CN111020323A - Rolling method of ultrahigh-strength aluminum alloy plate - Google Patents

Rolling method of ultrahigh-strength aluminum alloy plate Download PDF

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Publication number
CN111020323A
CN111020323A CN201911410821.1A CN201911410821A CN111020323A CN 111020323 A CN111020323 A CN 111020323A CN 201911410821 A CN201911410821 A CN 201911410821A CN 111020323 A CN111020323 A CN 111020323A
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Prior art keywords
aluminum alloy
rolling
casting
percent
alloy casting
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CN201911410821.1A
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Chinese (zh)
Inventor
蒋继明
蒋会阳
蒋丰产
陈智斌
林建华
谢芳
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Hunan Hengjia New Material Technology Co ltd
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Hunan Hengjia New Material Technology Co ltd
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Priority to CN201911410821.1A priority Critical patent/CN111020323A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/12Alloys based on aluminium with copper as the next major constituent
    • C22C21/18Alloys based on aluminium with copper as the next major constituent with zinc
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B3/00Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1036Alloys containing non-metals starting from a melt
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1036Alloys containing non-metals starting from a melt
    • C22C1/1047Alloys containing non-metals starting from a melt by mixing and casting liquid metal matrix composites
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/12Alloys based on aluminium with copper as the next major constituent
    • C22C21/14Alloys based on aluminium with copper as the next major constituent with silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/12Alloys based on aluminium with copper as the next major constituent
    • C22C21/16Alloys based on aluminium with copper as the next major constituent with magnesium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/002Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working by rapid cooling or quenching; cooling agents used therefor
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • C22F1/057Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B3/00Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
    • B21B2003/001Aluminium or its alloys

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Composite Materials (AREA)
  • Metal Rolling (AREA)

Abstract

The invention discloses a rolling method of an ultrahigh-strength aluminum alloy plate, which comprises the following steps: smelting, casting, homogenizing, hot rolling, solid solution treatment, cold rolling and complete artificial aging treatment of metal raw materials, wherein the metal raw materials comprise the following components in percentage by weight: zn: 0.8-1.0% Cu: 3.0 to 4.5 percent; mg: 0.4-0.6%; TiC: 0.3 to 0.5 percent; SiO: 0.4-0.6%; MnO: 0.4-0.6%; ZrO: 0.1-0.3%, ErO: 0.1-0.4 percent of Al, and the balance of Al, the novel aluminum alloy material product provided by the invention has the advantages of good matching of strength, plasticity and toughness, light weight, corrosion resistance, high specific strength, easiness in processing and forming and the like, is mainly suitable for manufacturing rail transit car bodies, can greatly improve the additional value of aluminum materials, and improves the economic benefit of aluminum processing enterprises; the method can accelerate the circulation of the aluminum scrap, improve the quality of the scrap, facilitate the resource saving and the recycling, and construct an environment-friendly society; the vehicle manufacturing cost is reduced.

