CN111018323A - Mixing and softening forming device for producing glass beads and production process thereof - Google Patents
Mixing and softening forming device for producing glass beads and production process thereof Download PDFInfo
- Publication number
- CN111018323A CN111018323A CN201911401409.3A CN201911401409A CN111018323A CN 111018323 A CN111018323 A CN 111018323A CN 201911401409 A CN201911401409 A CN 201911401409A CN 111018323 A CN111018323 A CN 111018323A
- Authority
- CN
- China
- Prior art keywords
- mixing
- hopper
- heating furnace
- auger
- softening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000002156 mixing Methods 0.000 title claims abstract description 95
- 239000011521 glass Substances 0.000 title claims abstract description 94
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 239000011324 bead Substances 0.000 title claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims abstract description 93
- 238000003756 stirring Methods 0.000 claims abstract description 49
- 239000000843 powder Substances 0.000 claims abstract description 42
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 40
- 238000000465 moulding Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000013329 compounding Methods 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims description 64
- 239000002245 particle Substances 0.000 claims description 50
- 238000012856 packing Methods 0.000 claims description 44
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 26
- 239000006063 cullet Substances 0.000 claims description 16
- 239000006229 carbon black Substances 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 5
- 238000002955 isolation Methods 0.000 claims description 5
- 238000009413 insulation Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 239000004005 microsphere Substances 0.000 claims 1
- 238000007493 shaping process Methods 0.000 abstract description 3
- 238000003672 processing method Methods 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000000109 continuous material Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
- C03B19/10—Forming beads
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B40/00—Preventing adhesion between glass and glass or between glass and the means used to shape it, hold it or support it
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Glass Melting And Manufacturing (AREA)
Abstract
The invention provides a material mixing and softening forming device for producing glass beads and a production process thereof, wherein the material mixing and feeding can be realized in real time through the arrangement of a material mixing unit, the previous steps of mixing materials and feeding into a furnace are replaced, the time and labor are saved, the continuous feeding can be realized, and the material mixing and production efficiency is improved; utilize the auger stirring to carry in the heating furnace, can realize the stirring while heating, constantly carry forward in the heating furnace simultaneously, cooperation compounding unit realizes reinforced on one side, the ejection of compact on the other side, guarantee that the heating furnace lasts stable the operation of heat softening shaping, further improve production efficiency, and constantly upset stirring, can fully realize the contact of isolating agent and glass powder, avoid the adhesion of glass powder when being heated and softened, realize the automated production of whole heat softening molding process simultaneously.
Description
Technical Field
The invention relates to the technical field of glass bead production, in particular to a mixing device for glass bead production and a mixing method thereof.
Background
The glass beads are a multipurpose product and are widely applied to the production fields of traffic, machining, chemical engineering and the like, for example, the glass beads are used for producing road marking lines or marking plate coatings, and the coatings containing the glass beads can enable a light source of a car lamp to be reflected back in parallel, enable a driver to see the advancing direction clearly and improve the safety of driving at night. In the field of mechanical processing, the glass beads can be used for cleaning and polishing metal objects, can be used as shot blasting or grinding materials, and have the advantages of good chemical stability, long service time, accelerated cleaning, maintenance of the processing precision and the smoothness of the original objects and the like. In the field of chemical production, the glass beads can be used as additives and reinforcing agents for plastics, rubber, paint and various bonding adhesives. Therefore, the glass beads are important materials for producing the products or processing methods, and the technical performance of the glass beads has direct influence on the products and the processing methods and is the key for improving the quality of the products and the processing methods.
