CN111023817A - Ceramic tile sintering device - Google Patents
Ceramic tile sintering device Download PDFInfo
- Publication number
- CN111023817A CN111023817A CN201911291175.1A CN201911291175A CN111023817A CN 111023817 A CN111023817 A CN 111023817A CN 201911291175 A CN201911291175 A CN 201911291175A CN 111023817 A CN111023817 A CN 111023817A
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- CN
- China
- Prior art keywords
- cam
- bent portion
- exhaust duct
- motor
- tile sintering
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005245 sintering Methods 0.000 title claims abstract description 30
- 239000000919 ceramic Substances 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 239000000428 dust Substances 0.000 claims abstract description 22
- 239000000758 substrate Substances 0.000 claims abstract description 6
- 230000010355 oscillation Effects 0.000 claims 2
- 238000004140 cleaning Methods 0.000 abstract description 6
- 230000000737 periodic effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000779 smoke Substances 0.000 description 4
- 239000002918 waste heat Substances 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003009 desulfurizing effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B17/00—Furnaces of a kind not covered by any preceding group
- F27B17/0016—Chamber type furnaces
- F27B17/0041—Chamber type furnaces specially adapted for burning bricks or pottery
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D25/00—Devices or methods for removing incrustations, e.g. slag, metal deposits, dust; Devices or methods for preventing the adherence of slag
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2001/00—Composition, conformation or state of the charge
- F27M2001/15—Composition, conformation or state of the charge characterised by the form of the articles
- F27M2001/1504—Ceramic articles
- F27M2001/1508—Articles of relatively small dimensions
- F27M2001/1517—Tiles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/04—Sintering
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
Abstract
The invention provides a ceramic tile sintering device, which comprises a sintering chamber, an exhaust pipeline and a preheating chamber, wherein the exhaust pipeline is arranged on one side of the upper part of the preheating chamber, an ash cleaning mechanism is arranged on the exhaust pipeline, and the ash cleaning mechanism comprises: a substrate mounted at one side of an upper portion of the preheating chamber; the motor is fixed on the substrate; a cam mounted on the motor; the vibration sheet is arranged on the exhaust pipeline; the motor drives the cam to rotate, and the rotating cam pushes against the vibration piece to vibrate, so that dust adhered in the exhaust pipeline is removed. According to the ceramic tile sintering device provided by the invention, dust deposited on the inner wall of the exhaust pipeline is removed and then enters the ash cleaning port to be collected, and meanwhile, dust on the inner wall of the sintering chamber and the inner wall of the preheating chamber is also removed.
Description
Technical Field
The invention relates to the technical field of ceramic tile production, in particular to a ceramic tile sintering device.
Background
Ceramic tiles have been widely used as building materials, and especially with the development of modern buildings, the consumption of ceramic tiles is very high, generally, ceramic tiles are a decorative material formed through a plurality of procedures such as grinding, mixing, pressing, glazing, sintering and the like, during the production process of the ceramic tiles, especially during the sintering process, a large amount of smoke is generated, the smoke is discharged through an exhaust duct, and during the exhaust process, dust in the smoke is accumulated on the inner wall of the exhaust duct.
Chinese patent, application number 201721301946.7 discloses a ceramic tile sintering device belongs to ceramic tile production technical field, including the sintering room, the sintering roof portion is equipped with first fan, the air outlet of first fan is connected with the waste heat pipeline, the sintering room passes through waste heat pipeline intercommunication has the preheating chamber, waste heat pipeline extends and stretches into the preheating chamber is inside just be equipped with a plurality of gas outlets on the inside waste heat pipeline of preheating chamber, upper portion one side intercommunication of preheating chamber has exhaust duct, the preheating chamber passes through exhaust duct has connected gradually second fan, dioxin adsorption tower and desulfurizing tower, last vibrator and the deashing mouth of installing of exhaust duct, the vibrator can with adnexed smoke and dust on the exhaust duct inner wall shakes the deashing mouth that falls to exhaust duct. In the technology of the patent, the dust cleaning effect of the vibrator is not good, and needs to be improved.
