CN111023766A - Non-woven fabric production, processing, drying and shaping machine - Google Patents
Non-woven fabric production, processing, drying and shaping machine Download PDFInfo
- Publication number
- CN111023766A CN111023766A CN201911393927.5A CN201911393927A CN111023766A CN 111023766 A CN111023766 A CN 111023766A CN 201911393927 A CN201911393927 A CN 201911393927A CN 111023766 A CN111023766 A CN 111023766A
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- case
- wall
- woven fabric
- smoothing
- drying
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- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 138
- 238000001035 drying Methods 0.000 title claims abstract description 61
- 238000012545 processing Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000007493 shaping process Methods 0.000 title claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 66
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 238000005096 rolling process Methods 0.000 claims description 66
- 238000009499 grossing Methods 0.000 claims description 65
- 230000005540 biological transmission Effects 0.000 claims description 59
- 239000006260 foam Substances 0.000 claims description 19
- 238000011282 treatment Methods 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 8
- 239000004753 textile Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
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- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000740 bleeding effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000007794 irritation Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
- F26B13/101—Supporting materials without tension, e.g. on or between foraminous belts
- F26B13/103—Supporting materials without tension, e.g. on or between foraminous belts with mechanical supporting means, e.g. belts, rollers, and fluid impingement arrangement having a displacing effect on the materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C3/00—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
- D06C3/06—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics by rotary disc, roller, or like apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
- F26B13/108—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials using one or more blowing devices, e.g. nozzle bar, the effective area of which is adjustable to the width of the material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Abstract
The invention discloses a non-woven fabric production, processing, drying and shaping machine, which relates to the technical field of textile processing and comprises a case, wherein the case is a square box body, a drying bin is arranged in the case, a feed inlet with a square structure is formed in the front side wall of the case, a discharge outlet communicated with the feed inlet is formed in the rear side wall of the case, side air suction holes are symmetrically formed in the front side wall and the rear side wall of the case, the side air suction holes are distributed in the front side wall and the rear side wall of the case at equal intervals, and each side air suction hole positioned in the front side wall and the rear side wall of the case is communicated with the drying bin in the case. According to the invention, the plurality of heating components which are distributed at equal intervals are arranged at the top end of the case, and the heating components are directly arranged at equal intervals from the feed inlet to the discharge outlet at the top end of the case; the non-woven fabrics is continuously baked in the drying bin of the machine case from the feeding port to the discharging port, and the drying speed of the non-woven fabrics in the machine case is improved.
Description
Technical Field
The invention relates to the technical field of non-woven fabric processing, in particular to a non-woven fabric production, processing, drying and shaping machine.
Background
Nonwoven fabrics, also known as nonwovens, are composed of oriented or random fibers. It is called a cloth because of its appearance and certain properties.
The non-woven fabric has the characteristics of moisture resistance, air permeability, flexibility, light weight, no combustion supporting, easy decomposition, no toxicity or irritation, rich color, low price, recycling and the like. For example, the polypropylene (pp material) granules are mostly adopted as raw materials and are produced by a continuous one-step method of high-temperature melting, spinning, laying a line and hot-pressing coiling.
In the prior art, a non-woven fabric drying device disclosed in patent No. CN201810799963.0 includes a base, a drying box and a winding roller; the base is fixedly connected with a drying box, and first guide rollers which are distributed in a vertically staggered manner are arranged in the drying box; a heating device is arranged below the first guide roller; the stoving case right side intercommunication has a cooling section of thick bamboo, and stoving roof portion is equipped with the cover of bleeding, and the cover of bleeding has the air exhauster through gas-supply pipe intercommunication, and the air exhauster passes through gas-supply pipe and annular chamber intercommunication. The invention pumps the volatilized water vapor into the annular cavity of the cooling cylinder through the air pumping mechanism consisting of the cooling cylinder with the annular cavity, the air pumping cover and the exhaust fan, so as to preserve heat of the cooling cylinder, ensure that the temperature reduction process is more linear, avoid the deformation of non-woven fabrics, improve the drying quality and realize the efficient utilization of energy.
The non-woven fabric drying treatment device disclosed by the patent still has some defects in the actual production and processing process, and the specific defects are as follows:
one, current, the non-woven fabrics need be deposited in the mass production manufacturing process, deposits for a long time and can make the non-woven fabrics surface crease appear, makes the non-woven fabrics surface not level and smooth enough, and the non-woven fabrics can make the non-woven fabrics surface design at the stoving in-process, because the non-woven fabrics surface has the crease, can make the non-woven fabrics surface after the design produce the crease line, influences the surface of non-woven fabrics pleasing to the eye.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a non-woven fabric production, processing, drying and shaping machine, which solves the technical problems that the surface of a non-woven fabric is provided with creases, the surface of the non-woven fabric is shaped in the drying process, the surface of the shaped non-woven fabric is provided with crease grains, and the attractiveness of the surface of the non-woven fabric is influenced.