At present, when physical isolation is performed by using a separant such as activated carbon, the separant and glass powder are generally mixed, and then the mixture is directly put into a heating furnace to be softened and molded, and then the mixture is taken out from the furnace, namely, cold washing is performed. The operation is complicated when the separating agent is mixed in the early stage, time and labor are wasted, the flow speed cannot be effectively controlled, and the amount of the mixture fed into the heating furnace cannot be controlled, so that the temperature rise and softening of the glass particles can be influenced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a mixing and softening forming device for producing glass beads and a production process thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a production compounding and softening forming device for glass bead, includes interconnect and cooperation work's compounding unit and softening forming unit. The mixing unit comprises a cullet hopper, an isolating agent hopper and a mixing hopper, the mixing hopper is positioned below the cullet hopper, and the isolating agent hopper is positioned above the left side of the mixing hopper; the outlet of the cullet hopper is communicated with a vertical discharge pipe, and the discharge pipe extends into the mixing hopper; the outlet of the separant hopper is communicated with a horizontal first conveying device; the output end of the first conveying device is communicated with the mixing hopper, the outlet of the mixing hopper is communicated with a horizontal second conveying device, and the second conveying device is communicated with the softening and forming unit. The softening and forming unit comprises a heating furnace, and the heating furnace is communicated with the second conveying device.
Preferably, a third motor is arranged at an inlet of the isolating agent hopper, the third motor is erected on the isolating agent hopper through a support frame, an output end of the third motor is connected with a stirring device, and the stirring device is vertically downward and is positioned in the isolating agent hopper.
Preferably, the first conveying device comprises a first motor, a first auger and a first pipeline, the first motor is fixedly connected with the first auger, and the first auger is arranged in the first pipeline in a penetrating manner; the second conveying device comprises a second motor, a second packing auger and a second pipeline, the second motor is fixedly connected with the second packing auger, and the second packing auger is arranged in the second pipeline in a penetrating manner.
Preferably, a third packing auger is arranged in the heating furnace, and the third packing auger is fixedly connected with the second packing auger.
Preferably, first auger extends to in the mixing hopper and direction of delivery directional mixing hopper, the second auger extends to in the heating furnace and direction of delivery directional heating furnace, the direction of delivery of third auger with the direction of delivery of second auger is the same.
Preferably, the auger blade of the third auger is provided with a stirring blade plate perpendicular to the auger blade, and the stirring blade plate is integrally connected with the auger blade of the third auger; the stirring lamina is long straight plate-like, stirring lamina one end with the axis of rotation welded connection of third flood dragon, the other end perpendicular to of stirring lamina the heating furnace inner wall and with the contact of heating furnace inner wall for guarantee to shovel the mixture of heating furnace bottom.
Preferably, the butt joint of the third packing auger and the second packing auger is connected with a heat insulation baffle.
Preferably, a butterfly valve is arranged in the tapping pipe.
A production process of a mixing and softening forming device for producing glass beads comprises the following steps:
s1: continuously feeding the crushed glass powder particles into the glass crushing hopper;
s2: putting separants such as activated carbon, carbon black and the like into the separant hopper, and stirring and mixing the separants, wherein the adding ratio of the activated carbon to the carbon black is 100: 1;
s3: and the glass powder particles enter the mixing hopper from the crushed glass hopper, the release agent is conveyed to the mixing hopper through the first conveying device, and the input ratio of the glass powder particles to the release agent is 100: (7-10);
s4: the second conveying device is used for stirring and mixing the mixture of the glass powder particles and the separant conveyed in the mixing hopper and pushing the mixture into the heating furnace;
s5: the heating furnace keeps the high temperature of 900-;
s6: after softening and forming are added, the mixture is conveyed out of the heating furnace along with the third packing auger, and the treatment process of the next stage is continued.
Preferably, the mixing unit continuously conveys the mixture of the glass particles and the isolating agent into the heating furnace, the heating furnace keeps constant temperature, heats the mixture, and continuously conveys the mixture of the glass beads which are softened and molded to the heating furnace, and the third auger and the second auger are matched to realize feeding and discharging at the same time.