In view of the above, in order to improve the defects of the prior art, the technical problem needs to be improved by those skilled in the art.
Disclosure of Invention
The invention aims to provide a ceramic tile sintering device, which solves the problem of poor dust removal effect in the prior art.
In order to solve the technical problems, the invention provides the following technical scheme:
the utility model provides a ceramic tile sintering device, includes sintering chamber, exhaust duct and preheating chamber, exhaust duct installs upper portion one side of preheating chamber, wherein, the last deashing mechanism that installs of exhaust duct, the deashing mechanism includes:
a substrate mounted at one side of an upper portion of the preheating chamber;
the motor is fixed on the substrate;
a cam mounted on the motor;
the vibration sheet is arranged on the exhaust pipeline;
the motor drives the cam to rotate, and the rotating cam pushes against the vibration piece to vibrate, so that dust adhered in the exhaust pipeline is removed.
Further, the cam has a base circle and a plurality of convex parts, the base circle is installed on the output shaft of the motor, and the plurality of convex parts are evenly distributed on the periphery of the base circle.
Furthermore, the junction of the convex part and the base circle is provided with a concave arc part.
Furthermore, the vibration piece is provided with a connecting part, a first bent part, a first inclined part, a second bent part and a second inclined part, wherein the connecting part is installed on the exhaust pipeline, the first bent part is connected at the lower end of the connecting part, the first inclined part is connected at one end of the first bent part, the second bent part is connected at the upper end of the first inclined part, and the second inclined part is connected at one end of the second bent part.
Further, the protrusion may abut on the first inclined portion.
Further, an included angle B between the first inclined portion and the connecting portion is 30 ° to 35 °.
Further, first rake has the portion of bending and swash plate portion, the portion of bending is connected the one end of first bight, swash plate portion connects the upper end of the portion of bending, the second bight is connected the upper end of swash plate portion, the bellying can contradict on the swash plate portion, the second bight can contradict in the concave arc portion.
Furthermore, the ash removal mechanism further comprises an oscillating mechanism, the oscillating mechanism comprises a cylinder barrel, a spring, a piston and a push rod, the cylinder barrel is installed on the base plate, the cylinder barrel is located on one side of the cam, the piston is arranged in the cylinder barrel in a sliding mode, the spring is located between the bottom wall of the cylinder barrel and the piston, the push rod is connected to the front end of the piston, and the push rod abuts against the cam.
Furthermore, the front end of the push rod is an arc-shaped surface, and the arc-shaped surface is abutted against the cam.
According to the technical scheme, the invention has the following beneficial effects:
periodic vibration through deashing mechanism, make the dust of deposit take off on the exhaust duct inner wall, and then get into the deashing mouth, obtain collecting, specifically, motor drive cam is rotatory, the bellying interval conflict vibrations piece of cam, make vibrations piece periodic deformation, arouse the vibration, and then make exhaust duct compel to produce certain vibration, thereby make the dust of deposit take off on the exhaust duct inner wall, in addition, oscillating mechanism's setting, make oscillating mechanism and cam interact, the base plate obtains periodic vibration, because the upper portion at the preheating chamber is connected to the base plate, therefore make whole equipment obtain slight vibration, the vibration makes the dust on sintering chamber inner wall and the preheating chamber inner wall also clear away. The equipment is used for a long time, and no dust is accumulated on the inner wall of the equipment and the inner wall of the exhaust pipeline.
The invention is described in further detail below with reference to the figures and the detailed description.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a partial structural schematic diagram of the present invention.
Fig. 3 is a schematic structural view of the cam of the present invention.
Fig. 4 is a partial schematic view of the cam of the present invention.
Fig. 5 is a schematic structural view of the vibrating plate of the present invention.
Fig. 6 is another schematic structural diagram of the diaphragm of the present invention.
Fig. 7 is a partial structural schematic view of the oscillating mechanism of the present invention.
Fig. 8 is a schematic structural diagram of a push rod improvement of the present invention.
