the first rotating shaft and extends into the conveying cavity, the first bevel gear is meshed with a second bevel gear, the second bevel gear is fixedly arranged on a first pulley shaft which extends forwards and backwards and is rotatably arranged in the front end wall and the rear end wall of the conveying cavity, a second left pulley is also fixedly arranged on the first pulley shaft, a second pulley shaft which extends forwards and backwards and is rotatably arranged is arranged at the front end wall and the rear end wall of the right end of the rotating cavity, a second right pulley and a third left pulley are fixedly arranged on the second pulley shaft, the second left pulley is connected with a second right pulley through a second belt, a second cavity which is positioned below the air drying cavity is arranged at the right side of the first cavity, a third cavity is arranged above the second cavity, and a fourth cavity which is positioned above the third cavity is arranged in the top wall of the, a second rotating shaft penetrating through the second cavity, the third cavity and the fourth cavity is rotatably mounted in the rack, a first right belt pulley, a third bevel gear and a fifth bevel gear which are fixedly connected with the second rotating shaft are respectively arranged in the second cavity, the third cavity and the fourth cavity, the first left belt pulley is connected with the first right belt pulley through a first belt, the third bevel gear is meshed with the fourth bevel gear, the fourth bevel gear is fixedly mounted on a third belt pulley shaft, the third belt pulley shaft is rotatably mounted in the rear end wall of the third cavity, and a fourth left belt pulley is fixedly mounted on the third belt pulley shaft.
Beneficially, the air drying mechanism comprises a fifth cavity arranged on the right side of the fourth cavity, a third rotating shaft is rotatably installed between the fifth cavity and the fourth cavity, the left end of the third rotating shaft extends into the fourth cavity and is fixedly provided with a sixth bevel gear meshed with the fifth bevel gear, the right end of the third rotating shaft extends into the fifth cavity and is fixedly provided with a seventh bevel gear, the seventh bevel gear is meshed with an eighth bevel gear, the eighth bevel gear is fixedly arranged on a fourth rotating shaft, the fourth rotating shaft is rotatably arranged in the upper end wall and the lower end wall of the fifth cavity, the bottom end of the fourth rotating shaft is fixedly provided with a turntable, and blades are fixedly arranged on the turntable.
Advantageously, the toggle mechanism comprises a sixth cavity arranged in the top wall of the sterilization cavity, a fourth pulley shaft is rotatably arranged in the sixth cavity, a third right pulley and a ninth bevel gear are fixedly arranged on the fourth pulley shaft, the third left pulley is connected with the third right pulley through a third belt, the ninth bevel gear is in meshing connection with a tenth bevel gear, the tenth bevel gear is fixedly arranged on a fifth rotating shaft, the fifth rotating shaft is rotatably arranged between the sixth cavity and the sterilization cavity, the bottom end of the fifth rotating shaft extends downwards and is fixedly provided with an eleventh bevel gear, the eleventh bevel gear is in meshing connection with a twelfth bevel gear, the twelfth bevel gear is fixedly arranged on a sleeve, the sleeve is rotatably arranged on a sleeve support, and the sleeve support is fixedly arranged on the top wall of the sterilization cavity, the novel sterilization device is characterized in that a push rod is arranged in the sleeve in a sliding mode, a limiting spring is arranged at one end of the push rod, a stop block is arranged at one end of the limiting spring, a first sliding block is mounted on the stop block in a hinged mode, a poking plate is fixedly mounted on the first sliding block, the right end of the poking plate is fixedly mounted on a third sliding block, a third limiting rod is arranged in the third sliding block in a sliding mode, a fourth sliding block is fixedly mounted at the upper end of the third limiting rod, a first limiting rod is arranged in the first sliding block in a sliding mode, a second sliding block is fixedly mounted at the upper end of the first limiting rod, a second limiting rod is arranged in the second sliding block in a sliding mode, a heat-insulating curtain is arranged on the two end faces of the second limiting rod.