Compared with the prior art, the invention has the beneficial effects that: the material mixing and feeding are realized in real time through the material mixing unit, the original process of mixing materials and feeding into a furnace is replaced, time and labor are saved, continuous feeding can be realized, and the material mixing and production efficiency is improved; utilize the auger stirring to carry in the heating furnace, can realize the stirring while heating, constantly carry forward in the heating furnace simultaneously, cooperation compounding unit realizes reinforced on one side, the ejection of compact on the other side, guarantee that the heating furnace lasts stable the operation of heat softening shaping, further improve production efficiency, and constantly upset stirring, can fully realize the contact of isolating agent and glass powder, avoid the adhesion of glass powder when being heated and softened, realize the automated production of whole heat softening molding process simultaneously.
Drawings
FIG. 1 is a schematic view of the overall structure of a mixing and softening molding device for producing glass beads according to the present invention.
FIG. 2 is a flow chart of the production process of the mixing and softening forming device for producing glass beads.
Detailed Description
In order to further understand the objects, structures, features and functions of the present invention, the following embodiments are described in detail.
Referring to fig. 1 and fig. 2, fig. 1 is a schematic view of an overall structure of a mixing and softening molding device for producing glass beads according to the present invention, and fig. 2 is a flow chart of a production process of the mixing and softening molding device for producing glass beads according to the present invention.
As shown in fig. 1, a mixing, softening and molding apparatus for producing glass beads according to an embodiment of the present invention includes a mixing unit 1 and a softening and molding unit 2, which are connected to each other and work cooperatively. The mixing unit 1 comprises a cullet hopper 11, a separant hopper 12 and a mixing hopper 13, wherein the mixing hopper 13 is positioned below the cullet hopper 11, and the separant hopper 12 is positioned above the mixing hopper 13; an outlet of the cullet hopper 11 is communicated with a vertical discharge pipe 111, and the discharge pipe 111 extends into the mixing hopper 13; a horizontal first conveying device 14 is communicated with an outlet of the separant hopper 12; the output end of the first conveying device 14 is communicated with the mixing hopper 13, the outlet of the mixing hopper 13 is communicated with a horizontal second conveying device 15, and the second conveying device 15 is communicated with the softening and molding unit 2. The softening and forming unit 2 comprises a heating furnace 21, and the heating furnace 21 is communicated with the second conveying device 15. The first conveyor 14 and the second conveyor 15 are supported by the stepped table 3.
In one embodiment, the cullet hopper 11 is used for containing glass particles that have been processed in a previous stage, and the glass particles can be continuously conveyed into the cullet hopper 11 by a conveyor belt or the like, wherein the conveying direction of the glass particles is shown as X in fig. 1; the release agent hopper 12 is used for containing release agents such as activated carbon, and the release agents fall into the first pipeline 143 from the release agent hopper 12 and are continuously stirred and conveyed into the mixing hopper 13 through the first conveying device 14; the mixing hopper 13 is used for containing the glass powder particles and the release agent conveyed by the cullet hopper 11, and flows into the second pipeline 153 through the outlet, is stirred and conveyed by the second conveying device 15, and is finally conveyed into the heating furnace 21.
Preferably, a third motor 121 is arranged at an inlet of the separant hopper 12, the third motor 121 is erected on the separant hopper 12 through a support frame 122, an output end of the third motor 121 is connected with a stirring device 123, and the stirring device 123 is vertically downward and located in the separant hopper 12. The third motor 121 and the stirring device 123 are arranged to stir and mix the release agent in the release agent hopper 12. In a normal condition, the isolating agent is a mixture of activated carbon and carbon black, that is, in a production process, the activated carbon and the carbon black are poured into the isolating agent hopper 12 according to a ratio of 100:1, then the third motor 121 is started to drive the stirring device 123 to rotate in the isolating agent hopper 12, so that the activated carbon and the carbon black are fully and uniformly mixed, and the isolating function of the isolating agent can be fully realized.
