CN111016384B - Composite device for aluminum-plastic composite board - Google Patents
Composite device for aluminum-plastic composite board Download PDFInfo
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- CN111016384B CN111016384B CN201911229765.1A CN201911229765A CN111016384B CN 111016384 B CN111016384 B CN 111016384B CN 201911229765 A CN201911229765 A CN 201911229765A CN 111016384 B CN111016384 B CN 111016384B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a composite device for an aluminum-plastic composite board, which comprises a workbench and a first composite box, wherein a plurality of support columns are equidistantly arranged at the bottom of the workbench, the first composite box is arranged at the top of the workbench, a turnover box is arranged on one side of the first composite box, a second composite box is arranged on one side of the turnover box, which is far away from the first composite box, a cooling shaping box is arranged on one side of the second composite box, which is far away from the turnover box, an air cooler is arranged at the top of the cooling shaping box, and the air cooler is communicated to the inside of the cooling shaping box through a pipeline; the compounding device automatically finishes the process of compounding the aluminum plates on the two surfaces of the plastic plate, has high automation degree and improves the working efficiency, and the compounding box and the overturning box in the device have simple structures and low production cost; this set composite passes through the nimble application between electro-magnet, electromagnet, cylinder, the motor for just compound plastic-aluminum board is automatic to be overturned 180 degrees, has avoided the manual work to overturn the difficulty, consumes the problem of the time of a specified duration.
Description
Technical Field
The invention relates to the technical field of production and processing of composite boards, in particular to a compounding device for an aluminum-plastic composite board.
Background
The aluminum-plastic composite board is a composite board which is made by hot-pressing the upper and lower layers of high-purity aluminum alloy boards and the middle layer of plastic or other thin boards as core boards, and has the characteristics of light weight, high strength, fire resistance, water resistance, heat resistance, sound insulation, good temperature adaptability, no adverse effect within the temperature range of-50-80 ℃, corrosion resistance, pulverization resistance, difficult deformation, good processability and the like; the composite board has excellent smoothness, the decorative effect of the composite board far exceeds that of the traditional decorative material, and the composite board has better physical property and processing property, so the composite board is more and more widely used in other fields.
Therefore, a set composite for producing aluminum-plastic composite panel seems to be especially important, application number CN 201910787604.8's patent discloses a composite board set composite, this set composite treats compound base plate through base plate positioning mechanism and fixes a position, fix in compound district, then treat compound panel through panel positioning mechanism and fix a position, and move the panel of fixing a position to compound district through moving the machine of carrying, make the laminating of the third terminal surface of panel on the first terminal surface of base plate, carry out the pre-compaction, it is compound to realize full-automatic accurate location, still there is following weak point: (1) the composite board compounding device has low automation degree and low working efficiency, and the device has complex structure, high equipment cost and high consumed production cost; (2) this composite sheet set composite in-process plastic slab compounds and overturns through the manual work behind the compound one side aluminum plate and carries out the complex of another side, but the manual work degree of difficulty of overturning is big, expends time for a long time.
Disclosure of Invention
In order to overcome the technical problems, the invention aims to provide a composite device for an aluminum-plastic composite plate, which comprises the following components: (1) the plastic plate and the aluminum plate are sent into a first composite box by a conveyor, the plastic plate is melted by the high temperature in the inner cavity of the first composite box, the aluminum plate is compounded to the top of the plastic plate by a first rotating compression roller, a second compression roller and a third compression roller to obtain a primary composite aluminum-plastic plate, the primary composite aluminum-plastic plate is turned over by the operation of a turning box and an aluminum plate is placed on the primary composite aluminum-plastic plate when the primary composite aluminum-plastic plate passes through the turning box, the primary composite aluminum-plastic plate placed with the aluminum plate is conveyed into a second composite box for compounding to obtain a secondary composite aluminum-plastic plate, the secondary composite aluminum-plastic plate is conveyed forwards to a cooling box, an air cooler is started to cool the secondary composite aluminum-plastic plate, and the aluminum-plastic composite plate is obtained by sizing through a sizing roller, the composite device automatically completes the process of compounding the aluminum plates on two sides of the plastic plate, the problems that the automation degree of the existing composite plate is not high and the working efficiency is low are solved, the device has the problems of complex structure, high equipment cost and high production cost; (2) the first electromagnetic chuck at two ends is respectively connected with the first combination box and the second combination box, electromagnets in the first combination box and the second combination box attract each other to enable the first combination box and the second combination box to be tightly connected to form a turnover box, the primary composite aluminum-plastic plate is fixed, the turnover box is driven to ascend through a lifting cylinder, when the turnover box ascends to the same horizontal line with a first motor, the turnover box is attracted and connected through the second electromagnetic chuck, after the turnover box is driven to turn over for 180 degrees through the rotation of a first motor, the first electromagnetic chuck attracts the turnover box, the turnover box is driven to return to the initial position through the contraction of the lifting cylinder, the problem that the other side is compounded through manual turning after one side of an aluminum plate is compounded in the compounding process of the existing composite plate compounding device is solved, but the difficulty of manual turning is high, the problem of long time consumption.