Beneficially, the gripper mechanism comprises a first single-rotation reciprocating screw and a first screw guide rail which are rotatably mounted on the top wall of the lifting cavity, a first screw slider which is in sliding fit with the first screw guide rail is mounted on the first single-rotation reciprocating screw in a threaded fit manner, the right end of the first single-rotation reciprocating screw extends into the fourth cavity and is fixedly connected with the sixth bevel gear, a second rotating motor is fixedly mounted on the first screw slider, the second rotating motor is in power connection with a second single-rotation reciprocating screw, a second screw guide rail is fixedly arranged at the lower end of the first screw slider, a second screw slider is arranged on the second single-rotation reciprocating screw, a first limit baffle is fixedly arranged at the bottom end of the second screw slider, a second limit baffle is arranged below the first limit baffle, and an upper gear cavity is arranged in the first limit baffle, a lower gear cavity is arranged in the second limit baffle, a third rotating motor is fixedly arranged in the top wall of the upper gear cavity, the third rotating motor is in power connection with a sixth rotating shaft, a first transmission gear is arranged on the sixth rotating shaft, the first transmission gear is in meshed connection with a second transmission gear and a third transmission gear, a seventh rotating shaft is arranged in the second transmission gear, the lower end of the seventh rotating shaft extends into the lower gear cavity and is fixedly provided with a five transmission gear, the seventh rotating shaft is in rotating fit with the first limit baffle and the second limit baffle, an eighth rotating shaft is arranged in the third transmission shaft, the bottom end of the eighth rotating shaft is fixedly provided with a fourth transmission gear, the upper end and the lower end of the third transmission shaft are respectively rotatably arranged in the upper end wall and the lower end wall of the upper gear cavity, and the fourth transmission gear is in meshed connection with a first rack, first rack slidable mounting is in go up in the gear chamber right-hand member wall and stretch out first limit baffle, fifth drive gear is connected with the meshing of second rack, second rack slidable mounting is in the gear chamber left-hand member wall and stretch out second limit baffle, first limit baffle left side with second limit baffle right side all is provided with spacing chamber, be provided with in the spacing chamber and press from both sides tight slider, first rack right-hand member with the equal fixed mounting in second rack left end has the clamp plate, press from both sides tight slider and control clamp plate fixed connection.
Beneficially, the vibration mechanism includes a cam cavity arranged on the right side of the third cavity, a cam shaft is rotatably mounted in the front wall and the rear wall of the cam cavity, a fourth right belt pulley, a ninth left belt pulley and a cam are fixedly mounted on the cam shaft, the fourth left belt pulley is connected with the fourth right belt pulley through a fourth belt, a fourth belt pulley shaft is rotatably mounted at the upper right end of the cam cavity, the ninth right belt pulley and the fifth left belt pulley are fixedly mounted on the fourth belt pulley shaft, the ninth left belt pulley is connected with the ninth right belt pulley through the ninth belt, a lower roller is arranged at the upper end of the cam, a vibration support is arranged on the lower roller, an upper roller is fixedly mounted at the upper end of the vibration support, a reset spring is arranged at the left end of the vibration support, and a vibration filter plate which is abutted against the upper roller is hinged to the left side of the air.
Beneficially, the ultraviolet irradiation mechanism comprises an irradiation chamber arranged at the bottom of the right side of the air drying chamber, a plurality of inclined conveyor belt assemblies and horizontal conveyor belt assemblies are obliquely arranged in the irradiation chamber, the inclined conveyor belt assemblies and the horizontal conveyor belt assemblies are distributed at intervals, the inclined conveyor belt assembly on the left side and the fifth right belt pulley are driven through a fifth belt, the inclined conveyor belt assemblies and the horizontal conveyor belt assemblies are driven through synchronous belts, and an ultraviolet lamp is arranged on the top wall of the irradiation chamber.
The invention has the beneficial effects that: this assembly line simple structure, convenient operation and degree of automation are high, are favorable to ensureing workman's safety and practice thrift the cost, adopt two kinds of different sterilization methods simultaneously, combine heat sterilization and cold sterilization, solve the problem that heat sterilization is difficult to kill the thermophilic bacteria, show improvement bactericidal effect to carry out pasteurization and air-dry before ultraviolet sterilization and be favorable to keeping the best temperature of ultraviolet sterilization effect with the food temperature, improve bactericidal effect.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1 according to an embodiment of the present invention;
FIG. 3 is an enlarged schematic view of the structure at B in FIG. 1 according to an embodiment of the present invention;
FIG. 4 is an enlarged schematic view of the structure at C in FIG. 1 according to an embodiment of the present invention;
FIG. 5 is an enlarged schematic view of the structure at D in FIG. 1 according to an embodiment of the present invention;
FIG. 6 is an enlarged schematic view of the structure at E in FIG. 1 according to an embodiment of the present invention;
fig. 7 is an enlarged schematic view of the structure at F in fig. 1 according to the embodiment of the present invention.