Preferably, the first conveying device 14 includes a first motor 141, a first auger 142 and a first pipeline 143, the first motor 141 is fixedly connected with the first auger 142, the first auger 142 is inserted into the first pipeline 143, and an outlet of the isolating agent hopper 12 is welded on a side wall of the first pipeline 143 and is communicated with the first pipeline 143; the second conveying device 15 comprises a second motor 151, a second packing auger 152 and a second pipeline 153, the second motor 151 is fixedly connected with the second packing auger 152, the second packing auger 152 is arranged in the second pipeline 153 in a penetrating way, and an outlet of the mixing hopper 13 is welded on the side wall of the second pipeline 153 and communicated with the second pipeline 153. The first conveying device 14 is used for continuously overturning and stirring the separant in the separant hopper 12 and conveying the separant into the mixing hopper 13, the separant flows into the first pipeline 143 from an outlet of the separant hopper 12, the first auger 142 is driven to rotate by the first motor 141, and the flowing separant is rotationally pushed to advance until the separant is pushed into the mixing hopper 13; the second conveying device 15 is used for continuously turning and stirring the glass powder particles and the isolating agent in the mixing hopper 13 and conveying the mixture into the heating furnace 21, the mixture of the isolating agent and the glass powder particles flows into the second pipeline 153 through the outlet of the mixing hopper 13, the second motor 151 drives the second packing auger 152 to rotate, and the flowing mixture is rotationally pushed forward until the mixture is pushed into the heating furnace 21. By continuously feeding pretreated glass particles into the cullet hopper 11 and matching the first conveying device 14 and the second conveying device 15, the glass particles and the separant can be continuously mixed and conveyed into the heating furnace 21, and continuous feeding is realized.
Preferably, a third packing auger 22 is arranged in the heating furnace 21, and the third packing auger 22 is fixedly connected with the second packing auger 152. The third auger 22 is arranged for turning and stirring the mixture of the glass powder particles and the separant after the mixture enters the heating furnace 21 while heating and softening the mixture, preventing the glass powder particles from being adhered after softening the glass powder particles, and simultaneously pushing the mixture forwards, so that the mixture is softened and formed in the heating furnace 21 and pushed forwards until the glass powder particles finish heating, softening and forming work, glass beads are formed and then output from the heating furnace 21, and continuous cycle work of the whole heating furnace 21 is realized. Namely, the mixture is continuously conveyed into the heating furnace 21 through the second conveying device 15 on the left side of the heating furnace 21, the heating furnace 21 heats and softens the mixture while stirring and prevents adhesion, and the mixture is continuously pushed forwards simultaneously until softening and forming work is completed to push out the heating furnace 21, so that feeding and discharging are realized, the working efficiency is greatly improved, and the structure is simple and convenient to operate. In addition, the third packing auger 22 is fixedly connected with the second packing auger 152, so that the heating furnace 21 is prevented from being additionally provided with a power unit, the whole equipment structure is simpler, the equipment cost is saved, the energy cost is saved, the second motor 151 is directly utilized to simultaneously drive the second packing auger 152 and the third packing auger 22 to rotate, and the time and the labor are saved.
Preferably, the first auger 142 extends into the mixing hopper 13 and the conveying direction is directed to the mixing hopper 13, so that the first conveying device 14 can smoothly convey the release agent into the mixing hopper 13; the second auger 152 extends into the heating furnace 21, and the conveying direction points to the heating furnace 21, so that the second conveying device 15 can smoothly convey the mixture into the heating furnace 21; the conveying direction of the third packing auger 22 is the same as that of the second packing auger 152, so that the third packing auger 22 can continuously push the mixture forward in the heating process of the mixture until the mixture is softened and molded and then exits the heating furnace 21, and the whole device forms an automatic assembly line integrating material mixing, material feeding, heating, softening, molding and material discharging.
Preferably, the auger blade 221 of the third auger 22 is provided with a stirring vane 222 perpendicular to the auger blade 221, and the stirring vane 222 is integrally connected with the auger blade 221 of the third auger 22; the stirring vane 222 is in a long straight plate shape, one end of the stirring vane 222 is welded with the rotating shaft of the third flood dragon 22, and the other end of the stirring vane 222 is perpendicular to the inner wall of the heating furnace 21 and contacts with the inner wall of the heating furnace 21, so as to ensure that the mixture at the bottom of the heating furnace 21 is scooped up. The arrangement of the stirring blade plate 222 can shovel the mixture at the bottom of the heating furnace 21 when the third packing auger 22 rotates, and the mixture rotates along with the third packing auger 22, so that the mixture can be prevented from being accumulated in the heating furnace 21, can be fully stirred uniformly and heated uniformly, and further achieves the effect of preventing adhesion after the glass powder is heated and softened.