The purpose of the invention can be realized by the following technical scheme:
a composite device for an aluminum-plastic composite board comprises a workbench and a first composite box, wherein a plurality of support columns are equidistantly mounted at the bottom of the workbench, the first composite box is mounted at the top of the workbench, a turnover box is arranged on one side of the first composite box, a second composite box is arranged on one side of the turnover box, which is far away from the first composite box, a cooling shaping box is mounted on one side of the second composite box, which is far away from the turnover box, an air cooler is mounted at the top of the cooling shaping box, and the air cooler is communicated to the inside of the cooling shaping box through a pipeline;
a first combination box is arranged on one side of the turnover box, one end of the first combination box is connected with a second combination box, the first combination box and the second combination box are both U-shaped, the open ends of the first combination box and the second combination box are both provided with electromagnets, the non-open ends of the first combination box and the second combination box are both provided with a first electromagnetic chuck, the first electromagnetic chucks on two sides are both connected with a first propulsion cylinder, the bottom of the first propulsion cylinder on two sides is both provided with a plurality of lifting columns, the bottom ends of the lifting columns are connected to movable rods of the lifting cylinders, the bottom of the lifting cylinder is provided with a support base, and the support bases on two sides are respectively arranged on two sides of the workbench;
the overturning box is characterized in that supporting frames are arranged at two ends of the overturning box, second propelling cylinders are mounted at the top ends of the supporting frames, movable rods of the second propelling cylinders are connected to a first motor, a plurality of idler wheels are mounted at the bottom of the first motor, and a second electromagnetic chuck is connected to an output shaft of the first motor.
As a further scheme of the invention: first compound case, the compound case structure of second are the same, first compound case, the compound case below of second are equipped with the second motor, the compound incasement wall of second is equipped with the zone of heating, zone of heating internally mounted has the heater strip, the compound incasement internally mounted of second has first compression roller, cooling design case one side is kept away from to first compression roller is equipped with the second compression roller, first compression roller one side is kept away from to the second compression roller is equipped with the third compression roller, the spring steel sheet is installed to compound incasement chamber bottom of second, it has just compound plastic-aluminum board to run through processing between first compression roller, second compression roller, third compression roller and the spring steel sheet.
As a further scheme of the invention: all install first belt pulley on the pivot of third compression roller, the output shaft of second motor, first compression roller, second compression roller all install the second belt pulley through the pivot, first belt pulley, second belt pulley diameter are the same, first belt pulley is the single groove belt pulley, the second belt pulley is the double flute belt pulley.
As a further scheme of the invention: the shaping roller is all installed to cooling design case inner chamber top, bottom, two the shaping roller is located the top and the bottom of just compound plastic-aluminum board respectively.
As a further scheme of the invention: the two sides of the first composite box, one side of the turnover box, which is far away from the first composite box, and one side of the cooling shaping box, which is far away from the turnover box, are all provided with a conveyor, and the bottom of the inner cavity of the turnover box is as high as the top of the conveyor.
As a further scheme of the invention: the two ends of the support frame are arranged above the workbench, and the height difference between the support frame and the workbench is greater than the width of the turnover box.