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
The invention will now be described in detail with reference to fig. 1-7, for convenience of description, the following orientations will now be defined: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.
With reference to fig. 1-7, the full-automatic sterilization device combining pasteurization and ultraviolet sterilization comprises a frame 1, a sterilization chamber 116 is arranged in the frame 1, a toggle mechanism 112 is arranged in the sterilization chamber 116, a lifting chamber 121 is arranged above the right side of the sterilization chamber 116 in a communicating manner, a gripper mechanism 113 is arranged in the lifting chamber 121, an air drying chamber 122 is arranged on the right side of the lifting chamber 121 in a communicating manner, a vibrating mechanism 114 is arranged at the bottom of the air drying chamber 122, an air drying mechanism 119 is arranged at the upper part of the air drying chamber 122, an ultraviolet irradiation mechanism 120 is arranged at the right side of the air drying chamber 122, a first cavity 123 is arranged at the bottom end of the left side of the frame 1, a first rotating motor 8 is fixedly arranged in the bottom wall of the first cavity 123, and the first rotating motor 8 is in power connection with a first rotating shaft 5 which is in running fit with the frame 1, a first left belt pulley 6 fixedly connected with a first rotating shaft 5 is arranged in the first cavity 123, a transmission cavity 124 is arranged at the upper end of the machine frame 1, the upper end of the first rotating shaft 5 extends into the transmission cavity 124 and is fixedly provided with a first bevel gear 3, the first bevel gear 3 is meshed with a second bevel gear 2, the second bevel gear 2 is fixedly arranged on a first belt pulley shaft 141 which extends forwards and backwards and is rotatably arranged in the front end wall and the rear end wall of the transmission cavity 124, a second left belt pulley 4 is also fixedly arranged on the first belt pulley shaft 141, a second belt pulley shaft 142 which extends forwards and backwards and is rotatably arranged at the front end wall and the rear end wall of the right end of the rotating cavity 124 is arranged on the right side of the first cavity 123, a second right belt pulley 10 and a third left belt pulley 11 are fixedly arranged on the second belt pulley shaft 142, the second left belt pulley 4 is connected with the second right belt pulley 10 through a second belt 9, a third cavity 125 is arranged above the second cavity 124, a fourth cavity 126 is arranged in the top wall of the air drying cavity 122 and is positioned above the third cavity 125, a second rotating shaft 14 penetrating the second cavity 124, the third cavity 125 and the fourth cavity 126 is rotatably installed in the frame 1, the second cavity 124, the third cavity 125 and the fourth cavity 126 are respectively provided with a first right belt pulley 13, a third bevel gear 15 and a fifth bevel gear 21 which are fixedly connected with the second rotating shaft 14, the first left belt pulley 6 is connected with a first right belt pulley 13 through a first belt 7, the third bevel gear 15 is in meshed connection with a fourth bevel gear 16, the fourth bevel gear 16 is fixedly mounted on a third pulley shaft 143, the third pulley shaft 143 is rotatably mounted in the rear end wall of the third cavity 125, and a fourth left pulley 17 is further fixedly mounted on the third pulley shaft 143.
Advantageously, the air drying mechanism 119 comprises a fifth cavity 127 arranged at the right side of the fourth cavity 126, a third rotating shaft 23 is rotatably installed between the fifth cavity 127 and the fourth cavity 126, the left end of the third rotating shaft 23 extends into the fourth cavity 126 and is fixedly installed with a sixth bevel gear 20 engaged with the fifth bevel gear 21, the right end of the third rotating shaft 23 extends into the fifth cavity 127 and is fixedly installed with a seventh bevel gear 24, the seventh bevel gear 24 is engaged with an eighth bevel gear 25, the eighth bevel gear 25 is fixedly installed on a fourth rotating shaft 26, the fourth rotating shaft 26 is rotatably installed in the upper and lower end walls of the fifth cavity 127, a rotary disc 27 is fixedly installed at the bottom end of the fourth rotating shaft 26, and blades 28 are fixedly installed on the rotary disc 27.