Description of reference numerals: the dust cleaning device comprises an exhaust pipeline 10, a vertical pipe 11, a first connecting pipe 12, an elastic pipeline 13, a fan 14, a discharge pipeline 15, a dust cleaning mechanism 20, a base plate 21, a cylinder 22, a spring 23, a piston 24, a groove 241, a boss 242, a guide shaft 243, a push rod 25, an arc-shaped surface 251, a lug 252, a roller 253, a cam 26, a base circle 261, a convex part 262, a concave arc part 263, a motor 27, a vibrating piece 28, a connecting part 281, a first bent part 282, a first inclined part 283, a second bent part 284, a second inclined part 285, a bent part 2831 and a sloping plate part 2832.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
The present invention will be further described with reference to fig. 1 to 8, and a tile sintering apparatus as shown in fig. 1 and 2 comprises a sintering chamber, an exhaust duct 10 and a preheating chamber, wherein the exhaust duct 10 is installed at one side of the upper portion of the preheating chamber, the exhaust duct 10 is divided into a first connecting pipe 12, a vertical pipe 11 and a discharge duct 15, the first connecting pipe 12 is installed at one side of the upper portion of the preheating chamber, an elastic duct 13 is connected to the right end of the first connecting pipe 12, the lower end of the vertical pipe 11 is connected to the elastic duct 13, the elastic duct 13 can be extended and shortened to perform a flexible connection, the lower end of the vertical pipe 11 is provided with a dust removing opening 111 for removing dust, a filter screen 112 is provided in the vertical pipe 11, a fan 14 is connected to the upper end of the vertical pipe 11, and the fan 14 is connected to the discharge duct 15.
An ash removal mechanism 20 is installed on the exhaust duct 10, and the ash removal mechanism 20 includes: a base plate 21, a motor 27, a cam 26, a vibrating plate 28 and an oscillating mechanism, wherein the base plate 21 is arranged on one side of the upper part of the preheating chamber; the motor 27 is fixed on the base plate 21; the cam 26 is mounted on the motor 27; the vibration sheet 28 is installed on the exhaust duct 10; the motor 27 drives the cam 26 to rotate, and the rotating cam 26 collides with the vibration sheet 28 to vibrate, so as to remove the dust adhered in the exhaust duct 10.
As shown in fig. 5 and 6, the vibration plate 28 includes a connection part 281, a first bent part 282, a first inclined part 283, a second bent part 284, and a second inclined part 285, the connection part 281 is attached to the exhaust duct 10, the first bent part 282 is connected to a lower end of the connection part 281, the first inclined part 283 is connected to one end of the first bent part 282, the second bent part 284 is connected to an upper end of the first inclined part 283, and the second inclined part 285 is connected to one end of the second bent part 284.
Preferably, the protruding portion 262 may interfere with the first inclined portion 283.
Preferably, an included angle B between the first inclined portion 283 and the connecting portion 281 is 30 ° to 35 °.
Preferably, the first inclined portion 283 has a bent portion 2831 and an inclined plate portion 2832, the bent portion 2831 is connected at one end of the first bent portion 282, the inclined plate portion 2832 is connected at an upper end of the bent portion 2831, the second bent portion 284 is connected at an upper end of the inclined plate portion 2832, the protruding portion 262 may abut on the inclined plate portion 2832, and the second bent portion 284 may abut in the concave arc portion 263.
As shown in fig. 3, the cam 26 has a base circle 261 and a plurality of protrusions 262, the base circle 261 is mounted on the output shaft of the motor 27, the plurality of protrusions 262 are uniformly distributed on the outer circumference of the base circle 261, and the plurality of protrusions 262 are uniformly distributed, so that the vibrating plate 28 generates periodic vibration, and the dust adhered in the exhaust duct 10 is separated.
Preferably, there are 3, and also 6 or 12 projections 262.
