CN111017954A - Preparation method of open type macroporous Beta molecular sieve - Google Patents

Preparation method of open type macroporous Beta molecular sieve Download PDF

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CN111017954A
CN111017954A CN201911397182.XA CN201911397182A CN111017954A CN 111017954 A CN111017954 A CN 111017954A CN 201911397182 A CN201911397182 A CN 201911397182A CN 111017954 A CN111017954 A CN 111017954A
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crystallization
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王龙
陈文勇
苗植平
彭立
石倩翡
周泳冰
冯春晓
郭淄龙
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Shandong Qilu Huaxin High-Tech Co ltd
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    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/02Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
    • C01B39/46Other types characterised by their X-ray diffraction pattern and their defined composition
    • C01B39/48Other types characterised by their X-ray diffraction pattern and their defined composition using at least one organic template directing agent
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    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/14Pore volume
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    • C01P2006/16Pore diameter

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Abstract

The invention relates to a preparation method of an open type macroporous Beta molecular sieve, belonging to the field of molecular sieve catalyst preparation; the method comprises the following steps: a) uniformly mixing deionized water, an aluminum source, an alkali source, a template agent, a filling agent, a silicon source and seed crystals, and then transferring the mixture to a crystallization kettle for crystallization; b) the crystallization conditions are as follows: crystallizing at 140-180 ℃ for 6-72 hours; the heating rate is not lower than 2 ℃/min and not higher than 10 ℃/min; c) when the pressure in the kettle rises to 0.2-0.4 MPa, the pressure is released and the amine and the water vapor are recovered; maintaining the pressure in the kettle at 0.2-0.4 MPa in the crystallization process; d) after crystallization is finished, the product slurry is rapidly cooled; and separating, washing, drying and roasting the crystallized product to obtain the open type macroporous Beta molecular sieve. The molecular sieve has excellent hydrothermal stability and higher crystallinity. Compared with the macroporous or hierarchical porous Beta molecular sieve prepared by the post-treatment method, the method has the characteristics of simple process, high utilization rate of raw materials and high product yield.

Description

Preparation method of open type macroporous Beta molecular sieve
Technical Field
The invention relates to a preparation method of an open type macroporous Beta molecular sieve, belonging to the field of preparation of molecular sieve catalysts.
Background
The Beta molecular sieve has a twelve-membered ring three-dimensional channel structure. Due to the high hydrothermal stability, good shape selection and acidity, the Beta molecular sieve shows excellent catalytic performance in reactions such as hydroisomerization, hydrocracking, preparation of isopropylbenzene from benzene and propylene, alkylation of aromatic hydrocarbon, toluene disproportionation and the like (CN 106430230A). In addition to acidic factors, diffusion limitations are a major cause of molecular sieve catalyst deactivation during molecular sieve catalysis. In order to solve the diffusion problem, researchers try to miniaturize and nanosize the molecular sieve and reduce the particle size of the molecular sieve as much as possible. However, solid-liquid separation of molecular sieves in the nanometer or submicron range is difficult. Meanwhile, the small size of the molecular sieve crystal grains leads to the reduction of the hydrothermal stability of the molecular sieve crystal grains, and the service life of the molecular sieve is seriously influenced. On the other hand, researchers have begun to address the preparation of hierarchical pore molecular sieves. The surface and the interior of the molecular sieve crystal grains are added with mesopores and macropores, so that the diffusion performance and the hydrothermal stability can be ensured.
The patent (CN 110078089A) discloses a preparation method of a hierarchical pore Beta molecular sieve, which mainly comprises the steps of carrying out alkali treatment on the Beta molecular sieve, and then supplementing an aluminum source and a template agent in a desilication solution for crystallization to obtain the hierarchical pore Beta molecular sieve. The patent (CN 109534358A) discloses a hollow hierarchical pore Beta molecular sieve and a preparation method thereof, and the preparation of the hollow hierarchical pore Beta molecular sieve is realized by adding a double-end quaternary ammonium salt surfactant N2-p-N2 and ethanol. The patent (CN108455629A) discloses a method for synthesizing a hierarchical pore Beta molecular sieve in a one-step guiding manner, wherein quaternary ammonium salts with three branched chain structures and rigid benzene rings are used as template agents, and tetraethoxysilane is used as a silicon source to synthesize the hierarchical pore Beta molecular sieve in a one-step guiding manner. The method is beneficial to the later treatment or the auxiliary preparation of the hierarchical porous Beta molecular sieve by a special template agent, but the preparation method of the open type macroporous Beta molecular sieve is not seen.
Disclosure of Invention
According to the defects of the prior art, the technical problems to be solved by the invention are as follows: the preparation method of the open type macroporous Beta molecular sieve is provided, and the pore expansion of the surface and the interior of a crystal grain is realized by using a filling agent, so that the one-step synthesis of the open type macroporous Beta molecular sieve is realized.
The technical scheme adopted by the invention for solving the technical problems is as follows: the preparation method of the open macroporous Beta molecular sieve comprises the following steps:
a) uniformly mixing deionized water, an aluminum source, an alkali source, a template agent, a filling agent, a silicon source and seed crystals, and then transferring the mixture to a crystallization kettle for crystallization; the crystallization kettle is provided with a backpressure valve with adjustable pressure and has the function of directly communicating cooling water.
b) The crystallization conditions are as follows: crystallizing at 140-180 ℃ for 6-72 hours; the heating rate is not lower than 2 ℃/min and not higher than 10 ℃/min;
in the preferred scheme, the crystallization conditions are as follows: crystallizing at 150-170 deg.C for 12-48 hr. The heating rate is not lower than 2 ℃/min and not higher than 10 ℃/min.
c) When the pressure in the kettle rises to 0.2-0.4 MPa, the pressure is released and the amine and the water vapor are recovered; maintaining the pressure in the kettle at 0.2-0.4 MPa in the crystallization process; when overpressure occurs, the pressure is maintained by adopting a pressure relief and amine recovery mode and a water vapor mode; in the preferable scheme, the pressure in the kettle is maintained at 0.25-0.35 Mpa;
d) after crystallization is finished, the product slurry is rapidly cooled; and separating, washing, drying and roasting the crystallized product to obtain the open type macroporous Beta molecular sieve.
The amount ratio of the deionized water, the aluminum source, the alkali source, the template agent, the filling agent, the silicon source and the seed crystal in the step a) is as follows: SiO 22:Al2O3:Na2O:R:X:H2O=1:0.01~0.1:0.05~0.3:0.1~0.3:0.001~0.1:1~30。
The added mass of the seed crystal in the step a) accounts for 3-10%, preferably 5-10% of the mass of the silicon dioxide in the gel.
In the step a), an aluminum source is one or a mixture of pseudo-boehmite, aluminum hydroxide, aluminum oxide, sodium metaaluminate, aluminum isopropoxide or aluminum sulfate, and preferably, the aluminum source is aluminum isopropoxide; the alkali source is sodium hydroxide; the template agent is one or a mixture of tetraethyl ammonium hydroxide and tetraethyl ammonium bromide, and in the preferred scheme, the template agent is tetraethyl ammonium hydroxide; the silicon source is one or a mixture of silica sol, silica gel, white carbon black, tetraethoxysilane and water glass, and tetraethoxysilane is used as the silicon source in the preferred scheme.
The filler in the step a) is alcohol, organic amine or carbonate.
The filler in the step a) is methanol, isopropanol, n-hexadecylamine, hexadecyl trimethyl ammonium bromide, lauryl sodium sulfate, ammonium bicarbonate or sodium bicarbonate. Preferably, the filler is selected from isopropanol, cetyl trimethyl ammonium bromide, and ammonium bicarbonate.
The filler rapidly volatilizes or decomposes during rapid temperature increases and can form a large number of bubbles.
The cooling mode in the step d) is to directly feed low-temperature cooling water into the crystallization liquid, and the cooling rate is-1 to-5 ℃/min.
The invention has the beneficial effects that:
the invention is characterized in that the filler generates a large amount of bubbles in the rapid heating process, the bubbles continuously overflow and are recovered, the formation of dense aggregates is prevented, and a porous precursor is formed. And when bubbles overflow, the crystallization nucleation of the molecular sieve begins, and the porous precursor gradually forms the Beta molecular sieve along with the prolonging of the crystallization time. After crystallization is finished, the reaction system needs to be rapidly cooled, and collapse of the formed porous Beta molecular sieve in the slow cooling process is avoided.
The invention is also characterized in that the Beta molecular sieve obtained by using the technology is rich in open pore channels with the diameter of about 300nm, and the total specific surface area is as high as 647.6m2·g-1Total pore volume 0.74cm 3/g. The molecular sieve has excellent hydrothermal stability and higher crystallinity. Compared with the macroporous or multi-stage pore Beta molecular sieve prepared by the post-treatment method, the method has simple and original processHigh material utilization rate and high product yield.
Drawings
FIG. 1 is an X-ray diffraction (XRD) spectrum of a sample of examples 1-3, wherein the sample is a pure phase Beta molecular sieve.
Fig. 2 is a Scanning Electron Microscope (SEM) picture of a sample of example 2.
Fig. 3 is a Scanning Electron Microscope (SEM) picture of a sample of example 2.
Detailed Description
The following further describes embodiments of the present invention:
example 1
A preparation method of an open macroporous Beta molecular sieve comprises the following steps:
deionized water, alumina, sodium hydroxide, tetraethyl ammonium hydroxide (R), hexadecyl trimethyl ammonium bromide (X), tetraethoxysilane and seed crystal are uniformly mixed and then transferred to a crystallization kettle for crystallization. The mass ratio of each component substance in the gel is as follows: SiO 22:Al2O3:Na2O:TEAOH:X:H2O ═ 1:0.03:0.3:0.2:0.001: 15. The added mass of the seed crystal accounts for 8 percent of the mass of the silicon dioxide in the gel. Rapidly heating to 160 ℃, heating at a rate of 5 ℃/min, adjusting a back pressure valve to a pressure of 0.3MPa, and keeping the temperature for 24 hours. After crystallization is finished, low-temperature cooling water is introduced into the crystallization liquid, and the cooling rate is-4 ℃/min. And cooling to room temperature, separating, washing, drying and roasting the crystallized product to obtain the Beta molecular sieve which is marked as B-1.
Example 2
A preparation method of an open macroporous Beta molecular sieve comprises the following steps:
uniformly mixing deionized water, aluminum isopropoxide, sodium hydroxide, tetraethylammonium bromide (R), ammonium bicarbonate (X), water glass and seed crystals, and transferring the mixture to a crystallization kettle for crystallization. The mass ratio of each component substance in the gel is as follows: SiO 22:Al2O3:Na2O:TEAOH:X:H2O ═ 1:0.01:0.05:0.1:0.1: 1. The added mass of the seed crystal accounts for 7 percent of the mass of silicon dioxide in the gel. Rapidly heating to 170 deg.C, heating at a rate of 6 deg.C/min, adjusting back pressure valve to 0.35MPa,keeping the temperature for 12 hours. After crystallization is finished, low-temperature cooling water is introduced into the crystallization liquid, and the cooling rate is-4 ℃/min. And cooling to room temperature, separating, washing, drying and roasting the crystallized product to obtain the Beta molecular sieve which is marked as B-2.
It can be seen in fig. 2 that the sample surface has a rich population of open channels with pore diameters of about 300 nm.
Example 3
A preparation method of an open macroporous Beta molecular sieve comprises the following steps:
deionized water, aluminum hydroxide, sodium hydroxide, tetraethyl ammonium hydroxide (R), isopropanol (X), silica gel and seed crystal are uniformly mixed and then transferred to a crystallization kettle for crystallization. The mass ratio of each component substance in the gel is as follows: SiO 22:Al2O3:Na2O:TEAOH:X:H2O ═ 1:0.1:0.1:0.3:0.05: 30. The added mass of the seed crystal accounts for 9 percent of the mass of the silicon dioxide in the gel. Rapidly heating to 150 ℃, wherein the heating rate is 4 ℃/min, adjusting a back pressure valve to the pressure of 0.25MPa, and keeping the temperature for 36 h. After crystallization is finished, low-temperature cooling water is introduced into the crystallization liquid, and the cooling rate is minus 3 ℃/min. And cooling to room temperature, separating, washing, drying and roasting the crystallized product to obtain the Beta molecular sieve which is marked as B-3.
TABLE 1 physical Properties of the samples of the examples and the comparative samples
Figure BDA0002346625220000041

Claims (7)

1. A preparation method of an open macroporous Beta molecular sieve is characterized by comprising the following steps:
a) uniformly mixing deionized water, an aluminum source, an alkali source, a template agent, a filling agent, a silicon source and seed crystals, and then transferring the mixture to a crystallization kettle for crystallization;
b) the crystallization conditions are as follows: crystallizing at 140-180 ℃ for 6-72 hours; the heating rate is not lower than 2 ℃/min and not higher than 10 ℃/min;
c) when the pressure in the kettle rises to 0.2-0.4 MPa, the pressure is released and the amine and the water vapor are recovered; maintaining the pressure in the kettle at 0.2-0.4 MPa in the crystallization process;
d) after crystallization is finished, the product slurry is rapidly cooled; and separating, washing, drying and roasting the crystallized product to obtain the open type macroporous Beta molecular sieve.
2. The method for preparing an open macroporous Beta molecular sieve according to claim 1, wherein the amount ratio of the deionized water, the aluminum source, the alkali source, the template agent, the filler, the silicon source and the seed crystal in step a) is: SiO 22:Al2O3:Na2O:R:X:H2O=1:0.01~0.1:0.05~0.3:0.1~0.3:0.001~0.1:1~30。
3. The method for preparing the open macroporous Beta molecular sieve of claim 1, wherein the added mass of the seed crystal in the step a) accounts for 3-10% of the mass of the silica in the gel.
4. The method for preparing the open macroporous Beta molecular sieve of claim 1, wherein the aluminum source in step a) is one or more of pseudoboehmite, aluminum hydroxide, alumina, sodium metaaluminate, aluminum isopropoxide and aluminum sulfate; the alkali source is sodium hydroxide; the template agent is one or two of tetraethyl ammonium hydroxide or tetraethyl ammonium bromide; the silicon source is one or more of silica sol, silica gel, white carbon black, ethyl orthosilicate and water glass.
5. The method of claim 1, wherein said filler in step a) is selected from the group consisting of alcohols, organic amines and carbonates.
6. The method of claim 5, wherein said filler in step a) is selected from the group consisting of methanol, isopropanol, n-hexadecylamine, cetyltrimethylammonium bromide, sodium dodecyl sulfate, ammonium bicarbonate and sodium bicarbonate.
7. The method for preparing the open macroporous Beta molecular sieve of claim 1, wherein the cooling mode in step d) is to directly feed low-temperature cooling water into the crystallization liquid, and the cooling rate is-1 to-5 ℃/min.
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Citations (8)

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CN103979570A (en) * 2014-05-14 2014-08-13 武汉理工大学 Synthetic method of novel ordered macroporous-mesoporous-microporous hierarchical porous silicon-aluminium molecular sieve
CN104445265A (en) * 2013-09-25 2015-03-25 天津神能科技有限公司 Method for synthesizing large-grained beta molecular sieve
CN105692644A (en) * 2016-02-17 2016-06-22 苏州大学 Hierarchical-porous zeolite preparation method
CN107640777A (en) * 2017-09-05 2018-01-30 华南理工大学 A kind of method for preparing big/mesoporous zeolite molecular sieve of crystal seed induction
CN107804856A (en) * 2017-12-13 2018-03-16 山东齐鲁华信高科有限公司 The direct synthesis method of high silica alumina ratio Beta molecular sieves
CN110255578A (en) * 2019-07-16 2019-09-20 吉林大学 A kind of method of hydro-thermal free-floride synthesis pure silicon Beta molecular sieve

Patent Citations (8)

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EP0614853A2 (en) * 1993-02-02 1994-09-14 Tosoh Corporation Method of producing zeolite beta
CN102211779A (en) * 2010-04-07 2011-10-12 中国石油天然气股份有限公司 Preparation method of beta zeolite
CN104445265A (en) * 2013-09-25 2015-03-25 天津神能科技有限公司 Method for synthesizing large-grained beta molecular sieve
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CN107640777A (en) * 2017-09-05 2018-01-30 华南理工大学 A kind of method for preparing big/mesoporous zeolite molecular sieve of crystal seed induction
CN107804856A (en) * 2017-12-13 2018-03-16 山东齐鲁华信高科有限公司 The direct synthesis method of high silica alumina ratio Beta molecular sieves
CN110255578A (en) * 2019-07-16 2019-09-20 吉林大学 A kind of method of hydro-thermal free-floride synthesis pure silicon Beta molecular sieve

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Title
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