Advantageously, the toggle mechanism 112 comprises a sixth cavity 128 disposed in the top wall of the sterilization chamber 116, a fourth pulley shaft 144 is rotatably mounted in the sixth cavity 128, a third right pulley 59 and a ninth bevel gear 60 are fixedly mounted on the fourth pulley shaft 144, the third left pulley 11 is connected with the third right pulley 59 through a third belt 12, the ninth bevel gear 60 is in meshed connection with a tenth bevel gear 61, the tenth bevel gear 61 is fixedly mounted on a fifth rotating shaft 67, the fifth rotating shaft 67 is rotatably mounted between the sixth cavity 128 and the sterilization chamber 116, the bottom end of the fifth rotating shaft 67 extends downwards and is fixedly mounted with an eleventh bevel gear 69, the eleventh bevel gear 69 is in meshed connection with a twelfth bevel gear 70, the twelfth bevel gear 70 is fixedly mounted on a sleeve 72, the sleeve 72 is rotatably mounted on a sleeve bracket 62, the sleeve bracket 62 is fixedly arranged on the top wall of the sterilization cavity 116, a push rod 73 is arranged in the sleeve 72 in a sliding way, one end of the push rod 73 is provided with a limit spring 71, one end of the limit spring 71 is provided with a stop 76, a first slide block 75 is hinged on the stop block 76, a poking plate 68 is fixedly arranged on the first slide block 75, the right end of the toggle plate 68 is fixedly arranged on a third slide block 78, a third limit rod 77 is arranged in the third slide block 78 in a sliding way, a fourth slide block 79 is fixedly arranged at the upper end of the third limit rod 77, a first limit rod 74 is arranged in the first slide block 75 in a sliding manner, the upper end of the first limit rod 74 is fixedly provided with a second slide block 65, a second limit rod 63 is arranged in the second slide block 65 in a sliding way, the two end faces of the second limiting rod 63 are provided with heat insulation curtains 66, and the middle part of the second limiting rod 63 is provided with a limit stop 64 fixedly connected with the top wall of the sterilization cavity.
Beneficially, the gripper mechanism 113 includes a first single-turn reciprocating screw 22 rotatably mounted on the top wall of the lifting cavity 121 and a first screw guide rail 115, a first screw slider 80 slidably fitted with the first screw guide rail 115 is mounted on the first single-turn reciprocating screw 22 in a threaded fit, the right end of the first single-turn reciprocating screw 22 extends into the fourth cavity 126 and is fixedly connected with the sixth bevel gear 20, a second rotating motor 82 is fixedly mounted on the first screw slider 80, a second single-turn reciprocating screw 81 is dynamically connected with the second rotating motor 82, a second screw guide rail 83 is fixedly disposed at the lower end of the first screw slider 80, a second screw slider 84 is disposed on the second single-turn reciprocating screw 81, a first limit baffle 93 is fixedly disposed at the bottom end of the second screw slider 84, and a second limit baffle 94 is disposed below the first limit baffle 93, an upper gear cavity is arranged in the first limit baffle 93, a lower gear cavity is arranged in the second limit baffle 94, a third rotating motor 85 is fixedly arranged in the top wall of the upper gear cavity, the third rotating motor 85 is in power connection with a sixth rotating shaft 102, a first transmission gear 100 is arranged on the sixth rotating shaft 102, the first transmission gear 100 is in meshed connection with a second transmission gear 101 and a third transmission gear 87, a seventh rotating shaft 98 is arranged in the second transmission gear 101, the lower end of the seventh rotating shaft 98 extends into the lower gear cavity and is fixedly provided with a five transmission gear 97, the seventh rotating shaft 98 is in rotating fit with the first limit baffle 93 and the second limit baffle 94, an eighth rotating shaft 86 is arranged in the third transmission shaft 87, a fourth transmission gear 88 is fixedly arranged at the bottom end of the eighth rotating shaft 86, the upper end and the lower end of the third transmission shaft 87 are respectively rotatably arranged in the upper end wall and the lower end wall of the upper gear cavity 129, fourth drive gear 88 is connected with the meshing of first rack 89, first rack 89 slidable mounting be in go up gear chamber right side wall and stretch out first limit baffle 93, fifth drive gear 97 is connected with the meshing of second rack 99, second rack 99 slidable mounting be in lower gear chamber 130 left side wall and stretch out second limit baffle 94, first limit baffle 93 left side with second limit baffle 94 right side all is provided with spacing chamber 92, be provided with in the spacing chamber 92 and press from both sides tight slider 91, first rack 89 right-hand member with the equal fixed mounting in second rack 99 left end has clamp plate 90, press from both sides tight slider 91 and control clamp plate 90 fixed connection.