Preferably, the joint of the third packing auger 22 and the second packing auger 152 is connected with a heat insulation baffle 23. Because the temperature in the heating furnace 21 is about 1000 ℃, the temperature of the third packing auger 22 positioned in the heating furnace 21 is close to the temperature in the furnace, and the arrangement of the heat insulation baffle 23 can avoid the temperature of the third packing auger 22 from being excessively transferred to the second packing auger 152, thereby preventing the glass powder particles in the second transmission device from being heated and softened in advance and preventing the temperature in the heating furnace 21 from being excessively overflowed.
Preferably, a butterfly valve 112 is arranged in the tapping pipe 111. The butterfly valve 112 is arranged to control the flow rate of the glass particles in the cullet hopper 11, and is matched with the first conveying device 14 to realize the proportion of the glass particles and the isolating agent in the mixture; meanwhile, when the operation of the device is stopped, the butterfly valve 112 is closed in time to control the glass crushing hopper 11 to stop conveying the glass particles into the mixture hopper.
As shown in fig. 2, a production process of a mixing and softening molding device for producing glass beads comprises the following steps:
s1: continuously feeding the crushed glass powder particles into the crushed glass hopper 11; generally, a conveyor such as a conveyor belt is used to continuously feed the glass powder particles into the cullet hopper 11.
S2: putting a separant such as activated carbon and carbon black into the separant hopper 12, and stirring and mixing the separant and the activated carbon with the carbon black in a ratio of 100: 1; the separant is mixed in advance, so that the separant and the glass powder particles can be mixed conveniently, and the glass powder particles are prevented from being contacted with only one separant of carbon black or activated carbon; because the adsorption capacity of carbon black and active carbon is different, and the particle size is different, active carbon and carbon black mutually support, can realize better physical isolation effect.
S3: the glass powder particles enter the mixing hopper 13 from the cullet hopper 11, the release agent is conveyed to the mixing hopper 13 through the first conveying device 14, and the input ratio of the glass powder particles to the release agent is 100: (7-10);
s4: the second conveying device 15 stirs and mixes the mixture of the glass powder particles and the release agent conveyed in the mixing hopper 13 and pushes the mixture into the heating furnace 21;
s5: the heating furnace 21 keeps the high temperature of 900-1000 ℃ to heat and stir the mixture, and the glass powder particles are softened into a circle, wherein the mixture is scooped up from the bottom of the heating furnace 21 by using the stirring blade plate 222 and is turned over to the top of the heating furnace 21 along with the third packing auger 22, and the mixture is further lifted up, mixed and stirred, so that the separant and the glass powder particles are mixed more uniformly, and the softened glass powder particles are prevented from being adhered; in this process, third auger 22 can stir the upset and impel the mixture in the heating process continuously, enables the mixture and mixes more evenly, can further raise the upset with the mixture that is located the below through stirring vane 222, makes the mixture mix more evenly, makes the separant intensive mixing between the glass powder, softens into the circle in-process at the glass powder, prevents that the glass powder of softening from adhering to each other.
S6: after softening and forming, the mixture is conveyed out of the heating furnace 21 along with the third packing auger 22, and the treatment process of the next stage is continued.
According to the production process, the uniform material mixing in the material mixing stage can be ensured at first, the continuous material mixing can be realized, and the mixture after the mixing is continuously pushed into the heating furnace 21, so that the continuous material feeding is realized. In addition, in the process of heating the mixture in the heating furnace 21, the mixture is heated and overturned, and is continuously pushed forward without being mixed and contacted with the newly added mixture, so that the mixture in the heating furnace 21 can be continuously updated, different mixtures are continuously heated, softened and molded, and finally pushed out of the heating furnace 21 to enter the next process, and continuous automatic production of the heating furnace 21 is realized.