As a further scheme of the invention: the working process of the composite device for the aluminum-plastic composite plate is as follows:
the method comprises the following steps: a second motor is started, the second motor runs, and a first pressing roller, a second pressing roller and a third pressing roller are driven to rotate through a first belt pulley and a second belt pulley to heat the heating layer;
step two: when the temperature of the first composite box and the second composite box reaches the melting point of the plastic plates, the aluminum plates are placed on the tops of the plastic plates in order, the plastic plates and the aluminum plates are placed on a conveyor, the conveyor conveys the plastic plates and the aluminum plates into the first composite box, the plastic plates are melted by the high temperature in the inner cavity of the first composite box, the aluminum plates are compounded to the tops of the plastic plates through the rotating first compression roller, the rotating second compression roller and the rotating third compression roller, a primary composite aluminum-plastic plate is obtained, and the primary composite aluminum-plastic plate is conveyed forwards continuously;
step three: when the primary composite aluminum-plastic plate is conveyed to the inner cavities of the first combination box and the second combination box, an aluminum plate is placed at the bottom of the inner cavities of the first combination box and the second combination box, a first propulsion cylinder is started, the first propulsion cylinder pushes a first electromagnetic chuck to move forward, the first electromagnetic chuck is started at the same time, the first electromagnetic chucks at two ends are respectively connected with the first combination box and the second combination box, electromagnets are started when the first combination box and the second combination box are close to each other, the first combination box and the second combination box are tightly connected to form a turnover box, the primary composite aluminum-plastic plate is fixed, a lifting cylinder is started, the first propulsion cylinders at two ends are upwards propelled by the lifting cylinder through a lifting column, and the turnover box is driven to lift;
step four: when the turnover box rises to the same horizontal line with the first motor, a second propulsion cylinder is started, the second propulsion cylinder pushes the first motor to advance and simultaneously starts a second electromagnetic chuck, when the second electromagnetic chuck contacts the turnover box, the turnover box is connected through attraction, the first electromagnetic chuck is closed, the first motor is started, and the first motor rotates to drive the turnover box to turn over;
step five: when the turnover box is turned over by 180 degrees, the aluminum plate at the bottom of the inner cavity of the turnover box is turned over to the top of the primary composite aluminum-plastic plate, the first motor is turned off, the first electromagnetic chuck is started to attract the turnover box, the second electromagnetic chuck is turned off, the lifting cylinder contracts to drive the turnover box to return to the initial position, the first propulsion cylinder contracts to pull the first combination box and the second combination box to return to the initial position, and the primary composite aluminum-plastic plate is not bound and is conveyed forwards through the conveyor;
step six: and when the primary composite aluminum-plastic plate is conveyed to a second composite box, the second composite box compounds the aluminum plate at the top of the primary composite aluminum-plastic plate onto the primary composite aluminum-plastic plate to obtain a secondary composite aluminum-plastic plate, conveys the secondary composite aluminum-plastic plate forward to a cooling shaping box, starts an air cooler to cool the secondary composite aluminum-plastic plate, and shapes the plate through a shaping roller to obtain the aluminum-plastic composite plate.
The invention has the beneficial effects that:
(1) the invention relates to a composite device for an aluminum-plastic composite board, which is characterized in that a first composite box and a second composite box reach the melting point of a plastic board by heating a heating layer, the aluminum board is placed on the top of the plastic board in order, the plastic board and the aluminum board are conveyed into the first composite box by a conveyor, the plastic board is melted by the high temperature in the inner cavity of the first composite box, the aluminum board is compounded to the top of the plastic board by a rotating first compression roller, a second compression roller and a third compression roller to obtain a primary composite aluminum-plastic board, the primary composite aluminum-plastic board is overturned to one surface by the operation of the overturning box when the overturning box is turned over, an aluminum board is placed on the primary composite aluminum-plastic board, the primary composite aluminum-plastic board placed with the aluminum board is conveyed into the second composite box to be compounded to obtain a secondary composite aluminum-plastic board, the secondary composite aluminum-plastic board is conveyed to a cooling shaping box, an air cooler is started to cool the secondary composite aluminum-plastic board, and is shaped by a shaping roller, the aluminum-plastic composite board is obtained, the process of compositing aluminum plates on two surfaces of a plastic board is automatically completed by the compositing device, the degree of automation is high, the working efficiency is improved, and the composite box and the overturning box in the device are simple in structure and low in production cost;
(2) the invention relates to a composite device for an aluminum-plastic composite board, which pushes a first electromagnetic chuck to advance through a first propelling cylinder, the first electromagnetic chucks at two ends are respectively connected with a first combination box and a second combination box, electromagnets in the first combination box and the second combination box attract each other to enable the first combination box and the second combination box to be tightly connected to form a turnover box, a primary composite aluminum-plastic board is fixed, the turnover box is driven to ascend through a lifting cylinder, when the turnover box ascends to the same horizontal line with a first motor, the turnover box is connected through the attraction of the second electromagnetic chuck, after the turnover box is driven to turn over for 180 degrees through the rotation of the first motor, the first electromagnetic chuck attracts the turnover box, the turnover box is driven to return to the initial position through the contraction of the lifting cylinder, the first combination box and the second combination box are separated, the primary composite aluminum-plastic board continues to be conveyed forward after being turned over for 180 degrees, this set composite passes through the nimble application between electro-magnet, electromagnet, cylinder, the motor for just compound plastic-aluminum board carries out the secondary again after overturning 180 degrees automatically and compounds, has avoided the manual work to overturn the difficulty, consumes the problem of the time of a specified duration.