The technical problem to be solved by the invention is realized by adopting the following technical scheme: a non-woven fabric production, processing, drying and treatment shaping machine comprises a machine case, wherein the machine case is a square box body, a drying bin is arranged in the machine case, a feed inlet with a square structure is formed in the front side wall of the machine case, a discharge outlet communicated with the feed inlet is formed in the rear side wall of the machine case, side air suction holes are symmetrically formed in the front side wall and the rear side wall of the machine case, a plurality of side air suction holes are formed in the front side wall and the rear side wall of the machine case at equal intervals, and each side air suction hole located in the front side wall and the rear side wall of the machine case is communicated with the drying;
the top end of the case is provided with a plurality of heating components which are distributed at equal intervals, and the heating components are directly and equidistantly arranged at the top end of the case from the feed inlet to the discharge outlet;
the heating assembly comprises heating cases and a power supply box, each heating case is installed at the top end of the case through screws, a square cavity communicated with the drying bin is formed in each heating case, a plurality of top air suction holes distributed at equal intervals are formed in the top end of each heating case, each top air suction hole is communicated with the square cavity in the heating case, a spiral disc-shaped heating pipe is installed in the square cavity of each heating case, each heating pipe is connected with the power supply box installed at the top end of each heating case through a wire, a fan motor is installed at the top end of each heating case, an output shaft is arranged at the bottom of each fan motor, the output shaft at the bottom of each fan motor extends into the square cavity of each heating case through a rolling bearing, a fan blade is installed at the top end of an output shaft of each fan motor extending into the square cavity, and a safety mesh enclosure is installed at the bottom end of each fan blade, the safety net cover is fixed on the inner wall of the square cavity of the heating case through screws;
a square plate-shaped supporting plate is arranged in the drying bin, a plurality of through air holes are formed in the top end of the supporting plate, the top surface of the supporting plate is a smooth plane, one end of the supporting plate is connected with the feeding hole through a screw, the other end of the supporting plate is connected with the discharging hole through a screw,
the transmission belt transmission device comprises a support plate, transmission belts, belt wheels, a shaft rod, a driven gear, a driving gear, a motor and a motor, wherein the left side and the right side of the support plate are symmetrically provided with circularly rotating transmission belts, the two transmission belts positioned on each side of the support plate are distributed up and down on each side of the support plate, the two belt wheels are distributed at the two ends of the inner ring of each transmission belt at equal intervals, the middle part of one belt wheel is provided with the shaft rod which extends into a transmission box through a rolling bearing, the top end of the shaft rod of the belt wheel extending into the transmission box is provided with the driven gear, the driven gear is meshed with the driving;
many cylindric roll rolls and parallel arrangement are installed on the top of backup pad and are smoothed out with fingers the smooth roller on backup pad top, the roll is arranged toward discharge gate direction equidistant from the feed inlet on the top of backup pad, the rear of roll is provided with many cylindric rollers of smoothing out with fingers, smooth out with fingers the smooth roller set up in the rear of roll, the roller of smoothing out with fingers is arranged toward discharge gate direction equidistant from the feed inlet on the top of backup pad, each roll the both ends of roll, and each smooth out with fingers the both ends of roll and all pass quick-witted case through the bearing and stretch out to the outside both sides of quick-witted case stretch out in the machine case both sides roll top and smooth out with the smooth roller top and all install the sprocket, each the sprocket all is connected through the teeth of a cogwheel and chain meshing, and one of them the sprocket is installed on the output.
As a preferred technical scheme of the invention, the rolling roller comprises rubber heads, springs, movable shaft sleeves, slide holes and rubber head support columns, wherein a plurality of spherical rubber heads are arranged on the outer wall of the rolling roller and are spirally distributed on the outer wall of the rolling roller, and the bottom of each rubber head is fixed on the outer wall of the rolling roller through a cylindrical rolling head support column;
lie in roll both ends the sliding hole that link up is seted up to stoving storehouse inner wall, and the centre of sliding hole has square massive movable axle sleeve through the embedding of sliding fit mode, the shaft hole that link up is seted up at the middle part of movable axle sleeve, and the axostylus axostyle at roll both ends passes the shaft hole of movable axle sleeve through antifriction bearing and stretches out to the outer wall of quick-witted case, imbeds in the sliding hole the spring is installed on movable axle sleeve top.
As a preferred technical scheme, the smoothing roller comprises smoothing rags, back-pushing rings, a foam sleeve and a transmission shaft rod, wherein the transmission shaft rod is a cylindrical shaft rod, the outer wall of the transmission shaft rod is provided with the cylindrical foam sleeve, the outer wall of the foam sleeve is wound with the spiral smoothing rag, the outer wall of the smoothing rag is wound with a plurality of spiral back-pushing rings, two adjacent back-pushing rings are distributed on the outer wall of the smoothing rag at equal intervals, each back-pushing ring is formed by spirally winding a plurality of yarns along the outer wall of the smoothing rag, and the cross section of each back-pushing ring is hemispherical;
the drying bin inner walls at the two ends of the transmission shaft rod are provided with through sliding holes, a square block-shaped movable shaft sleeve is embedded in the middle of each sliding hole in a sliding fit mode, a through shaft hole is formed in the middle of each movable shaft sleeve, the two ends of the transmission shaft rod penetrate through the shaft holes of the movable shaft sleeves through rolling bearings and extend out of the outer wall of the case, and springs are installed at the top ends of the movable shaft sleeves embedded in the sliding holes.