Preferably, the mixing unit 1 continuously conveys the mixture of the glass powder particles and the isolating agent into the heating furnace 21, the heating furnace 21 keeps constant temperature, heats the mixture, and continuously conveys the mixture of the glass beads which are softened and molded by heating to the heating furnace 21, and the automatic production of feeding and discharging is realized through the cooperation of the third packing auger 22 and the second packing auger 152.
According to the mixing and softening forming device for producing glass beads and the production process thereof, disclosed by the invention, through the arrangement of the mixing unit, the instant mixing and feeding can be realized, the original processes of mixing materials and feeding into a furnace are replaced, the time and the labor are saved, the continuous feeding can be realized, and the mixing and production efficiency is improved; utilize the auger stirring to carry in the heating furnace, can realize the stirring while heating, constantly carry forward in the heating furnace simultaneously, cooperation compounding unit realizes reinforced on one side, the ejection of compact on the other side, guarantee that the heating furnace lasts stable the operation of heat softening shaping, further improve production efficiency, and constantly upset stirring, can fully realize the contact of isolating agent and glass powder, avoid the adhesion of glass powder when being heated and softened, realize the automated production of whole heat softening molding process simultaneously.
The present invention has been described in relation to the above embodiments, which are only exemplary of the implementation of the present invention. It should be noted that the disclosed embodiments do not limit the scope of the invention. Rather, it is intended that all such modifications and variations be included within the spirit and scope of this invention.
Claims (10)
1. The utility model provides a production compounding and softening forming device for glass bead which characterized in that: comprises a material mixing unit and a softening and forming unit which are connected with each other and work cooperatively;
the mixing unit comprises a cullet hopper, an isolating agent hopper and a mixing hopper, the mixing hopper is positioned below the cullet hopper, and the isolating agent hopper is positioned above the left side of the mixing hopper; the outlet of the cullet hopper is communicated with a vertical discharge pipe, and the discharge pipe extends into the mixing hopper; the outlet of the separant hopper is communicated with a horizontal first conveying device; the output end of the first conveying device is communicated with the mixing hopper, the outlet of the mixing hopper is communicated with a horizontal second conveying device, and the second conveying device is communicated with the softening and forming unit;
the softening and forming unit comprises a heating furnace, and the heating furnace is communicated with the second conveying device.
2. A mixing, softening and molding apparatus for producing glass particles according to claim 1, wherein: the isolation agent hopper inlet is provided with a third motor, the third motor is erected on the isolation agent hopper through a support frame, the output end of the third motor is connected with a stirring device, and the stirring device is vertically downward and is positioned in the isolation agent hopper.
3. A mixing, softening and molding apparatus for producing glass particles according to claim 1, wherein: the first conveying device comprises a first motor, a first auger and a first pipeline, the first motor is fixedly connected with the first auger, and the first auger penetrates through the first pipeline; the second conveying device comprises a second motor, a second packing auger and a second pipeline, the second motor is fixedly connected with the second packing auger, and the second packing auger is arranged in the second pipeline in a penetrating manner.
4. A mixing, softening and molding apparatus for producing glass particles according to claim 3, wherein: and a third packing auger is arranged in the heating furnace and is fixedly connected with the second packing auger.
5. A mixing, softening and molding apparatus for producing glass particles according to claim 3, wherein: first auger extends to in the mixing hopper and direction of delivery directional the mixing hopper, the second auger extends to in the heating furnace and direction of delivery directional the heating furnace, the direction of delivery of third auger with the direction of delivery of second auger is the same.
6. A mixing, softening and molding apparatus for producing glass particles according to claim 3, wherein: the auger blade of the third auger is provided with a stirring blade plate vertical to the auger blade, and the stirring blade plate is integrally connected with the auger blade of the third auger; the stirring lamina is long straight plate-like, stirring lamina one end with the axis of rotation welded connection of third flood dragon, the other end perpendicular to of stirring lamina the heating furnace inner wall and with the contact of heating furnace inner wall for guarantee to shovel the mixture of heating furnace bottom.