Drawings
The invention is further described below with reference to the accompanying drawings.
Fig. 1 is a schematic structural view of a composite apparatus for an aluminum-plastic composite panel according to the present invention;
FIG. 2 is a side view of the present invention at the tip of the turn-over box;
FIG. 3 is a front view of the present invention at the location of the support bracket;
FIG. 4 is an enlarged schematic view taken at A of FIG. 1 in accordance with the present invention;
FIG. 5 is a schematic view of the internal structure of the cooling and shaping box and the second composite box of the present invention.
In the figure: 100. primarily compounding the aluminum-plastic plate; 1. a work table; 2. a support pillar; 3. a conveyor; 4. a first compound tank; 5. a support frame; 6. turning over the box; 61. a first combiner box; 62. an electromagnet; 63. a second combiner box; 7. a support base; 8. a lifting cylinder; 9. a lifting column; 10. a first propulsion cylinder; 11. a first electromagnetic chuck; 12. a second electromagnetic chuck; 13. a first motor; 14. a roller; 15. a second propulsion cylinder; 16. a second compound tank; 17. a first pulley; 18. a second motor; 19. cooling and shaping box; 20. an air cooler; 21. a second pulley; 22. a shaping roller; 23. a spring steel plate; 24. a first press roll; 25. a second press roll; 26. a heating layer; 27. and a third press roll.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the composite device for an aluminum-plastic composite panel in this embodiment includes a workbench 1 and a first composite box 4, a plurality of support pillars 2 are equidistantly installed at the bottom of the workbench 1, the first composite box 4 is installed at the top of the workbench 1, a turning box 6 is disposed on one side of the first composite box 4, a second composite box 16 is disposed on one side of the turning box 6 away from the first composite box 4, a cooling shaping box 19 is installed on one side of the second composite box 16 away from the turning box 6, an air cooler 20 is installed at the top of the cooling shaping box 19, and the air cooler 20 is communicated to the inside of the cooling shaping box 19 through a pipeline;
a first combination box 61 is arranged on one side of the overturning box 6, one end of the first combination box 61 is connected with a second combination box 63, the first combination box 61 and the second combination box 63 are both U-shaped, the open ends of the first combination box 61 and the second combination box 63 are both provided with an electromagnet 62, the non-open ends of the first combination box 61 and the second combination box 63 are both provided with a first electromagnetic chuck 11, the first electromagnetic chucks 11 on both sides are both connected with a first propulsion cylinder 10, the bottoms of the first propulsion cylinders 10 on both sides are both provided with a plurality of lifting columns 9, the bottom ends of the lifting columns 9 are connected to movable rods of lifting cylinders 8, the bottoms of the lifting cylinders 8 are provided with supporting bases 7, and the supporting bases 7 on both sides are respectively arranged on both sides of the workbench 1;
the two ends of the overturning box 6 are respectively provided with a support frame 5, the two ends of the overturning box are respectively provided with a second propulsion cylinder 15 at the top end of the support frame 5, a movable rod of the second propulsion cylinder 15 is connected to a first motor 13, a plurality of idler wheels 14 are installed at the bottom of the first motor 13, and a second electromagnetic chuck 12 is connected to an output shaft of the first motor 13.
All install first belt pulley 17 on the pivot of third compression roller 27, the output shaft of second motor 18, second belt pulley 21 is all installed through the pivot to first compression roller 24, second compression roller 25, first belt pulley 17, second belt pulley 21 diameter are the same, first belt pulley 17 is the single groove belt pulley, second belt pulley 21 is the double flute belt pulley.