As a preferable technical scheme of the invention, the outer wall of the transmission belt positioned on one side of the supporting plate is provided with convex teeth which are distributed at equal intervals, and the tooth crest of each convex tooth is in an arc shape.
As a preferable technical scheme of the invention, the mesh surface of the safety net cover is provided with a plurality of honeycomb holes which are distributed at equal intervals.
Compared with the prior art, the invention at least comprises the following beneficial effects:
the invention comprises a case, wherein a plurality of heating components are arranged at the top end of the case at equal intervals, and the heating components are directly arranged at the top end of the case at equal intervals from a feed inlet to a discharge outlet; the non-woven fabrics are continuously baked in the process of being conveyed from the feed inlet to the discharge outlet in the drying bin of the machine case, the drying speed of the non-woven fabrics in the machine case is improved, the heating pipe is arranged in the square cavity of the heating case, the heating pipe generates a heat source, air is blown to the surface of the non-woven fabric below through the fan blade, the heat source is brought to the surface of the non-woven fabric downwards by wind power, so that the surface of the non-woven fabric is dried, the top air suction hole is arranged at the top end of each heating case, the heating pipe is arranged below the top air suction hole, the sucked air is hot air, the hot air is blown into the surface of the non-woven fabric to dry the surface of the non-woven fabric, the top air suction hole is communicated with the side air suction holes on the front side wall and the rear side wall of the case, the fan blades blow the non-woven fabric to enable airflow to circularly flow in the drying bin of the case, and water molecules on the surface of the non-woven fabric are prevented from being heated to form vaporization and being blocked in the drying bin of the case, so that the non-woven fabric is not dried thoroughly.
Secondly, the invention arranges a square plate-shaped supporting plate in the drying bin, the top end of the supporting plate is used for supporting the non-woven fabric being conveyed, circularly rotating transmission belts are symmetrically arranged at the left side and the right side of the supporting plate, the transmission belts are arranged at each side of the supporting plate and are distributed up and down, the two ends of the non-woven fabric are clamped by the vertically distributed transmission belts, the non-woven fabric is supported to horizontally move at the top end of the supporting plate, a plurality of rolling rollers which are distributed at equal intervals are arranged at the top end of the supporting plate, the outer wall of each rolling roller is provided with a rubber head which is distributed spirally, the outer wall of each rolling roller is contacted with the surface of the non-woven fabric which is moving horizontally, the folded non-woven fabric blocks on the surface of the non-woven fabric are rolled by the rotation of the spiral rubber heads on the surface of the non-woven fabric, the surface of the non-woven, the back of the rolling roller is provided with a smoothing roller, the outer wall of the smoothing roller is in contact with the top end of the horizontally moving non-woven fabric, the surface of the smoothing roller is provided with a foam sleeve, the foam sleeve has certain elasticity and softness, the smoothing roller is enabled to be in softer contact with the non-woven fabric surface, the outer wall of the foam sleeve is wound with a spiral smoothing rag, the smoothing roller is enabled to gently push the surface of the non-woven fabric through the spiral smoothing rag, the outer wall of the smoothing rag is wound with a plurality of spiral back pushing rings, the back pushing rings are formed by winding yarns along spiral lines, the yarns have moderate hardness and softness, and the folds on the surface of the non-woven fabric are repeatedly scraped and pushed by the palm of a human simulator through the spiral yarns, so that the folds on the surface of the non-woven fabric are gradually faded.
Third, the hot air is uniformly blown to the surface of the non-woven fabric through the fan blades at the top end of the supporting plate, the rolling roller and the smoothing roller are used for repeatedly pushing the top surface of the non-woven fabric, so that creases on the surface of the non-woven fabric are gradually reduced, the creases are removed in the drying process of the non-woven fabric, convex teeth which are distributed at equal intervals are arranged on the outer wall of the transmission belt on one side of the supporting plate, the tooth tops of the convex teeth are arc-shaped, one end of the non-woven fabric is clamped through the convex teeth on the outer wall of the transmission belt which is distributed up and down, the other end of the non-woven fabric is relatively loosened through clamping between the two transmission belts which are distributed up and down, the rolling roller and the smoothing roller are convenient to roll the surface of the rolled non-woven fabric, the end part of the non-woven fabric can perform adaptive micromotion at the middle.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of a non-woven fabric production, processing, drying and shaping machine according to the present invention;
FIG. 2 is a first cross-sectional view of a non-woven fabric production, processing, drying and shaping machine according to the present invention;
FIG. 3 is a second cross-sectional view of the drying and shaping machine for producing and processing non-woven fabric;
FIG. 4 is a schematic view of the structure of the rolling roller of the present invention installed in a drying chamber;
FIG. 5 is a schematic structural view of the smoothing roller installed in the drying chamber;
FIG. 6 is a schematic view of the non-woven fabric clamped by the belt with teeth according to the present invention;
FIG. 7 is a schematic cross-sectional view of a smoothing roll of the present invention;
in the figure: 1. side air suction holes, 2, a feed inlet, 3, a motor, 4, a chain wheel, 5, a chain, 501, a transmission case, 502, a driven gear, 503, a driving gear, 6, a case, 7, a heating component, 701, a heating case, 8, a top air suction hole, 9, a fan motor, 10, a power supply box, 11, a heating pipe, 12, fan blades, 13, a safety screen, 14, a rolling roller, 1401, a rubber head, 1402, a spring, 1403, a movable shaft sleeve, 1404, a sliding hole, 1405, a rubber head support column, 15, a drying bin, 16, a smoothing roller, 1601, a smoothing cleaning cloth, 1602, a back pushing ring, 1603, a foam sleeve, 1604, a transmission shaft, 17, a support plate, 18, a conveyor belt, 1801, a convex shaft rod, 19, a belt wheel, 20 and a discharge port.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
It will be understood that when an element is referred to as being "secured to" another element, it can be on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for illustrative purposes only and do not represent the only embodiments.