Advantageously, said vibrating mechanism 114 comprises a cam chamber 131 arranged on the right side of said third chamber, a cam shaft 145 is rotatably mounted on the front wall and the rear wall of the cam cavity 131, a fourth right belt pulley 110, a ninth left belt pulley 109 and a cam 111 are fixedly mounted on the cam shaft 145, the fourth left pulley 17 is connected with a fourth right pulley 110 through a fourth belt 18, a fourth pulley shaft is rotatably arranged at the upper right end of the cam cavity, the ninth right pulley 106 and the fifth left pulley 118 are fixedly arranged on the fourth pulley shaft, the ninth left pulley 109 is connected to the ninth right pulley 106 via a ninth belt 108, the upper end of the cam 111 is provided with a lower roller 107, the lower roller 107 is provided with a vibration bracket 104, the upper end of the vibration bracket 104 is fixedly provided with an upper roller 103, the left end of the vibration bracket 104 is provided with a return spring 105, the left side of the air drying cavity 122 is hinged with a vibration filter plate 19 which is propped against the upper roller 103.
Advantageously, the ultraviolet irradiation mechanism comprises an irradiation chamber 132 arranged at the bottom of the right side of the air drying chamber 122, a plurality of inclined conveyor belt assemblies and horizontal conveyor belt assemblies are obliquely arranged in the irradiation chamber 132, the inclined conveyor belt assemblies and the horizontal conveyor belt assemblies are distributed at intervals, the inclined conveyor belt assembly on the left side is in transmission with the fifth right belt pulley 30 through a fifth belt 29, the inclined conveyor belt assemblies and the horizontal conveyor belt assemblies are in transmission through a synchronous belt, and the ultraviolet lamp 45 is arranged on the top wall of the irradiation chamber 132.
When the device starts to work, the mechanical action sequence of the whole device is as follows:
1. the rotating motor 8 is started to drive the first rotating shaft 5 to rotate, the first rotating shaft 5 rotates to drive the first bevel gear 3 to rotate, the first bevel gear 3 rotates to drive the second bevel gear 2 to rotate, the second bevel gear 2 rotates to drive the second left belt pulley 4 to rotate, and the second left belt pulley 4 rotates to drive the second belt 9 and the second right belt pulley 10 to rotate to transport the food to be sterilized to the sterilization cavity 116.
2. The second right belt pulley 10 rotates to drive the third left belt pulley 11 to rotate, the third left belt pulley 11 rotates to drive the third left belt pulley 11 to rotate with the third right belt pulley 59 through the third belt 12, the third right belt pulley 59 rotates to drive the ninth bevel gear 60 to rotate, the ninth bevel gear 60 rotates to drive the tenth bevel gear 61 to rotate, the tenth bevel gear 61 rotates to drive the fifth rotating shaft 67 to rotate, the fifth rotating shaft 67 rotates to drive the eleventh bevel gear 69 to rotate, the eleventh bevel gear 69 rotates to drive the twelve bevel gear 70 to rotate, the twelve bevel gear 70 rotates to drive the sleeve 72 to rotate, the sleeve 72 rotates to drive the push rod 73 to rotate, the push rod 73 rotates to push the first sliding block 75 to slide up and down on the first limiting rod 74, and the second sliding block 65 slides left and right on the second limiting rod 63 to drive the toggle plate 68 to perform a reciprocating square motion.
3. The first rotating shaft 5 rotates to drive the first left belt pulley 13 to rotate, the first left belt pulley 6 rotates to drive the first belt 7 and the first right belt pulley 13 to rotate, the first belt 7 and the first right belt pulley 13 rotate to drive the second rotating shaft 14 to rotate, the second rotating shaft 14 rotates to drive the fifth bevel gear 21 to rotate, the fifth bevel gear 21 rotates to drive the sixth bevel gear 20 to rotate, the sixth bevel gear 20 rotates to drive the first single-rotation reciprocating lead screw 22 to rotate, the first single-rotation reciprocating lead screw 22 rotates to drive the first lead screw sliding block 80 to reciprocate left and right on the first lead screw guide rail 115, when the first lead screw sliding block 80 starts to move, the second rotating motor 82 and the third rotating motor 85 are started, the second rotating motor 82 starts to drive the second single-rotation reciprocating lead screw 81 to rotate, the second single-rotation reciprocating lead screw 81 rotates to drive the second lead screw sliding block 84 to reciprocate up and down on the second lead screw guide rail 83, the third rotating motor 85 is started to drive the sixth rotating shaft 102 to rotate, the sixth rotating shaft 102 rotates to drive the first transmission gear 100 to rotate, the first transmission gear 100 rotates to drive the second transmission gear 101 and the third transmission gear 87 to rotate reversely, the second transmission gear 101 and the third transmission gear 87 rotate reversely to drive the seventh rotating shaft 98 and the eighth rotating shaft 86 to rotate reversely, the seventh rotating shaft 98 and the eighth rotating shaft 86 rotate reversely to drive the fourth transmission gear 88 and the fifth transmission gear 97 to rotate reversely, the fourth transmission gear 88 and the fifth transmission gear 97 rotate reversely to drive the first rack 89 and the second rack 99 to move reversely, and the first rack 89 and the second rack 99 move reversely to drive the left and right clamping plates 90 to do clamping movement to clamp food from the hot water 117 and place the food on the vibration filter plate 19.