Description

Rolling method of ultrahigh-strength aluminum alloy plate
Technical Field
The invention relates to the technical field of traffic tracks, in particular to a rolling method of an ultrahigh-strength aluminum alloy plate.
Background
The aluminum alloy has the characteristics of small density, high specific strength and specific stiffness, good elasticity, good impact resistance, corrosion resistance, wear resistance, easy surface coloring, good processing formability, high recycling reproducibility and the like, and is widely applied to the fields of aviation, aerospace, automobiles, mechanical manufacturing, ships, buildings, decoration and the like.
At present, the low-grade aluminum alloy material market of the high-performance aluminum alloy material for manufacturing the rail transit car body is saturated in the domestic market condition, and the middle-grade and high-grade aluminum alloy materials, particularly the high-grade aluminum alloy materials subjected to deep processing, have larger gaps. Therefore, the invention provides a preparation method of the ultrahigh-strength aluminum alloy plate to improve the economic benefit of aluminum processing enterprises, accelerate the waste aluminum circulation, improve the waste material quality, facilitate the resource saving and the recycling and reduce the vehicle manufacturing cost based on the idea of providing a material product with high quality and low price for the rail transit construction industry in China.
Disclosure of Invention
The invention aims to provide a rolling method of an ultrahigh-strength aluminum alloy plate to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a rolling method of an ultrahigh-strength aluminum alloy plate comprises the following steps:
step one, smelting: putting the metal raw material into a smelting furnace for smelting, controlling the temperature of the smelting furnace to be 1050-;
step two, casting: standing the solution obtained in the step one for 30-60min, then casting in time, and continuously adding Al-Ti-B wires in the casting process to obtain an aluminum alloy casting;
step three, fire equalizing: carrying out homogenizing annealing on the aluminum alloy casting prepared in the step two at the temperature of 280-300 ℃ for 2-3 h;
step four, hot rolling: before rolling, heating the aluminum alloy ingot blank to 470-520 ℃ for 8-10h, and then rolling the aluminum alloy casting at the rolling speed of 15-20m/min and the cogging deformation rate of 10-25%;
step five, solution treatment: heating the aluminum alloy casting to the melting point of the eutectic, preserving heat for 2-36h, and rapidly quenching the aluminum alloy casting into water at the temperature of 60-100 ℃ to rapidly cool the aluminum alloy casting;
step six, cold rolling: cold rolling the road alloy casting subjected to solution treatment, wherein the pass deformation rate is 20-45%;
step seven, complete artificial aging treatment: heating the aluminum alloy casting subjected to the solution treatment to 170-200 ℃, preserving heat, and after 5-24h, discharging and air cooling to room temperature.
Preferably, the first step is carried out at the temperature of 700-750 ℃.
Preferably, the metal raw material comprises the following components in percentage by weight: zn: 0.8-1.0% Cu: 3.0 to 4.5 percent; mg: 0.4-0.6%; TiC: 0.3 to 0.5 percent; SiO: 0.4-0.6%; MnO: 0.4-0.6%; ZrO: 0.1-0.3%, ErO: 0.1-0.4% and the balance of Al.
Preferably, the cold rolling speed in the sixth step is 20-50 m/min.
Compared with the prior art, the invention has the beneficial effects that:
(1) the rolling method of the ultrahigh-strength aluminum alloy plate provided by the invention can homogenize chemical components, tissues and performances of an ingot, improve the surface treatment quality of the material, and simultaneously, through atomic diffusion and migration, the tissues and performances are more homogenized and stabilized, the internal stress is eliminated, and the shaping of the material is greatly improved.
(1) According to the rolling method of the ultrahigh-strength aluminum alloy plate, the prepared aluminum alloy plate has the advantages of light weight, corrosion resistance, high specific strength, easiness in processing and forming, moderate cost and the like, and the product is mainly suitable for manufacturing rail transit car bodies. Compared with steel, the weight of the train can be reduced by 3-4.5 tons per carriage, the weight of the train is reduced by 10%, the fuel can be saved by 8%, and the effects of energy conservation and consumption reduction are obvious; the product is easy to machine and form, convenient to maintain and excellent in corrosion resistance, the service life of the train body can be effectively prolonged, and the recovery value of the scrapped aluminum alloy body is about 4.8 times that of the steel body.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
A rolling method of an ultrahigh-strength aluminum alloy plate comprises the following steps:
step one, smelting: putting a metal raw material into a smelting furnace for smelting, controlling the temperature of the smelting furnace to be 1050 ℃, controlling the temperature of the metal raw material not to exceed 650 ℃ in the smelting process, and then sequentially stirring, slagging off and refining, wherein the slagging off temperature is 700 ℃;
step two, casting: standing the solution obtained in the step one for 45min, then casting in time, and continuously adding Al-Ti-B wires in the casting process to obtain an aluminum alloy casting;
step three, fire equalizing: homogenizing and annealing the aluminum alloy casting prepared in the step two at the temperature of 280 ℃ for 3 hours;
step four, hot rolling: before rolling, heating the aluminum alloy ingot blank to 500 ℃ for 9h, and then rolling the aluminum alloy casting at the rolling speed of 15m/min and the cogging deformation rate of 15%;
step five, solution treatment: heating the aluminum alloy casting to the melting point of the eutectic, preserving heat for 2 hours, and rapidly quenching the aluminum alloy casting into water at 60 ℃ to enable the aluminum alloy casting to be quenched;
step six, cold rolling: cold rolling the road alloy casting subjected to solution treatment, wherein the pass deformation rate is 25%, and the cold rolling speed is 25 m/min;