Preferably, as shown in fig. 4, a concave arc portion 263 is provided at a junction between the protruding portion 262 and the base circle 261, specifically, the concave arc portion 263 is provided at a right root of the protruding portion 262, the first inclined portion 283 may abut against an outer contour of the protruding portion 262 during rotation of the cam 26, the first inclined portion 283 may be driven by the protruding portion 262 to be deformed and abutted against the connecting portion 281, the first inclined portion 283 may rebound after the protruding portion 262 is separated from the first inclined portion 283, vibration of the vibrating plate 28 may be caused under intermittent action of the protruding portion 262, so that dust adhered in the exhaust duct 10 may fall off, the second curved portion 284 may instantaneously impact against the concave arc portion 263 along with the rebound of the first inclined portion 283 in a period of time after the protruding portion 262 is separated from the first inclined portion 283, so that the vibrating plate 28 may obtain one vibration again, thereby improving vibration effect of the vibrating plate 28, better dust shedding effect is obtained.
As shown in fig. 1, 2 and 7, the oscillating mechanism includes a cylinder 22, a spring 23, a piston 24 and a push rod 25, the cylinder 22 is mounted on the base plate 21, the cylinder 22 is located on one side of the cam 26, the piston 24 is slidably disposed in the cylinder 22, the spring 23 is located between the bottom wall of the cylinder 22 and the piston 24, the push rod 25 is connected to the front end of the piston 24, the push rod 25 abuts against the cam 26, the oscillating mechanism interacts with the cam 26, the base plate 21 obtains periodic vibration, so that the whole equipment obtains slight vibration, and the vibration removes dust on the inner wall of the sintering chamber and the inner wall of the preheating chamber.
Preferably, the front end of the push rod 25 is an arc-shaped surface 251, and the arc-shaped surface 251 abuts against the cam 26, so that the cam 26 is tightly contacted with the front end surface of the push rod 25.
Preferably, the piston 24 has a groove 241, a boss 242 and a guide shaft 243, the groove 241 is opened on the right end surface of the piston 24, the rear end of the push rod 25 is connected on the bottom surface of the groove 241, the boss 242 is connected on the left end surface of the piston 24, the right end of the spring 23 is abutted on the left end surface of the boss 242, the guide shaft 243 is connected on the left end surface of the boss 242, and the right end of the spring 23 is sleeved on the guide shaft 243, so that the spring 23 can be prevented from being separated from the piston 24 when being expanded and contracted.
Preferably, as shown in fig. 8, as an improvement, a lug 252 is provided at the front end of the push rod 25, a rotatable roller 253 is mounted at the front end of the lug 252, and the roller 253 rolls on the outer contour of the base circle 261 and the convex part 262, so that the resistance is reduced, and the smoothness of the operation of the ash removal mechanism 20 is improved.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a ceramic tile sintering device, includes sintering chamber, exhaust duct (10) and preheating chamber, exhaust duct (10) are installed upper portion one side of preheating chamber, its characterized in that, install deashing mechanism (20) on exhaust duct (10), deashing mechanism (20) include:
a substrate (21), the substrate (21) being installed at an upper side of the preheating chamber;
a motor (27), the motor (27) being fixed to the base plate (21);
a cam (26), said cam (26) being mounted on said motor (27);
the vibration sheet (28), the said vibration sheet (28) is installed on said exhaust duct (10);
the motor (27) drives the cam (26) to rotate, and the rotating cam (26) abuts against the vibration sheet (28) to vibrate, so that dust adhered in the exhaust pipeline (10) is removed.
2. The tile sintering device according to claim 1, wherein the cam (26) has a base circle (261) and a plurality of protrusions (262), the base circle (261) being mounted on an output shaft of the motor (27), the plurality of protrusions (262) being evenly distributed on an outer circumference of the base circle (261).
3. A tile sintering device according to claim 2, wherein the junction of the convex portion (262) and the base circle (261) has a concave arc portion (263).
4. A tile sintering apparatus according to claim 3, wherein the vibration plate (28) has a connection portion (281), a first bent portion (282), a first inclined portion (283), a second bent portion (284), and a second inclined portion (285), the connection portion (281) is installed on the exhaust duct (10), the first bent portion (282) is connected to a lower end of the connection portion (281), the first inclined portion (283) is connected to one end of the first bent portion (282), the second bent portion (284) is connected to an upper end of the first inclined portion (283), and the second inclined portion (285) is connected to one end of the second bent portion (284).