4. The second rotating shaft 14 rotates to drive the third bevel gear 15 to rotate, the third bevel gear 15 rotates to drive the fourth bevel gear 16 to rotate, the fourth bevel gear 16 rotates to drive the fourth left belt pulley 17 to rotate, the fourth left belt pulley 17 rotates to drive the fourth belt 18 and the fourth right belt pulley 110 to rotate, the fourth right belt pulley 110 rotates to drive the cam 111 to rotate, the cam 111 rotates to push the vibration support 104 to do up-and-down reciprocating motion, the vibration support 104 does up-and-down reciprocating motion to push the vibration filter plate 19 to do up-and-down reciprocating motion, because of a certain inclination angle on the vibration filter plate 19, food enters the fifth belt 29 after vibrating for a period of time, the fourth right belt pulley 110 rotates to drive the ninth left belt pulley 109 to rotate, the ninth left belt pulley 109 rotates to drive the ninth belt 108 and the ninth right belt pulley 106 to rotate, the ninth right belt pulley 106 rotates to drive the fifth left belt pulley 118 to rotate, the fifth left belt pulley 118 rotates to drive the fifth belt 29 and the fifth right belt pulley 30 to rotate, so that food is conveyed to the right, meanwhile, the sixth bevel gear 20 rotates to drive the third rotating shaft 23 to rotate, the third rotating shaft 23 rotates to drive the seventh bevel gear 24 to rotate, the seventh bevel gear 24 rotates to drive the eighth bevel gear 25 to rotate, the eighth bevel gear 25 rotates to drive the fourth rotating shaft 26 to rotate, and the fourth rotating shaft 26 rotates to drive the rotary disc 27 and the blades 28 to rotate to dry and cool the food on the fifth belt 29.
5. The fifth right belt pulley 30 rotates to drive a plurality of inclined conveyor belt assemblies and horizontal conveyor belt assemblies which are obliquely arranged in the irradiation cavity 132 to move, so that the food is conveyed to the ultraviolet lamp 45 from the fifth belt 29 to be irradiated and sterilized, and the food is conveyed out of the device after being sterilized.
The above description is only an embodiment of the invention, but the scope of the invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the invention. Therefore, the protection scope of the invention should be subject to the protection scope defined by the claims.
Claims (6)
1. A full-automatic sterilization device combining pasteurization and ultraviolet sterilization comprises a frame, wherein a sterilization cavity is arranged in the frame, a toggle mechanism is arranged in the sterilization cavity, a lifting cavity is communicated above the right side of the sterilization cavity, a mechanical claw mechanism is arranged in the lifting cavity, a drying cavity is communicated and arranged on the right side of the lifting cavity, a vibration mechanism is arranged at the bottom of the drying cavity, an air drying mechanism is arranged on the upper portion of the drying cavity, an ultraviolet irradiation mechanism is arranged on the right side of the drying cavity, a first cavity is arranged at the bottom end of the left side of the frame, a first rotating motor is fixedly arranged in the bottom wall of the first cavity, a first rotating shaft in rotating fit with the frame is connected to the first rotating motor in a power mode, and a first left belt pulley fixedly connected with the first rotating shaft is arranged in the first cavity, a conveying cavity is arranged at the upper end of the rack, a first bevel gear is fixedly arranged at the upper end of the first rotating shaft and extends into the conveying cavity, the first bevel gear is meshed with a second bevel gear, the second bevel gear is fixedly arranged on a first pulley shaft which extends forwards and backwards and is rotatably arranged in the front end wall and the rear end wall of the conveying cavity, a second left pulley is also fixedly arranged on the first pulley shaft, a second pulley shaft which extends forwards and backwards and is rotatably arranged is arranged at the front end wall and the rear end wall of the right end of the rotating cavity, a second right pulley and a third left pulley are fixedly arranged on the second pulley shaft, the second left pulley is connected with a second right pulley through a second belt, a second cavity which is positioned below the air drying cavity is arranged at the right side of the first cavity, a third cavity is arranged above the second cavity, and a fourth cavity which is positioned above the third cavity is arranged in the top wall of the, a second rotating shaft penetrating through the second cavity, the third cavity and the fourth cavity is rotatably mounted in the rack, a first right belt pulley, a third bevel gear and a fifth bevel gear which are fixedly connected with the second rotating shaft are respectively arranged in the second cavity, the third cavity and the fourth cavity, the first left belt pulley is connected with the first right belt pulley through a first belt, the third bevel gear is meshed with the fourth bevel gear, the fourth bevel gear is fixedly mounted on a third belt pulley shaft, the third belt pulley shaft is rotatably mounted in the rear end wall of the third cavity, and a fourth left belt pulley is fixedly mounted on the third belt pulley shaft.