step seven, complete artificial aging treatment: heating the aluminum alloy casting subjected to the solution treatment to 200 ℃, preserving heat, discharging from the furnace and air-cooling to room temperature after 14 hours.
In this embodiment, the metal raw material comprises the following components in parts by weight: zn: 1.0 percent; cu: 3.5 percent; mg: 0.6 percent; TiC: 0.3 percent; SiO: 0.5 percent; MnO: 0.6 percent; ZrO: 0.1%, ErO: 0.3 percent and the balance of Al.
Example two
The second embodiment is different from the first embodiment in that:
step one, smelting: putting a metal raw material into a smelting furnace for smelting, controlling the temperature of the smelting furnace to be 1200 ℃, controlling the temperature of the metal raw material not to exceed 750 ℃ in the smelting process, and then sequentially stirring, slagging off and refining, wherein the slagging off temperature is 720 ℃;
step two, casting: standing the solution obtained in the step one for 30min, then casting in time, and continuously adding Al-Ti-B wires in the casting process to obtain an aluminum alloy casting;
step three, fire equalizing: homogenizing and annealing the aluminum alloy casting prepared in the step two at the temperature of 300 ℃ for 2 hours;
step four, hot rolling: before rolling, heating the aluminum alloy ingot blank to 470 ℃ for 8h, and then rolling the aluminum alloy casting at the rolling speed of 20m/min and the cogging deformation rate of 10 percent;
step five, solution treatment: heating the aluminum alloy casting to the melting point of the eutectic, preserving heat for 10 hours, and rapidly quenching the aluminum alloy casting into water at 80 ℃ to rapidly cool the aluminum alloy casting;
step six, cold rolling: cold rolling the road alloy casting subjected to solution treatment, wherein the pass deformation rate is 20%, and the cold rolling speed is 20 m/min;
step seven, complete artificial aging treatment: heating the aluminum alloy casting subjected to the solution treatment to 170 ℃, preserving heat, discharging from the furnace and air-cooling to room temperature after 15 hours.
In this embodiment, the metal raw material comprises the following components in parts by weight: zn: 0.9 percent; cu: 3.0 percent; mg: 0.4 percent; TiC: 0.5 percent; SiO: 0.4 percent; MnO: 0.5 percent; ZrO: 0.1%, ErO: 0.2% and the balance of Al.
The other steps are the same as those of the first embodiment.
EXAMPLE III
The third embodiment is different from the first embodiment in that:
step one, smelting: putting a metal raw material into a smelting furnace for smelting, controlling the temperature of the smelting furnace to be 1110 ℃, controlling the temperature of the metal raw material not to exceed 700 ℃ in the smelting process, and then stirring, slagging off and refining in sequence, wherein the slagging off temperature is 750 ℃;
step two, casting: standing the solution obtained in the step one for 50min, then casting in time, and continuously adding Al-Ti-B wires in the casting process to obtain an aluminum alloy casting;
step three, fire equalizing: homogenizing and annealing the aluminum alloy casting prepared in the second step at 290 ℃ for 2.5 h;
step four, hot rolling: before rolling, heating the aluminum alloy ingot blank to 510 ℃ for 10h, and then rolling the aluminum alloy casting at the rolling speed of 16m/min and the cogging deformation rate of 20%;
step five, solution treatment: heating the aluminum alloy casting to the melting point of the eutectic, preserving heat for 10 hours, and rapidly quenching the aluminum alloy casting into water at 70 ℃ to enable the aluminum alloy casting to be quenched;
step six, cold rolling: cold rolling the road alloy casting subjected to solution treatment, wherein the pass deformation rate is 30%, and the cold rolling speed is 30 m/min;
step seven, complete artificial aging treatment: heating the aluminum alloy casting subjected to the solution treatment to 180 ℃, preserving heat, discharging from the furnace and air-cooling to room temperature after 24 hours.
In this embodiment, the metal raw material comprises the following components in parts by weight: zn: 0.8 percent; cu: 4.0 percent; mg: 0.5 percent; TiC: 0.4 percent; SiO: 0.6 percent; MnO: 0.4 percent; ZrO: 0.1%, ErO: 0.1% and the balance of Al.
The rest is the same as the first embodiment.
Example four
The fourth embodiment is different from the first embodiment in that:
step one, smelting: putting a metal raw material into a smelting furnace for smelting, controlling the temperature of the smelting furnace to be 1110 ℃, controlling the temperature of the metal raw material not to exceed 800 ℃ in the smelting process, and then stirring, slagging off and refining in sequence, wherein the slagging off temperature is 740 ℃;
step two, casting: standing the solution obtained in the step one for 60min, then casting in time, and continuously adding Al-Ti-B wires in the casting process to obtain an aluminum alloy casting;
step three, fire equalizing: homogenizing and annealing the aluminum alloy casting prepared in the step two at the temperature of 300 ℃ for 3 hours;
step four, hot rolling: before rolling, heating the aluminum alloy ingot blank to 520 ℃ for 9 hours, and then rolling the aluminum alloy casting at the rolling speed of 20m/min and the cogging deformation rate of 25%;
step five, solution treatment: heating the aluminum alloy casting to the melting point of the eutectic, preserving heat for 36 hours, and rapidly quenching the aluminum alloy casting into water at 100 ℃ to rapidly cool the aluminum alloy casting;
step six, cold rolling: cold rolling the road alloy casting subjected to solution treatment, wherein the pass deformation rate is 45%, and the cold rolling speed is 50 m/min;
step seven, complete artificial aging treatment: heating the aluminum alloy casting subjected to the solution treatment to 175 ℃, preserving the heat, discharging the aluminum alloy casting from the furnace after 5 hours, and cooling the aluminum alloy casting to room temperature in air.
In this embodiment, the metal raw material comprises the following components in parts by weight: zn: 0.9 percent; cu: 5.0 percent; mg: 0.6 percent; TiC: 0.5 percent; SiO: 0.4 percent; MnO: 0.4 percent; ZrO: 0.3%, ErO: 0.4% and the balance of Al.
The rest is the same as the first embodiment.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims (4)