Referring to fig. 1-7, an overall structure schematic diagram of a non-woven fabric production, processing, drying and treatment shaping machine is shown, the non-woven fabric production, processing, drying and treatment shaping machine comprises a case 6, the case 6 is a square box body, a drying bin 15 is arranged inside the case 6, a feed port 2 with a square structure is arranged on the front side wall of the case 6, a discharge port 20 communicated with the feed port 2 is arranged on the rear side wall of the case 6, side air suction holes 1 are symmetrically arranged on the front side wall and the rear side wall of the case 6, the side air suction holes 1 are distributed at equal intervals on the front side wall and the rear side wall of the case 6, and each side air suction hole 1 positioned on the front side wall and the rear side wall of the case 6 is communicated with;
a plurality of heating components 7 which are distributed at equal intervals are installed at the top end of the case 6, and the heating components 7 are directly and equidistantly distributed at the top end of the case 6 from the feed port 2 to the discharge port 20;
the heating assembly 7 comprises heating cases 701 and a power supply box 10, each heating case 701 is installed at the top end of a case 6 through screws, a square cavity communicated with a drying bin 15 is formed inside each heating case 701, the square cavity is communicated with the drying bin 15, a plurality of top air suction holes 8 distributed at equal intervals are formed in the top end of each heating case 701, each top air suction hole 8 is communicated with the square cavity inside the heating case 701, a spiral disc-shaped heating pipe 11 is installed in the square cavity of the heating case 701, the heating pipe 11 is connected with the power supply box 10 installed at the top end of the heating case 701 through a lead, a fan motor 9 is installed at the top end of the heating case 701, an output shaft is arranged at the bottom of the fan motor 9, the output shaft at the bottom of the fan motor 9 extends into the square cavity of the heating case 701 through a rolling bearing, a fan blade 12 is installed at the top end of an output shaft of the fan motor 9 extending into the square cavity, the bottom end of the fan blade 12 is provided with a safety net cover 13, and the safety net cover 13 is fixed on the inner wall of the square cavity of the heating case 701 through screws; the mesh surface of the safety net cover 13 is provided with a plurality of honeycomb holes distributed at equal intervals, and hot air flow is blown into the surface of the non-woven fabric moving horizontally below through the honeycomb holes on the safety net cover 13.
A square plate-shaped supporting plate 17 is arranged inside the drying bin 15, a plurality of through air holes are formed in the top end of the supporting plate 17, the top surface of the supporting plate 17 is a smooth plane, the top surface of the supporting plate 17, the bottom end of the feeding hole 2 and the bottom end of the discharging hole 20 are close to the same horizontal plane, the non-woven fabric is supported by the supporting plate 17, so that the non-woven fabric can move more stably horizontally in the drying bin, the rolling roller 14 and the smoothing roller 16 can push and roll the surface of the non-woven fabric conveniently, the surface of the non-woven fabric is smooth, one end of the supporting plate 17 is connected to the feeding hole 2 through screws, the other end of the supporting plate 17 is connected to the discharging hole 20 through screws;
the left side and the right side of the supporting plate 17 are symmetrically provided with circularly rotating transmission belts 18, the number of the transmission belts 18 positioned on each side of the supporting plate 17 is two, the two transmission belts 18 are distributed up and down on each side of the supporting plate 17, the corners on the two sides of the non-woven fabric are clamped by the transmission belts 18, the non-woven fabric moves in the drying bin 15 of the cabinet 6, the two ends of the inner ring of each transmission belt 18 are provided with belt wheels 19 distributed at equal intervals, the middle part of one belt wheel 19 is provided with a shaft rod which extends into the transmission box 501 through a rolling bearing, the top end of the shaft rod of the belt wheel 19 extending into the transmission box 501 is provided with a driven gear 502, the driven gear 502 is positioned on the shaft rod of the two belt wheels 19 of the transmission belt 18 distributed up and down on each side of the supporting plate 17 and is respectively provided with a driven gear, the driving gear 503 is installed on the output shaft of the motor 3, and the motor 3 is installed on the outer side wall of the case 6;