The design roller 22 is all installed to 19 inner chambers tops of cooling design case, bottom, two design roller 22 is located the top and the bottom of just compound plastic-aluminum board 100 respectively.
The conveyor 3 is arranged on both sides of the first composite box 4, one side of the overturning box 6, which is far away from the first composite box 4, and one side of the cooling shaping box 19, which is far away from the overturning box 6, and the bottom height of the inner cavity of the overturning box 6 is the same as the top height of the conveyor 3.
The two ends of the supporting frame 5 are arranged above the workbench 1, and the height difference between the supporting frame 5 and the workbench 1 is larger than the width of the turnover box 6.
Referring to fig. 1-5, the operation of the composite device for an aluminum-plastic composite panel according to the present embodiment is as follows:
the method comprises the following steps: the second motor 18 is started, the second motor 18 runs, the first belt pulley 17 and the second belt pulley 21 drive the first compression roller 24, the second compression roller 25 and the third compression roller 27 to rotate, and the heating layer 26 is heated;
step two: when the temperatures of the first composite box 4 and the second composite box 16 reach the melting points of the plastic plates, the aluminum plates are placed on the tops of the plastic plates in order, the plastic plates and the aluminum plates are placed on the conveyor 3, the conveyor 3 conveys the plastic plates and the aluminum plates into the first composite box 4, the plastic plates are melted by the high temperature in the inner cavity of the first composite box 4, the aluminum plates are compounded to the tops of the plastic plates through the rotating first compression roller 24, the second compression roller 25 and the third compression roller 27, a primary composite aluminum-plastic plate 100 is obtained, and the primary composite aluminum-plastic plate 100 is conveyed forwards continuously;
step three: when the primary composite aluminum-plastic plate 100 is conveyed to the inner cavities of the first combination box 61 and the second combination box 63, an aluminum plate is placed at the bottom of the inner cavities of the first combination box 61 and the second combination box 63, the first propulsion cylinder 10 is started, the first propulsion cylinder 10 pushes the first electromagnetic chuck 11 to move forward, the first electromagnetic chuck 11 is started simultaneously, the first electromagnetic chucks 11 at two ends are respectively connected with the first combination box 61 and the second combination box 63, the first combination box 61 and the second combination box 63 are close to and simultaneously start the electromagnet 62, the first combination box 61 and the second combination box 63 are tightly connected to form the turnover box 6, the primary composite aluminum-plastic plate 100 is fixed, the lifting cylinder 8 is started, and the lifting cylinder 8 pushes the first propulsion cylinders 10 at two ends upwards through the lifting column 9 to drive the turnover box 6 to ascend;
step four: when the overturning box 6 rises to the same horizontal line with the first motor 13, a second propulsion cylinder 15 is started, the second propulsion cylinder 15 pushes the first motor 13 to advance and simultaneously starts a second electromagnetic chuck 12, when the second electromagnetic chuck 12 contacts the overturning box 6, the overturning box 6 is connected through attraction, the first electromagnetic chuck 11 is closed, the first motor 13 is started, and the first motor 13 rotates to drive the overturning box 6 to overturn;
step five: when the turnover box 6 is turned over by 180 degrees, the aluminum plate at the bottom of the inner cavity of the turnover box 6 is turned over to the top of the primary composite aluminum-plastic plate 100, the first motor 13 is turned off, the first electromagnetic chuck 11 is started to attract the turnover box 6, the second electromagnetic chuck 12 is turned off, the lifting cylinder 8 contracts to drive the turnover box 6 to return to the initial position, the first propulsion cylinder 10 contracts to pull the first combination box 61 and the second combination box 63 to return to the initial position, and the primary composite aluminum-plastic plate 100 is conveyed forwards through the conveyor 3 without being bound;
step six: when the primary composite aluminum-plastic panel 100 is conveyed to the second composite box 16, the second composite box 16 composites the aluminum plate on the top of the primary composite aluminum-plastic panel 100 to obtain a secondary composite aluminum-plastic panel, and conveys the secondary composite aluminum-plastic panel forward to the cooling and shaping box 19, starts the air cooler 20 to cool the secondary composite aluminum-plastic panel, and shapes the secondary composite aluminum-plastic panel through the shaping roller 22 to obtain the aluminum-plastic composite panel.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.