7. A mixing, softening and molding apparatus for producing glass particles according to claim 3, wherein: and a heat insulation baffle is connected at the joint of the third packing auger and the second packing auger.
8. A mixing, softening and molding apparatus for producing glass particles according to claim 1, wherein: and a butterfly valve is arranged in the discharge pipe.
9. A process for producing a mixing and softening molding apparatus for glass particles according to any one of claims 1 to 5, characterized in that: the method comprises the following steps:
s1: continuously feeding the crushed glass powder particles into the glass crushing hopper;
s2: putting separants such as activated carbon, carbon black and the like into the separant hopper, and stirring and mixing the separants, wherein the adding ratio of the activated carbon to the carbon black is 100: 1;
s3: and the glass powder particles enter the mixing hopper from the crushed glass hopper, the release agent is conveyed to the mixing hopper through the first conveying device, and the input ratio of the glass powder particles to the release agent is 100: (7-10);
s4: the second conveying device is used for stirring and mixing the mixture of the glass powder particles and the separant conveyed in the mixing hopper and pushing the mixture into the heating furnace;
s5: the mixture is heated and stirred in the heating furnace at the high temperature of 900 ℃ and 1000 ℃ to soften the glass powder particles into a circle, wherein the mixture is shoveled from the bottom of the heating furnace by using the stirring blade plate and is turned to the top of the heating furnace along with the third auger, and the mixture is further lifted, mixed and stirred, so that the separant and the glass powder particles are mixed more uniformly, and the softened glass powder particles are prevented from being adhered;
s6: after softening and forming are added, the mixture is conveyed out of the heating furnace along with the third packing auger, and the treatment process of the next stage is continued.
10. The production process of a mixing and softening molding apparatus for producing glass microspheres as claimed in claim 9, wherein: the mixing unit continuously conveys the mixture of the glass powder particles and the isolating agent into the heating furnace, the heating furnace keeps constant temperature and heats the mixture, and simultaneously continuously conveys the glass bead mixture after heating, softening and forming to the heating furnace, and the third packing auger and the second packing auger are matched to realize feeding and discharging at the same time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911401409.3A CN111018323A (en) | 2019-12-30 | 2019-12-30 | Mixing and softening forming device for producing glass beads and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911401409.3A CN111018323A (en) | 2019-12-30 | 2019-12-30 | Mixing and softening forming device for producing glass beads and production process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111018323A true CN111018323A (en) | 2020-04-17 |
Family
ID=70196509
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911401409.3A Pending CN111018323A (en) | 2019-12-30 | 2019-12-30 | Mixing and softening forming device for producing glass beads and production process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111018323A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114986784A (en) * | 2022-06-08 | 2022-09-02 | 昆山卡尔达精密电子科技有限公司 | Plastic particle blending modification injection molding device and process |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204930244U (en) * | 2015-09-14 | 2016-01-06 | 山东东阿生力源阿胶生物工程有限公司 | A kind of mixing device for processing donkey-hide gelatin pressed candy |
| CN205295133U (en) * | 2015-12-04 | 2016-06-08 | 成都中节能反光材料有限公司 | Can realize that glass bead raw materials lasts material feeding unit who carries |
| CN106365444A (en) * | 2016-08-31 | 2017-02-01 | 王素环 | Glass bead production process and equipment |