a plurality of cylindrical rolling rolls 14 and a plurality of cylindrical smoothing rolls 16 are mounted at the top end of a supporting plate 17, the rolling rolls 14 are arranged on the top end of the supporting plate 17 at equal intervals from a feeding hole 2 to a discharging hole 20, the smoothing rolls 16 are arranged behind the rolling rolls 14, the smoothing rolls 16 are arranged on the top end of the supporting plate 17 at equal intervals from the feeding hole 2 to the discharging hole 20, two ends of each rolling roll 14 and two ends of each smoothing roll 16 penetrate through a case 6 through bearings and extend out of two sides of the outside of the case 6, chain wheels 5 are mounted at the top ends of the rolling rolls 14 extending out of two sides of the case 6, chain wheels are mounted at the top ends of the smoothing rolls 14 extending out of two sides of the case 6, each chain wheel 5 is meshed with a chain 4 through gear teeth, and one chain wheel 5 is mounted on an output shaft of a motor 3. The motor 3 drives the belt wheel 19 on the transmission belt 18, the smoothing roller 16 and the rolling roller 14 to rotate, in order to change the rotating speed between the smoothing roller 16 and the rolling roller 14, the rotating speed can be changed by increasing a chain wheel,
the rolling rollers 14 can synchronously rotate through the meshing transmission of the chain wheel 5 and the chain 4, the springs 1402 are mounted at the top ends of the movable shaft sleeves 403 embedded in the slide holes 1404, the movable shaft sleeves 403 are mounted at two ends of the rolling rollers 14, the movable shaft sleeves 1403 are embedded in the slide holes 1404 in a sliding fit mode, each rolling roller 14 can elastically float at the top end of the supporting plate 17, the rolling rollers 14 can be freely adjusted according to the thickness of the non-woven fabric, the springs 1402 are arranged above the movable shaft sleeves 1403, downward elastic force is applied to the rolling rollers 14 by the springs, the rolling rollers 14 are enabled to be in closer contact with the surface of the non-woven fabric, the driving effect on the surface of the non-woven fabric is improved, and the surface of the non-woven fabric is enabled to be smoother.
In the invention, a plurality of heating components 7 which are distributed at equal intervals are arranged at the top end of a case 6, and the heating components 7 are directly and equidistantly arranged at the top end of the case 6 from a feeding hole 2 to a discharging hole 20; the non-woven fabric is continuously baked in the process of being conveyed from a feeding hole 2 to a discharging hole 20 in a drying bin 15 of a case 6, the drying speed of the non-woven fabric in the case 6 is improved, a heating pipe 11 is installed in a square cavity of a heating case 701, the heating pipe 11 generates a heat source, air is blown to the surface of the non-woven fabric below through a fan blade 12, the heat source is brought downwards to the surface of the non-woven fabric by wind power, the surface of the non-woven fabric is dried, a top air suction hole 8 is arranged at the top end of each heating case 701, the heating pipe 11 is arranged below the top air suction hole 8, the sucked air is hot air, the hot air is blown into the surface of the non-woven fabric to dry the surface of the non-woven fabric, the top air suction holes 8 are communicated with side air suction holes 1 on the front side wall and the rear side wall of the case 6, air flows in the, clogging in the drying bin 15 of the case 6, which causes the non-woven fabrics to be dried incompletely.
Wherein, the invention is provided with a square plate-shaped support plate 17 inside the drying bin 15, the top end of the support plate 17 is used for supporting the non-woven fabric being conveyed, circularly rotating transmission belts 18 are symmetrically arranged at the left side and the right side of the support plate 17, the transmission belts 18 are positioned at each side of the support plate 17 and are distributed up and down, the two ends of the non-woven fabric are clamped by the vertically distributed transmission belts 18, the non-woven fabric is supported to horizontally move at the top end of the support plate 17, a plurality of rolling rolls 14 which are distributed at equal intervals are arranged at the top end of the support plate 17, the outer wall of each rolling roll 14 is provided with a rubber head 1401 which is distributed spirally, the outer wall of each rolling roll 14 is contacted with the surface of the non-woven fabric which is moving horizontally, the folded non-woven fabric blocks on the surface of the non-woven fabric are rolled by the rotation of the spiral rubber heads 1401 on the, the surface of the non-woven fabric is gradually rolled out in the horizontal moving process, a smoothing roller 16 is arranged behind the rolling roller 14, the outer wall of the smoothing roller 16 is contacted with the top end of the non-woven fabric which moves horizontally, a foam sleeve 1603 is arranged on the surface of the smoothing roller 16, the foam sleeve 1603 has certain elasticity and softness, the smoothing roller 16 is contacted with the non-woven fabric more flexibly, the spiral smoothing rag 1601 is wound on the outer wall of the foam sleeve 1603, the smoothing roller 16 pushes the surface of the non-woven fabric gently through the spiral smoothing rag 1601, a plurality of spiral back pushing rings 1602 are wound on the outer wall of the smoothing rag 1601, the back pushing rings 1602 are formed by winding yarns along a spiral line, the yarns have proper hardness and softness, the palm of the human hand simulated by the spiral yarns repeatedly scratches and pushes the creases on the surface of the non-woven fabric, so that the creases on the surface of the non-woven fabric are gradually faded.