Claims (3)
1. The composite device for the aluminum-plastic composite board is characterized by comprising a workbench (1) and a first composite box (4), wherein a plurality of support columns (2) are equidistantly mounted at the bottom of the workbench (1), the first composite box (4) is mounted at the top of the workbench (1), a turnover box (6) is arranged on one side of the first composite box (4), a second composite box (16) is arranged on one side, away from the first composite box (4), of the turnover box (6), a cooling shaping box (19) is mounted on one side, away from the turnover box (6), of the second composite box (16), an air cooler (20) is mounted at the top of the cooling shaping box (19), and the air cooler (20) is communicated to the inside of the cooling shaping box (19) through a pipeline;
a first combination box (61) is arranged on one side of the turnover box (6), one end of the first combination box (61) is connected with a second combination box (63), the first combination box (61) and the second combination box (63) are both U-shaped, the open ends of the first combination box (61) and the second combination box (63) are both provided with electromagnets (62), the non-open ends of the first combination box (61) and the second combination box (63) are respectively provided with a first electromagnetic chuck (11), the first electromagnetic chucks (11) at two sides are respectively connected with a first propulsion cylinder (10), the bottoms of the first propulsion cylinders (10) at two sides are respectively provided with a plurality of lifting columns (9), the bottom end of the lifting column (9) is connected to a movable rod of the lifting cylinder (8), the bottom of the lifting cylinder (8) is provided with a supporting base (7), and the supporting bases (7) on two sides are respectively arranged on two sides of the workbench (1);
two ends of the turning box (6) are respectively provided with a support frame (5), the top ends of the support frames (5) at the two ends are respectively provided with a second propulsion cylinder (15), a movable rod of the second propulsion cylinder (15) is connected to a first motor (13), the bottom of the first motor (13) is provided with a plurality of rollers (14), and an output shaft of the first motor (13) is connected with a second electromagnetic chuck (12);
the structure of the first composite box (4) is the same as that of the second composite box (16), a second motor (18) is arranged below the first composite box (4) and the second composite box (16), a heating layer (26) is arranged on the inner wall of the second composite box (16), a heating wire is arranged inside the heating layer (26), a first press roller (24) is arranged inside the second composite box (16), a second press roller (25) is arranged on one side, far away from the cooling shaping box (19), of the first press roller (24), a third press roller (27) is arranged on one side, far away from the first press roller (24), of the second press roller (25), a spring steel plate (23) is arranged at the bottom of an inner cavity of the second composite box (16), and a primary composite aluminum-plastic plate (100) is processed and penetrates through among the first press roller (24), the second press roller (25), the third press roller (27) and the spring steel plate (23);
a rotating shaft of the third pressing roller (27) and an output shaft of the second motor (18) are respectively provided with a first belt pulley (17), the first pressing roller (24) and the second pressing roller (25) are respectively provided with a second belt pulley (21) through the rotating shaft, the diameters of the first belt pulley (17) and the second belt pulley (21) are the same, the first belt pulley (17) is a single-groove belt pulley, and the second belt pulley (21) is a double-groove belt pulley;
the conveyors (3) are mounted on two sides of the first composite box (4), one side of the overturning box (6) far away from the first composite box (4) and one side of the cooling shaping box (19) far away from the overturning box (6), and the bottom height of the inner cavity of the overturning box (6) is the same as the top height of the conveyors (3);
the working process of the composite device for the aluminum-plastic composite board is as follows:
the method comprises the following steps: a second motor (18) is started, the second motor (18) runs, a first pressing roller (24), a second pressing roller (25) and a third pressing roller (27) are driven to rotate through a first belt pulley (17) and a second belt pulley (21), and a heating layer (26) is heated;
step two: when the temperatures of the first composite box (4) and the second composite box (16) reach the melting points of the plastic plates, the aluminum plates are placed on the tops of the plastic plates in order, the plastic plates and the aluminum plates are placed on the conveyor (3), the conveyor (3) conveys the plastic plates and the aluminum plates into the first composite box (4), the plastic plates are melted by the high temperature in the inner cavity of the first composite box (4), the aluminum plates are compounded to the tops of the plastic plates through the rotating first compression roller (24), the second compression roller (25) and the third compression roller (27), a primary composite aluminum-plastic plate (100) is obtained, and the primary composite aluminum-plastic plate (100) is conveyed forwards continuously;