2. The fully automatic sterilization apparatus combining pasteurization and ultraviolet sterilization as set forth in claim 1, characterized in that: the air drying mechanism comprises a fifth cavity arranged on the right side of the fourth cavity, a third rotating shaft is rotatably arranged between the fifth cavity and the fourth cavity, the left end of the third rotating shaft extends into the fourth cavity and is fixedly provided with a sixth bevel gear meshed with the fifth bevel gear, the right end of the third rotating shaft extends into the fifth cavity and is fixedly provided with a seventh bevel gear, the seventh bevel gear is meshed with an eighth bevel gear, the eighth bevel gear is fixedly arranged on the fourth rotating shaft, the fourth rotating shaft is rotatably arranged in the upper end wall and the lower end wall of the fifth cavity, the bottom end of the fourth rotating shaft is fixedly provided with a turntable, and blades are fixedly arranged on the turntable.
3. The fully automatic sterilization apparatus combining pasteurization and ultraviolet sterilization according to claim 2, characterized in that: further, the toggle mechanism comprises a sixth cavity arranged in the top wall of the sterilization cavity, a fourth pulley shaft is rotatably arranged in the sixth cavity, a third right pulley and a ninth bevel gear are fixedly arranged on the fourth pulley shaft, the third left pulley is connected with the third right pulley through a third belt, the ninth bevel gear is meshed with a tenth bevel gear, the tenth bevel gear is fixedly arranged on a fifth rotating shaft, the fifth rotating shaft is rotatably arranged between the sixth cavity and the sterilization cavity, the bottom end of the fifth rotating shaft extends downwards and is fixedly provided with an eleventh bevel gear, the eleventh bevel gear is meshed with a twelfth bevel gear, the twelfth bevel gear is fixedly arranged on a sleeve, the sleeve is rotatably arranged on a sleeve support, and the sleeve support is fixedly arranged on the top wall of the sterilization cavity, the novel sterilization device is characterized in that a push rod is arranged in the sleeve in a sliding mode, a limiting spring is arranged at one end of the push rod, a stop block is arranged at one end of the limiting spring, a first sliding block is mounted on the stop block in a hinged mode, a poking plate is fixedly mounted on the first sliding block, the right end of the poking plate is fixedly mounted on a third sliding block, a third limiting rod is arranged in the third sliding block in a sliding mode, a fourth sliding block is fixedly mounted at the upper end of the third limiting rod, a first limiting rod is arranged in the first sliding block in a sliding mode, a second sliding block is fixedly mounted at the upper end of the first limiting rod, a second limiting rod is arranged in the second sliding block in a sliding mode, a heat-insulating curtain is arranged on the two end faces of the second limiting rod.