1. A rolling method of an ultrahigh-strength aluminum alloy plate is characterized by comprising the following steps: the method comprises the following steps:
step one, smelting: putting the metal raw material into a smelting furnace for smelting, controlling the temperature of the smelting furnace to be 1050-;
step two, casting: standing the solution obtained in the step one for 30-60min, then casting in time, and continuously adding Al-Ti-B wires in the casting process to obtain an aluminum alloy casting;
step three, fire equalizing: carrying out homogenizing annealing on the aluminum alloy casting prepared in the step two at the temperature of 280-300 ℃ for 2-3 h;
step four, hot rolling: before rolling, heating the aluminum alloy ingot blank to 470-520 ℃ for 8-10h, and then rolling the aluminum alloy casting at the rolling speed of 15-20m/min and the cogging deformation rate of 10-25%;
step five, solution treatment: heating the aluminum alloy casting to the melting point of the eutectic, preserving heat for 2-36h, and rapidly quenching the aluminum alloy casting into water at the temperature of 60-100 ℃ to rapidly cool the aluminum alloy casting;
step six, cold rolling: cold rolling the road alloy casting subjected to solution treatment, wherein the pass deformation rate is 20-45%;
step seven, complete artificial aging treatment: heating the aluminum alloy casting subjected to the solution treatment to 170-200 ℃, preserving heat, and after 5-24h, discharging and air cooling to room temperature.
2. The rolling method of the ultra-high strength aluminum alloy plate as set forth in claim 1, wherein: in the first step, the slag removing operation is carried out when the temperature is 700-750 ℃.
3. The rolling method of the ultra-high strength aluminum alloy plate as set forth in claim 1, wherein: the metal raw materials comprise the following components in percentage by weight: zn: 0.8-1.0% Cu: 3.0 to 4.5 percent; mg: 0.4-0.6%; TiC: 0.3 to 0.5 percent; SiO: 0.4-0.6%; MnO: 0.4-0.6%; ZrO: 0.1-0.3%, ErO: 0.1-0.4% and the balance of Al.
4. The rolling method of the ultra-high strength aluminum alloy plate as set forth in claim 1, wherein: and in the sixth step, the cold rolling speed is 20-50 m/min.
CN201911410821.1A 2019-12-31 2019-12-31 Rolling method of ultrahigh-strength aluminum alloy plate Pending CN111020323A (en)

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Cited By (1)

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CN113373354A (en) * 2021-03-26 2021-09-10 沈阳工业大学 Ultrahigh-strength Al-Zn-Mg-Cu-Sc-Zr alloy plate and preparation process thereof

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Publication number Priority date Publication date Assignee Title
CN113373354A (en) * 2021-03-26 2021-09-10 沈阳工业大学 Ultrahigh-strength Al-Zn-Mg-Cu-Sc-Zr alloy plate and preparation process thereof
CN113373354B (en) * 2021-03-26 2022-05-17 沈阳工业大学 Ultrahigh-strength Al-Zn-Mg-Cu-Sc-Zr alloy plate and preparation process thereof

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Application publication date: 20200417