Wherein, the invention uniformly blows hot air to the surface of the non-woven fabric through the fan blades 12 at the top end of the supporting plate 17, repeatedly pushes the top surface of the non-woven fabric by using the rolling roll 14 and the smoothing roll 16 to gradually fade the crease lines on the surface of the non-woven fabric, removes the crease lines in the drying process of the non-woven fabric, wherein, the outer wall of the transmission belt 18 at one side of the supporting plate 17 is provided with convex teeth 1801 which are distributed at equal intervals, the tooth top of each convex tooth 1801 is arc-shaped, the convex teeth 1801 on the outer wall of the vertically distributed transmission belts 18 clamp one end of the non-woven fabric, so that the other end of the non-woven fabric is relatively loose clamped between the vertically distributed transmission belts 18, the rolling roller 14 and the smoothing roller 16 are convenient to roll the surface of the rolled non-woven fabric, the tip of non-woven fabrics can carry out the adaptability at the intermediate position of conveyer belt and remove, makes to push away to roll the non-woven fabrics after the level and smooth and put on the top of backup pad and level.
The rolling roller 14 comprises a rubber head 1401, a spring 1402, a movable shaft sleeve 1403, a slide hole 1404 and a rubber head support column 1405, wherein a plurality of round spherical rubber heads 1401 are arranged on the outer wall of the rolling roller 14, the round spherical rubber heads 1401 are spirally distributed on the outer wall of the rolling roller 14, and the bottom of each rubber head 1401 is fixed on the outer wall of the rolling roller 14 through a cylindrical rolling head support column 1404;
the inner walls of the drying bins 15 at the two ends of the rolling roller 14 are provided with through slide holes 1404, the slide holes 1404 are square holes, the middle of the slide holes 1404 are embedded with square block-shaped movable shaft sleeves 1403 in a sliding fit mode, the middle of each movable shaft sleeve 403 is provided with a through shaft hole, shaft rods at the two ends of the rolling roller 14 penetrate through the shaft holes of the movable shaft sleeves 403 through rolling bearings and extend out of the outer wall of the case 6, and the top ends of the movable shaft sleeves 403 embedded in the slide holes 1404 are provided with springs 1402.
Wherein, the chain wheel 5 is meshed with the chain 4 for transmission, so that a plurality of rolling rolls 14 can synchronously rotate, the spring 1402 is arranged at the top end of the movable shaft sleeve 403 embedded in the slide hole 1404, the movable shaft sleeves 403 are arranged at two ends of the rolling rolls 14, the movable shaft sleeve 1403 is embedded in the slide hole 1404 in a sliding fit mode, so that each rolling roll 14 can elastically float at the top end of the supporting plate 17, the rolling rolls 14 can be freely adjusted according to the thickness of the non-woven fabric, the spring 1402 is arranged above the movable shaft sleeve 1403, downward elastic force is applied to the rolling rolls 14 by the spring, the rolling rolls 14 are in closer contact with the surface of the non-woven fabric, the spiral rubber head 1401 rotates on the surface of the non-woven fabric, the folded non-woven fabric blocks on the surface of the non-woven fabric are rolled, the non-woven fabric surface is pushed by the rolling rolls 14 distributed at equal intervals, so that the surface of the non-woven fabric is gradually rolled in the process, is beneficial to making the surface of the non-woven fabric smoother.
The smoothing roller 16 comprises a smoothing rag 1601, a back-pushing ring 1602, a foam sleeve 1603 and a transmission shaft 1604, the transmission shaft 1604 is a cylindrical shaft, the outer wall of the transmission shaft 1604 is provided with the cylindrical foam sleeve 1603, the outer wall of the foam sleeve 1603 is wound with the spiral smoothing rag 1601, the outer wall of the smoothing 1601 rag is wound with a plurality of spiral back-pushing rings 1602, two adjacent back-pushing rings 1602 are distributed on the outer wall of the smoothing rag 1601 at equal intervals, each back-pushing ring 1602 is formed by spirally winding a plurality of yarns along the outer wall of the smoothing 1601, and the cross section of the back-pushing ring 1602 is hemispherical;
the inner walls of the drying bins 15 at the two ends of the transmission shaft 1604 are provided with through slide holes 1404, the slide holes 1404 are square holes, the middle of the slide holes 1404 are embedded with a square block-shaped movable shaft sleeve 1403 in a sliding fit mode, the middle of the movable shaft sleeve 403 is provided with through shaft holes, the two ends of the transmission shaft 1604 penetrate through the shaft holes of the movable shaft sleeve 403 through rolling bearings and extend out to the outer wall of the case 6, and the top end of the movable shaft sleeve 403 embedded in the slide holes 1404 is provided with a spring 1402.