| CN108117247A (en) * | 2018-01-17 | 2018-06-05 | 安徽环泰新材料科技有限公司 | A kind of glass microballoon heating furnace mixed feeding structure |
| CN108191219A (en) * | 2018-01-17 | 2018-06-22 | 安徽环泰新材料科技有限公司 | A kind of miniaturization glass microballoon heating furnace |
| CN108213025A (en) * | 2016-12-21 | 2018-06-29 | 余姚市伍申电器厂 | Clinker dehydrating and curing device |
| CN209476186U (en) * | 2019-01-17 | 2019-10-11 | 天津伊比沙玻璃珠有限公司 | A kind of mixing device in glass microballoon production |
| CN211620356U (en) * | 2019-12-30 | 2020-10-02 | 兴化市红阳玻璃制品有限公司 | Mixing and softening forming device for producing glass beads |
-
2019
- 2019-12-30 CN CN201911401409.3A patent/CN111018323A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204930244U (en) * | 2015-09-14 | 2016-01-06 | 山东东阿生力源阿胶生物工程有限公司 | A kind of mixing device for processing donkey-hide gelatin pressed candy |
| CN205295133U (en) * | 2015-12-04 | 2016-06-08 | 成都中节能反光材料有限公司 | Can realize that glass bead raw materials lasts material feeding unit who carries |
| CN106365444A (en) * | 2016-08-31 | 2017-02-01 | 王素环 | Glass bead production process and equipment |
| CN108213025A (en) * | 2016-12-21 | 2018-06-29 | 余姚市伍申电器厂 | Clinker dehydrating and curing device |
| CN108117247A (en) * | 2018-01-17 | 2018-06-05 | 安徽环泰新材料科技有限公司 | A kind of glass microballoon heating furnace mixed feeding structure |
| CN108191219A (en) * | 2018-01-17 | 2018-06-22 | 安徽环泰新材料科技有限公司 | A kind of miniaturization glass microballoon heating furnace |
| CN209476186U (en) * | 2019-01-17 | 2019-10-11 | 天津伊比沙玻璃珠有限公司 | A kind of mixing device in glass microballoon production |
| CN211620356U (en) * | 2019-12-30 | 2020-10-02 | 兴化市红阳玻璃制品有限公司 | Mixing and softening forming device for producing glass beads |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114986784A (en) * | 2022-06-08 | 2022-09-02 | 昆山卡尔达精密电子科技有限公司 | Plastic particle blending modification injection molding device and process |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108867249B (en) | Multifunctional continuous asphalt mixture production equipment and production method thereof | |
| CN203778478U (en) | Soil crushing and remediation integrated machine | |
| CN105108924A (en) | Plastic mixed-processing equipment | |
| CN211620356U (en) | Mixing and softening forming device for producing glass beads | |
| CN111018323A (en) | Mixing and softening forming device for producing glass beads and production process thereof | |
| CN101108509A (en) | Foam maker for manufacturing foaming brick | |
| CN112518994A (en) | Concrete production stirring system and control method thereof | |
| CN105171946A (en) | Material mixing and stirring mechanism of automatic feeding system of plastic mixing device | |
| CN212045328U (en) | Automatic change processingequipment | |
| CN105647210B (en) | Environment-friendly efficient batching device and process for modified asphalt waterproof coiled material | |
| CN204564057U (en) | A kind of granulating system mixer | |
| CN213947087U (en) | Feeding mechanism for heating and melting plastic | |
| CN204211495U (en) | A kind of chemical industry process former of bentonite sodium metallization processes | |
| CN210336504U (en) | Resin dosing unit | |
| CN215202741U (en) | High-power bubble mixing light soil foaming machine capable of increasing foam quantity | |
| CN211333914U (en) | Building concrete gravel mixing arrangement | |
| CN207206825U (en) | A kind of hydrogenated petroleum resin mixed melting device | |
| CN208812341U (en) | Feeding mechanism in plastic film manufacturing and processing equipment | |
| CN209254546U (en) | A kind of release agent safety production system | |
| CN207058903U (en) | A kind of gap filler mixer with intermittent take-off mechanism | |
| CN207344903U (en) | A kind of production equipment of plasthetics | |
| CN111975990A (en) | Raw materials mixes and concrete equipment that lasts stirring | |
| CN211307150U (en) | Feeding device of heater | |
| CN218872083U (en) | Raw materials mixes feeding device in advance for dry powder mortar production | |
| CN208406900U (en) | Batch mixer for fertilizer production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |