CN111016632A - High compact formula diesel-electric hybrid cooling system - Google Patents
High compact formula diesel-electric hybrid cooling system Download PDFInfo
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- CN111016632A CN111016632A CN201911330303.9A CN201911330303A CN111016632A CN 111016632 A CN111016632 A CN 111016632A CN 201911330303 A CN201911330303 A CN 201911330303A CN 111016632 A CN111016632 A CN 111016632A
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- water
- radiator
- cooling system
- water tank
- engine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K11/00—Arrangement in connection with cooling of propulsion units
- B60K11/02—Arrangement in connection with cooling of propulsion units with liquid cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K11/00—Arrangement in connection with cooling of propulsion units
- B60K11/02—Arrangement in connection with cooling of propulsion units with liquid cooling
- B60K11/04—Arrangement or mounting of radiators, radiator shutters, or radiator blinds
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Hybrid Electric Vehicles (AREA)
Abstract
The invention provides a high-compactness diesel-electric hybrid power cooling system, which comprises a water pump, a tee joint, a one-way valve, a thermostat, a cylinder body radiator, a system radiator, a heat dissipation water tank, an air chamber and an air release valve, wherein the water outlet of the water pump is divided into two paths through the tee joint, one path is connected with a cooling system of a generator controller and a cooling system of a generator in series, the other path is connected with the one-way valve, and the two paths are connected with the cooling system of an engine body after being connected in parallel; one path of outlet of the cooling system of the engine body is connected with the cylinder body radiator, and the other path of outlet is connected with the system radiator through the thermostat. The invention can solve the requirement of different cooling water flows of the motor controller, the motor and the engine, and the requirement of different temperature limits of the motor controller, the motor and the engine; meanwhile, the problems of water supplement and air exhaust of one expansion water tank to the double systems are solved, and the requirement of low-level arrangement of the expansion water tank is met.
Description
Technical Field
The invention belongs to the technical field of diesel-electric hybrid cooling systems, and particularly relates to a high-compactness diesel-electric hybrid cooling system.
Background
Different from the traditional automobile which only cools the engine, the diesel-electric hybrid power system also needs to cool newly added parts such as a motor controller and a motor.
Compared with an engine, the inlet water temperature requirements of a motor controller and a motor of the diesel-electric hybrid power system are stricter; at the same time, the motor and motor controller have lower requirements for cooling water flow, and the average heat load is also lower compared to the heat load of the engine.
In order to solve the cooling and heat dissipation of the diesel-electric hybrid power system, a cooling system scheme of a high-temperature and low-temperature double-circulation loop is generally adopted, an engine system is cooled in a high-temperature circulation mode, and the low-temperature circulation mode is used for cooling newly added parts such as a motor controller and a motor. The high-low temperature double-circulation loop adopts two sets of water pumps, radiators and expansion water tanks, so that the overall structure is large in size and weight. Some research institutions also adopt a single-loop system, namely a motor controller, a motor and an engine are connected in series, and a water pump, a radiator, a fan and a radiating water tank are used for cooling and radiating, but the system can generate the phenomena of high-temperature and low-temperature heat channeling, incapability of controlling the water temperature of the motor and the like.
Disclosure of Invention
In view of this, the present invention is directed to a highly compact diesel-electric hybrid cooling system to meet the requirements of different cooling water flows of a motor controller, a motor and an engine.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
a high-compactness diesel-electric hybrid power cooling system comprises a water pump, a tee joint, a one-way valve, a thermostat, a cylinder body radiator, a system radiator, a heat dissipation water tank, an air chamber and an air release valve,
the water outlet of the water pump is divided into two paths through a tee joint, one path is connected with a cooling system of a generator controller and a cooling system of a generator in series, the other path is connected with a one-way valve, and the two paths are connected in parallel and then connected with the cooling system of the engine body; one path of outlet of the cooling system of the engine body is connected with the cylinder body radiator, and the other path of outlet is connected with the system radiator through the thermostat;
the upper parts of the engine body and the system radiator are connected with a steam pipe, the steam pipe is connected with an air chamber, the air chamber is communicated with a heat dissipation water tank, and a release valve is arranged on the air chamber; and outlets of the cylinder body radiator, the system radiator and the radiating water tank are all connected with an inlet of a water pump.
Further, the heat dissipation water tank comprises a first-stage water tank and a second-stage water tank which are communicated through communicating holes, the second-stage water tank is composed of two water collecting chambers which are arranged from top to bottom and connected through a water pipe, fins are arranged on the periphery of the water pipe, a water replenishing pipe is arranged in the water collecting chamber located at the lower portion, and the water replenishing pipe is connected with an inlet of the water pump.
Compared with the prior art, the invention has the following advantages:
(1) because the heat load of the engine is great, the cooling water flow is also great, and the heat load of the electric machine controller and the electric machine is less, the cooling water flow is lower, so can not connect the electric machine controller, the electric machine, the engine directly in series, the scheme that this system adopted is: the water outlet of the water pump is divided into two paths through a three-way pipe, one path is connected with a motor controller and a motor, the other path is connected with a one-way valve, the two paths are connected in parallel, and the two paths of cooling water are supplied to the engine together to cool the engine. Therefore, the requirement of different cooling water flows of a motor controller, a motor and an engine can be met.
(2) The heat load of the generator controller and the generator in the system is not large in the working process, and only part of water of the water pump enters the generator controller and the generator, so that the water inlet temperature of the engine is not controlled due to the heat load of the motor controller and the generator. The water from the engine enters the radiator to be radiated, if the temperature of the engine is not very high, the thermostat is not opened, the water from the engine can enter the cylinder radiator in diameter and then flows back to the water pump, if the temperature of the water of the engine is very high, the thermostat is opened, and the water from the engine not only enters the cylinder radiator but also enters the system radiator. Because the water outlet of the engine flows into the water pump through the radiator, the water temperature entering the motor controller and the generator can be controlled.
(3) The high-pressure air release valve is positioned on the air chamber at the highest position of the diesel-electric hybrid power system, and when the pressure in the system is too high, the steam valve is opened, and steam and redundant gas in the system are released. The air chamber of the system is positioned between the radiator and the water tank. The high pressure bleed valve is not placed on the tank as in a conventional radiator, in order to allow the tank to be located lower so that the tank together with the radiator can dissipate heat by a common fan.
(4) The heat dissipation water tank mainly solves the problem of system water supplement, and because the heat load of an engine is large, especially when the engine is in high load, more high-temperature steam enters the water tank, the water of the heat dissipation water tank needs to be dissipated in order to prevent the water flowing out of the water tank from causing the water outlet temperature of a water pump to be overhigh. Different from the common automobile expansion water tank, the heat dissipation water tank has a lower installation position and also has a cooling function.
(5) The temperature requirement of the motor controller is higher than that of the motor, the heat load of the motor controller is relatively small, the temperature rise is low, the motor controller and the motor are connected in series in sequence, and therefore cooling water from the motor controller can meet the cooling requirement of the motor.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic diagram of a highly compact diesel-electric hybrid cooling system according to an embodiment of the present invention;
fig. 2 a and b are a schematic structural diagram and a cross-sectional view of a heat dissipation water tank according to an embodiment of the present invention.
Description of reference numerals:
1-water pump, 2-tee joint, 3-generator controller, 4-generator, 5-one-way valve, 6-engine body, 7-thermostat, 8-cylinder radiator, 9-system radiator, 10-radiating water tank, 11-air chamber, 12-air release valve, 13-primary water tank, 14-secondary water tank, 15-communication hole and 16-fan.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
A high-compactness diesel-electric hybrid power cooling system is shown in figure 1 and comprises a water pump 1, a tee joint 2, a one-way valve 5, a thermostat 7, a cylinder radiator 8, a system radiator 9, a heat radiation water tank 10, an air chamber 11 and an air release valve 12,
the water outlet of the water pump 1 is divided into two paths through a tee joint 2, one path is connected with a cooling system of a generator controller 3 and a cooling system of a generator 4 in series, the other path is connected with a one-way valve 5, and the two paths are connected with the cooling system of an engine body 6 in parallel; one outlet of the cooling system of the engine body 6 is connected with a cylinder body radiator 8, and the other outlet is connected with a system radiator 9 through a thermostat 7;
a steam pipe is connected to a place, where air and steam are easy to accumulate, on the upper parts of the engine body 6 and the system radiator 9, the steam pipe is connected with an air chamber 11 located at the uppermost part of the system, the air chamber 11 is communicated with a radiating water tank 10, and a release valve 12 is arranged on the air chamber 11; and outlets of the cylinder body radiator 8, the system radiator 9 and the radiating water tank 10 are all connected with an inlet of the water pump 1.
As shown in fig. 2, the radiator tank 10 includes a primary tank 13 and a secondary tank 14, the primary tank 13 is similar to a common expansion tank of an automobile, but has no high-pressure air release valve and a small air chamber; the primary water tank 13 is connected with the secondary water tank 14 through a communication hole 15; the secondary water tank 14 is structured like a radiator for reducing the temperature of the cooling water to a lower level. The secondary water tank 14 in the invention is composed of two water collecting chambers which are arranged up and down and connected through three water pipes, fins are arranged around the water pipes, and the water collecting chamber at the lower part is provided with a water supplementing pipe which is connected with the inlet of the water pump 1.
The invention determines the flow of the water pump 1 according to the cooling water flow requirement of the engine and the heat load requirements of the generator controller 3 and the generator 4. The water pump 1 can be mechanically driven by an engine or can adopt an electric water pump.
The cooling water at the outlet of the water pump 1 firstly passes through the generator controller 3 and the generator 4, the pipe diameter of the tee joint 2 flowing through the generator controller 3 and the one-way valve 5 is determined according to the ratio of the water flow of the generator 4 and the generator controller 3 to the water flow of the engine, and the opening pressure of the one-way valve 5 is equal to or slightly greater than the pressure loss of the generator controller 3 and the generator 4. The tee 2 and check valve 5 in the system are used to control the flow of cooling water through the generator controller 3 and generator 4.
The cooling water passing through the generator controller 3, the generator 4, and the check valve 5 collectively enters the engine body 6 to cool the engine. When the temperature of the engine is not very high and the thermostat 7 is not opened, the cooling water directly flows back to the inlet of the water pump 1 through the cylinder radiator 8; when the engine temperature is high, the thermostat 7 is opened and the system radiator 9 is entered.
The steam pipe is connected with the upper parts of the engine body 6 and the system radiator 9, which are easy to store air and steam, and is connected with the air chamber 11 positioned at the uppermost part of the system, the air chamber 11 is communicated with the radiating water tank 10, and the radiating water tank 10 is provided with fins to further cool the cooling water and then enters the inlet of the water pump 1.
The water pump 1 is located at the lowest position of the system, and the water replenishing pipe of the heat dissipation water tank 10 is connected with the inlet of the water pump 1 so as to ensure that the inlet of the water pump 1 has higher water pressure.
The air chamber 11 of the present system is located between the system radiator 9 and the radiator tank 10. The high pressure bleed valve is not placed on the radiator as in the conventional radiator tank in order to allow the radiator tank 10 to be disposed lower so that the radiator tank 10, the cylinder radiator 8, and the system radiator 9 together radiate heat by the common fan 16.