Wherein, the invention enables a plurality of smoothing rollers 16 to synchronously rotate by the meshing transmission of the chain wheel 5 and the chain 4, the top end of the movable sleeve 403 embedded in the slide hole 1404 is provided with the spring 1402, the two ends of the rolling roller 14 are provided with the movable sleeves 403, the movable sleeve 1403 is embedded in the slide hole 1404 in a sliding fit mode, each smoothing roller 16 can elastically float at the top end of the supporting plate 17, the smoothing roller 16 can be freely adjusted according to the thickness of the non-woven fabric, the spring 1402 is arranged above the movable sleeve 1403, the spring applies downward elasticity to the smoothing roller 16, the smoothing roller 16 is more closely contacted with the surface of the non-woven fabric, the surface of the smoothing roller 16 is provided with the foam sleeve 1603, the foam sleeve 1603 has certain elasticity and softness, the smoothing roller 16 is more flexibly contacted with the non-woven fabric surface, the outer wall of the foam sleeve 1603 is provided with the spiral smoothing rag, smooth out rag 1601 makes smooth out roller 16 and gently impel the non-woven fabrics surface through spiral helicine smooth out rag 1601 outer wall winding have a plurality of helicine back of the body rings 1602 that push out, back of the body rings 1602 is formed by the yarn along the spiral winding, and the yarn has moderate hardness and softness, rubs repeatedly and impels the crease on non-woven fabrics surface through spiral helicine yarn anthropomorphic dummy's palm, makes the crease on non-woven fabrics surface fade gradually, reduces the crease depth on non-woven fabrics surface, makes the non-woven fabrics surface flat fast.
The working principle is as follows: when the non-woven fabric production, processing, drying and shaping machine is used, firstly, the non-woven fabric is filled into a drying bin 15 from a feed inlet 2, two ends of the non-woven fabric are clamped by driving belts 18 which circularly rotate at the left side and the right side of a supporting plate 17, the non-woven fabric is supported to horizontally move at the top end of the supporting plate 17, then a heating pipe 11 generates a heat source, air is blown to the surface of the non-woven fabric downwards through a fan blade 12, the heat source is downwards brought to the surface of the non-woven fabric by wind power to dry the surface of the non-woven fabric, then, a rolling roller 14 rotates, a rubber head 1401 which is spirally distributed on the outer wall of the rolling roller 14 simulates the palm of a human to push the surface of the non-woven fabric, a folded non-woven fabric block is rolled, a flat roller 16 which is equidistantly arranged behind the rolling roller 14 is contacted with the top end of the horizontally moving non-woven fabric, and the non-woven fabric flat roller, the palm of the human hand simulated by the spiral back pushing ring 1602 twisting on the outer wall of the flat cleaning cloth 1601 repeatedly scratches and pushes away the creases on the surface of the non-woven fabric, so that the creases on the surface of the non-woven fabric are gradually thinned, and the shaping of the surface of the non-woven fabric can be achieved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides a non-woven fabrics production processing drying process integer machinery, includes quick-witted case, its characterized in that: the drying machine is characterized in that the machine case is a square box body, a drying bin is arranged in the machine case, a feed inlet with a square structure is formed in the front side wall of the machine case, a discharge outlet communicated with the feed inlet is formed in the rear side wall of the machine case, side air suction holes are symmetrically formed in the front side wall and the rear side wall of the machine case, a plurality of side air suction holes are formed in the front side wall and the rear side wall of the machine case, the side air suction holes are distributed at equal intervals in the front side wall and the rear side wall of the machine case, and each side;
the top end of the case is provided with a plurality of heating components which are distributed at equal intervals, and the heating components are arranged at the top end of the case at equal intervals along a straight line from the feed inlet to the discharge outlet;
the heating assembly comprises heating cases and a power supply box, each heating case is installed at the top end of the case through screws, a square cavity communicated with the drying bin is formed in each heating case, a plurality of top air suction holes distributed at equal intervals are formed in the top end of each heating case, each top air suction hole is communicated with the square cavity in the heating case, a spiral disc-shaped heating pipe is installed in the square cavity of each heating case, each heating pipe is connected with the power supply box installed at the top end of each heating case through a wire, a fan motor is installed at the top end of each heating case, an output shaft is arranged at the bottom of each fan motor, the output shaft at the bottom of each fan motor extends into the square cavity of each heating case through a rolling bearing, a fan blade is installed at the top end of an output shaft of each fan motor extending into the square cavity, and a safety mesh enclosure is installed at the bottom end of each fan blade, the safety net cover is fixed on the inner wall of the square cavity of the heating case through screws;
a square plate-shaped supporting plate is arranged in the drying bin, a plurality of through air holes are formed in the top end of the supporting plate, the top surface of the supporting plate is a smooth plane, one end of the supporting plate is connected with the feeding hole through a screw, the other end of the supporting plate is connected with the discharging hole through a screw,
the transmission belt transmission device comprises a support plate, transmission belts, belt wheels, a shaft rod, a driven gear, a driving gear, a motor and a motor, wherein the left side and the right side of the support plate are symmetrically provided with circularly rotating transmission belts, the two transmission belts positioned on each side of the support plate are distributed up and down on each side of the support plate, the two belt wheels are distributed at the two ends of the inner ring of each transmission belt at equal intervals, the middle part of one belt wheel is provided with the shaft rod which extends into a transmission box through a rolling bearing, the top end of the shaft rod of the belt wheel extending into the transmission box is provided with the driven gear, the driven gear is meshed with the driving;
many cylindric roll rolls and parallel arrangement are installed on the top of backup pad and are smoothed out with fingers the smooth roller on the backup pad top, and the roll is arranged towards discharge gate direction equidistant from the feed inlet on the top of backup pad, smooth out with fingers the roller set up in the rear of roll, smooth out with fingers the roller and arrange towards discharge gate direction equidistant from the feed inlet on the top of backup pad, each the both ends of roll, and each smooth out with fingers the both ends of roll and all pass quick-witted case through the bearing and stretch out to the outside both sides of quick-witted case, stretch out in quick-witted case both sides roll top and smooth out with fingers the roller top and all install sprocket, each the sprocket all is connected with the chain meshing through the teeth of a cogwheel, and one of them the sprocket is installed on the output shaft of motor.