5. A tile sintering device according to claim 4, wherein the protruding portion (262) may abut against the first inclined portion (283).
6. A tile sintering apparatus as claimed in claim 4, wherein an angle B between the first inclined portion (283) and the connecting portion (281) is between 30 ° and 35 °.
7. The tile sintering apparatus as claimed in claim 4, wherein the first inclined portion (283) has a bent portion (2831) and a sloping plate portion (2832), the bent portion (2831) is connected to one end of the first bent portion (282), the sloping plate portion (2832) is connected to an upper end of the bent portion (2831), the second bent portion (284) is connected to an upper end of the sloping plate portion (2832), the protruding portion (262) may abut on the sloping plate portion (2832), and the second bent portion (284) may abut in the concave arc portion (263).
8. The tile sintering device according to claim 2, wherein the ash removal mechanism (20) further comprises an oscillation mechanism, the oscillation mechanism comprises a cylinder (22), a spring (23), a piston (24) and a push rod (25), the cylinder (22) is installed on the base plate (21), the cylinder (22) is located on one side of the cam (26), the piston (24) is slidably arranged in the cylinder (22), the spring (23) is located between the bottom wall of the cylinder (22) and the piston (24), the push rod (25) is connected to the front end of the piston (24), and the push rod (25) abuts against the cam (26).
9. The tile sintering device according to claim 8, characterized in that the front end of the push rod (25) is an arc-shaped face (251), the arc-shaped face (251) abutting against the cam (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911291175.1A CN111023817A (en) | 2019-12-16 | 2019-12-16 | Ceramic tile sintering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911291175.1A CN111023817A (en) | 2019-12-16 | 2019-12-16 | Ceramic tile sintering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111023817A true CN111023817A (en) | 2020-04-17 |
Family
ID=70209210
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911291175.1A Pending CN111023817A (en) | 2019-12-16 | 2019-12-16 | Ceramic tile sintering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111023817A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107218720A (en) * | 2017-06-02 | 2017-09-29 | 李姗姗 | A kind of energy saving and environment friendly coal-fired hot-water boiler |
| CN207262951U (en) * | 2017-09-30 | 2018-04-20 | 临沂市奥达建陶有限公司 | A kind of ceramic tile sintering equipment |
| CN109974019A (en) * | 2019-04-22 | 2019-07-05 | 亿利洁能科技（宿迁）有限公司 | Flyash recyclable device and its method for recycling flyash |
| CN209068522U (en) * | 2018-10-23 | 2019-07-05 | 青岛海湾新材料科技有限公司 | A kind of waste incinerator based on energy conservation and environmental protection technology |
| CN110186315A (en) * | 2019-06-28 | 2019-08-30 | 马鞍山蓝信环保科技有限公司 | A kind of regenerative combustion system being easy to deashing |
| CN110562474A (en) * | 2019-10-10 | 2019-12-13 | 付玉祥 | Small aircraft undercarriage equipment |
-
2019
- 2019-12-16 CN CN201911291175.1A patent/CN111023817A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107218720A (en) * | 2017-06-02 | 2017-09-29 | 李姗姗 | A kind of energy saving and environment friendly coal-fired hot-water boiler |
| CN207262951U (en) * | 2017-09-30 | 2018-04-20 | 临沂市奥达建陶有限公司 | A kind of ceramic tile sintering equipment |
| CN209068522U (en) * | 2018-10-23 | 2019-07-05 | 青岛海湾新材料科技有限公司 | A kind of waste incinerator based on energy conservation and environmental protection technology |
| CN109974019A (en) * | 2019-04-22 | 2019-07-05 | 亿利洁能科技（宿迁）有限公司 | Flyash recyclable device and its method for recycling flyash |
| CN110186315A (en) * | 2019-06-28 | 2019-08-30 | 马鞍山蓝信环保科技有限公司 | A kind of regenerative combustion system being easy to deashing |
| CN110562474A (en) * | 2019-10-10 | 2019-12-13 | 付玉祥 | Small aircraft undercarriage equipment |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200417 |
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| RJ01 | Rejection of invention patent application after publication |