The single-loop system adopted by the invention comprehensively considers the requirements of high-low temperature cooling of the hybrid power system on the prior art level, and meets the requirements of different cooling water flows of a motor controller, a motor and an engine; the requirement of different temperature limits of a motor controller, a motor and an engine is met; meanwhile, the problems of water supplement and air exhaust of one expansion water tank to the double systems are solved, and the requirement of low-level arrangement of the expansion water tank is met.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (2)
1. The utility model provides a high compact formula diesel-electric hybrid cooling system which characterized in that: comprises a water pump (1), a tee joint (2), a one-way valve (5), a thermostat (7), a cylinder radiator (8), a system radiator (9), a heat radiation water tank (10), an air chamber (11) and an air release valve (12),
the water outlet of the water pump (1) is divided into two paths through a tee joint (2), one path is connected with a cooling system of a generator controller (3) and a cooling system of a generator (4) in series, the other path is connected with a one-way valve (5), and the two paths are connected with the cooling system of an engine body (6) in parallel; one outlet of a cooling system of the engine body (6) is connected with a cylinder body radiator (8), and the other outlet of the cooling system of the engine body is connected with a system radiator (9) through a thermostat (7);
the upper parts of the engine body (6) and the system radiator (9) are connected with a steam pipe, the steam pipe is connected with an air chamber (11), the air chamber (11) is communicated with a heat dissipation water tank (10), and a release valve (12) is arranged on the air chamber (11); the outlets of the cylinder body radiator (8), the system radiator (9) and the radiating water tank (10) are all connected with the inlet of the water pump (1).
2. A highly compact diesel electric hybrid cooling system as set forth in claim 1, wherein: the heat dissipation water tank (10) comprises a first-stage water tank (13) and a second-stage water tank (14) which are communicated through a communicating hole (15), the second-stage water tank (14) is composed of two water collecting chambers which are arranged up and down and connected through a water pipe, fins are arranged on the periphery of the water pipe, a water replenishing pipe is arranged in the water collecting chamber located at the lower portion, and the water replenishing pipe is connected with an inlet of a water pump.
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CN201911330303.9A CN111016632A (en) | 2019-12-20 | 2019-12-20 | High compact formula diesel-electric hybrid cooling system |
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CN201911330303.9A CN111016632A (en) | 2019-12-20 | 2019-12-20 | High compact formula diesel-electric hybrid cooling system |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040163861A1 (en) * | 2003-02-24 | 2004-08-26 | Honda Motor Co., Ltd. | Cooling apparatus for hybrid vehicle |
CN103534120A (en) * | 2011-03-16 | 2014-01-22 | 捷豹路虎有限公司 | Hybrid electric vehicle cooling circuit and method of cooling |
CN104329156A (en) * | 2014-08-20 | 2015-02-04 | 中国石油天然气股份有限公司 | Engine-motor integral cooling device for hybrid electric vehicle and hybrid electric vehicle |
CN108915841A (en) * | 2018-06-13 | 2018-11-30 | 中国北方发动机研究所(天津) | A kind of condensing expansion tank |
CN109098832A (en) * | 2018-08-28 | 2018-12-28 | 北京航天发射技术研究所 | A kind of Mobile Power Transmission assembly joint cooling system and control method |
CN109441617A (en) * | 2018-12-12 | 2019-03-08 | 中国北方发动机研究所(天津) | A kind of low position type expansion water tank device |
-
2019
- 2019-12-20 CN CN201911330303.9A patent/CN111016632A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040163861A1 (en) * | 2003-02-24 | 2004-08-26 | Honda Motor Co., Ltd. | Cooling apparatus for hybrid vehicle |
CN103534120A (en) * | 2011-03-16 | 2014-01-22 | 捷豹路虎有限公司 | Hybrid electric vehicle cooling circuit and method of cooling |
CN104329156A (en) * | 2014-08-20 | 2015-02-04 | 中国石油天然气股份有限公司 | Engine-motor integral cooling device for hybrid electric vehicle and hybrid electric vehicle |
CN108915841A (en) * | 2018-06-13 | 2018-11-30 | 中国北方发动机研究所(天津) | A kind of condensing expansion tank |
CN109098832A (en) * | 2018-08-28 | 2018-12-28 | 北京航天发射技术研究所 | A kind of Mobile Power Transmission assembly joint cooling system and control method |
CN109441617A (en) * | 2018-12-12 | 2019-03-08 | 中国北方发动机研究所(天津) | A kind of low position type expansion water tank device |
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Application publication date: 20200417 |