2. The non-woven fabric production, processing, drying and treatment shaping machine according to claim 1, characterized in that: the rolling roller comprises rubber heads, springs, movable shaft sleeves, sliding holes and rubber head supporting columns, a plurality of spherical rubber heads are arranged on the outer wall of the rolling roller and are spirally distributed on the outer wall of the rolling roller, and the bottom of each rubber head is fixed on the outer wall of the rolling roller through a cylindrical rolling head supporting column;
lie in roll both ends the sliding hole that link up is seted up to stoving storehouse inner wall, and the centre of sliding hole has square massive movable axle sleeve through the embedding of sliding fit mode, the shaft hole that link up is seted up at the middle part of movable axle sleeve, and the axostylus axostyle at roll both ends passes the shaft hole of movable axle sleeve through antifriction bearing and stretches out to the outer wall of quick-witted case, imbeds in the sliding hole the spring is installed on movable axle sleeve top.
3. The non-woven fabric production, processing, drying and treatment shaping machine according to claim 1, characterized in that: the smoothing roll comprises a smoothing rag, back-smoothing rings, foam sleeves and a transmission shaft lever, wherein the transmission shaft lever is a cylindrical shaft lever, the outer wall of the transmission shaft lever is provided with the cylindrical foam sleeve, the outer wall of the foam sleeve is wound with a spiral smoothing rag, the outer wall of the smoothing rag is wound with a plurality of spiral back-smoothing rings, two adjacent back-smoothing rings are distributed on the outer wall of the smoothing rag at equal intervals, each back-smoothing ring is formed by spirally winding a plurality of yarns along the outer wall of the smoothing rag, and the cross section of each back-smoothing ring is hemispherical;
the drying bin inner walls at the two ends of the transmission shaft rod are provided with through sliding holes, a square block-shaped movable shaft sleeve is embedded in the middle of each sliding hole in a sliding fit mode, a through shaft hole is formed in the middle of each movable shaft sleeve, the two ends of the transmission shaft rod penetrate through the shaft holes of the movable shaft sleeves through rolling bearings and extend out of the outer wall of the case, and springs are installed at the top ends of the movable shaft sleeves embedded in the sliding holes.
4. The non-woven fabric production, processing, drying and treatment shaping machine according to claim 1, characterized in that: the outer wall of the transmission belt positioned on one side of the supporting plate is provided with convex teeth distributed at equal intervals, and the tooth top of each convex tooth is arc-shaped.
5. The non-woven fabric production, processing, drying and treatment shaping machine according to claim 1, characterized in that: the net surface of the safety net cover is provided with a plurality of honeycomb holes which are distributed at equal intervals.
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| CN201911393927.5A CN111023766B (en) | 2019-12-30 | 2019-12-30 | Non-woven fabric production, processing, drying and shaping machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911393927.5A CN111023766B (en) | 2019-12-30 | 2019-12-30 | Non-woven fabric production, processing, drying and shaping machine |
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| CN111023766A true CN111023766A (en) | 2020-04-17 |
| CN111023766B CN111023766B (en) | 2021-04-06 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111829316A (en) * | 2020-08-03 | 2020-10-27 | 宣城红妆美人床上用品有限公司 | Drying device for textile production |
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| CN106757938A (en) * | 2016-12-30 | 2017-05-31 | 安徽海天电器有限公司 | One kind self-regulation cloth expanding smoothing wrinkle equipment |
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| DE20315984U1 (en) * | 2003-10-17 | 2003-12-11 | A. Monforts Textilmaschinen Gmbh & Co. Kg | Textile web heat treatment and stretching enclosed chamber has inlet and outlet slits for fabric and vertically sliding side access hatches |
| CN202865602U (en) * | 2012-11-06 | 2013-04-10 | 山东特利达毛绒制品有限公司 | Dryer using industrial steam exhaust steam to dry |
| CN106757938A (en) * | 2016-12-30 | 2017-05-31 | 安徽海天电器有限公司 | One kind self-regulation cloth expanding smoothing wrinkle equipment |
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| CN208443152U (en) * | 2018-06-22 | 2019-01-29 | 海盐鸳鸯丝绸印染有限公司 | A kind of anti-fold fast-drying device of dyeing cloth |
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| CN111829316A (en) * | 2020-08-03 | 2020-10-27 | 宣城红妆美人床上用品有限公司 | Drying device for textile production |
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| CN111023766B (en) | 2021-04-06 |
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Effective date of registration: 20210317 Address after: 311100 Yunhe Street Bolu South Street, Yuhang District, Hangzhou City, Zhejiang Province Applicant after: Hangzhou Sijin non woven fabric Co.,Ltd. Address before: 317000 Shuanggang Road, Baishuiyang Town, Linhai City, Taizhou City, Zhejiang Province Applicant before: Ni Xinhe |
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