4. The fully automatic sterilization apparatus combining pasteurization and ultraviolet sterilization according to claim 2, characterized in that: the mechanical claw mechanism comprises a first single-rotation reciprocating screw rod and a first screw rod guide rail which are rotatably arranged on the top wall of the lifting cavity, a first screw rod slide block which is in sliding fit with the first screw rod guide rail is arranged on the first single-rotation reciprocating screw rod in a threaded fit manner, the right end of the first single-rotation reciprocating screw rod extends into the fourth cavity and is fixedly connected with the sixth bevel gear, a second rotating motor is fixedly arranged on the first screw rod slide block, the second rotating motor is in power connection with a second single-rotation reciprocating screw rod, a second screw rod guide rail is fixedly arranged at the lower end of the first screw rod slide block, a second screw rod slide block is arranged on the second single-rotation reciprocating screw rod, a first limit baffle is fixedly arranged at the bottom end of the second screw rod slide block, a second limit baffle is arranged below the first limit baffle, and an upper gear cavity is arranged in the first limit baffle, a lower gear cavity is arranged in the second limit baffle, a third rotating motor is fixedly arranged in the top wall of the upper gear cavity, the third rotating motor is in power connection with a sixth rotating shaft, a first transmission gear is arranged on the sixth rotating shaft, the first transmission gear is in meshed connection with a second transmission gear and a third transmission gear, a seventh rotating shaft is arranged in the second transmission gear, the lower end of the seventh rotating shaft extends into the lower gear cavity and is fixedly provided with a five transmission gear, the seventh rotating shaft is in rotating fit with the first limit baffle and the second limit baffle, an eighth rotating shaft is arranged in the third transmission shaft, the bottom end of the eighth rotating shaft is fixedly provided with a fourth transmission gear, the upper end and the lower end of the third transmission shaft are respectively rotatably arranged in the upper end wall and the lower end wall of the upper gear cavity, and the fourth transmission gear is in meshed connection with a first rack, first rack slidable mounting is in go up in the gear chamber right-hand member wall and stretch out first limit baffle, fifth drive gear is connected with the meshing of second rack, second rack slidable mounting is in the gear chamber left-hand member wall and stretch out second limit baffle, first limit baffle left side with second limit baffle right side all is provided with spacing chamber, be provided with in the spacing chamber and press from both sides tight slider, first rack right-hand member with the equal fixed mounting in second rack left end has the clamp plate, press from both sides tight slider and control clamp plate fixed connection.
5. The fully automatic sterilization apparatus combining pasteurization and ultraviolet sterilization as set forth in claim 1, characterized in that: the vibrating mechanism comprises a cam cavity arranged on the right side of the third cavity, a cam shaft is installed in the front wall and the rear wall of the cam cavity in a rotating mode, a fourth right belt pulley, a ninth left belt pulley and a cam are fixedly installed on the cam shaft, the fourth left belt pulley is connected with the fourth right belt pulley through a fourth belt, a fourth belt pulley shaft is installed at the upper right end of the cam cavity in a rotating mode, the fourth belt pulley is fixedly installed on the shaft and is connected with the ninth right belt pulley and the fifth left belt pulley, the ninth left belt pulley is connected with the ninth right belt pulley through the ninth belt, a lower roller is arranged at the upper end of the cam, a vibrating support is arranged on the lower roller, an upper roller is fixedly installed at the upper end of the vibrating support, a reset spring is arranged at the left end of the vibrating support, and a vibrating filter plate which is abutted to the.
6. The fully automatic sterilization apparatus combining pasteurization and ultraviolet sterilization according to claim 5, characterized in that: ultraviolet irradiation mechanism is including setting up air-dry the chamber of shining of chamber right side bottom, shine the intracavity slope and install a plurality of slope conveyer belt subassemblies and horizontal conveyer belt subassembly, slope conveyer belt subassembly and horizontal conveyer belt subassembly alternate distribution, left slope conveyer belt subassembly with fifth right belt pulley passes through fifth belt drive, slope conveyer belt subassembly and horizontal conveyer belt subassembly pass through synchronous belt drive, shine the chamber roof and install ultraviolet lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911228186.5A CN111034893A (en) | 2019-12-04 | 2019-12-04 | Full-automatic sterilization device combining pasteurization and ultraviolet sterilization |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911228186.5A CN111034893A (en) | 2019-12-04 | 2019-12-04 | Full-automatic sterilization device combining pasteurization and ultraviolet sterilization |
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| Publication Number | Publication Date |
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| CN111034893A true CN111034893A (en) | 2020-04-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911228186.5A Withdrawn CN111034893A (en) | 2019-12-04 | 2019-12-04 | Full-automatic sterilization device combining pasteurization and ultraviolet sterilization |
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| CN (1) | CN111034893A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111557333A (en) * | 2020-04-25 | 2020-08-21 | 怀爽 | Sterilizing and disinfecting device for fin root processing |
-
2019
- 2019-12-04 CN CN201911228186.5A patent/CN111034893A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111557333A (en) * | 2020-04-25 | 2020-08-21 | 怀爽 | Sterilizing and disinfecting device for fin root processing |
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Application publication date: 20200421 |
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