step three: when a primary composite aluminum-plastic plate (100) is conveyed to the inner cavities of a first combination box (61) and a second combination box (63), an aluminum plate is placed at the bottom of the inner cavities of the first combination box (61) and the second combination box (63), a first propulsion cylinder (10) is started, the first propulsion cylinder (10) pushes a first electromagnetic chuck (11) to advance, the first electromagnetic chuck (11) is started simultaneously, the first electromagnetic chucks (11) at two ends are respectively connected with the first combination box (61) and the second combination box (63), an electromagnet (62) is started when the first combination box (61) and the second combination box (63) are close to each other, the first combination box (61) and the second combination box (63) are tightly connected to form a turnover box (6), the primary composite aluminum-plastic plate (100) is fixed, a lifting cylinder (8) is started, the lifting cylinder (8) pushes the first propulsion cylinders (10) at two ends upwards through a lifting column (9), simultaneously drives the turnover box (6) to rise;
step four: when the overturning box (6) rises to the same horizontal line with the first motor (13), a second propulsion cylinder (15) is started, the second propulsion cylinder (15) pushes the first motor (13) to advance and simultaneously starts a second electromagnetic chuck (12), when the second electromagnetic chuck (12) contacts the overturning box (6), the overturning box (6) is connected through attraction, the first electromagnetic chuck (11) is closed, the first motor (13) is started, and the first motor (13) rotates to drive the overturning box (6) to overturn;
step five: when the turnover box (6) is turned over by 180 degrees, the aluminum plate at the bottom of the inner cavity of the turnover box (6) is turned over to the top of the primary composite aluminum-plastic plate (100), the first motor (13) is turned off, the first electromagnetic chuck (11) is started to attract the turnover box (6), the second electromagnetic chuck (12) is turned off, the lifting cylinder (8) contracts to drive the turnover box (6) to return to the initial position, the first pushing cylinder (10) contracts to pull the first combination box (61) and the second combination box (63) to return to the initial position, and the primary composite aluminum-plastic plate (100) is not bound and is conveyed forwards through the conveyor (3);
step six: when the primary composite aluminum-plastic plate (100) is conveyed to a second composite box (16), the second composite box (16) composites the aluminum plate at the top of the primary composite aluminum-plastic plate (100) onto the primary composite aluminum-plastic plate (100) to obtain a secondary composite aluminum-plastic plate, the secondary composite aluminum-plastic plate is conveyed forwards to a cooling shaping box (19), an air cooler (20) is started to cool the secondary composite aluminum-plastic plate, and the secondary composite aluminum-plastic plate is shaped through a shaping roller (22) to obtain the aluminum-plastic composite plate.
2. The device as claimed in claim 1, wherein the sizing rollers (22) are installed at the top and bottom of the inner cavity of the cooling sizing box (19), and two sizing rollers (22) are respectively located at the top and bottom of the primary composite aluminum-plastic panel (100).
3. The device as claimed in claim 1, wherein the support frames (5) are installed above the working table (1) at two ends, and the height difference between the support frames (5) and the working table (1) is greater than the width of the turnover box (6).
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| CN201911229765.1A CN111016384B (en) | 2019-12-04 | 2019-12-04 | Composite device for aluminum-plastic composite board |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911229765.1A CN111016384B (en) | 2019-12-04 | 2019-12-04 | Composite device for aluminum-plastic composite board |
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| CN111016384A CN111016384A (en) | 2020-04-17 |
| CN111016384B true CN111016384B (en) | 2022-05-31 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1184735A (en) * | 1997-09-24 | 1998-06-17 | 姜荣行 | Method and equipment for mfg. composite aluminium/plastic plate |
| CN103569641A (en) * | 2012-07-23 | 2014-02-12 | 南车青岛四方机车车辆股份有限公司 | Multifunctional overturning device and method |
| CN206126216U (en) * | 2016-08-30 | 2017-04-26 | 广州精进汽车钢材部件有限公司 | Jet -propelled convertible transportation platform |
| CN107098145A (en) * | 2017-05-16 | 2017-08-29 | 上海电机学院 | A kind of novel automatic production line workpiece turning means for correcting |
| CN109940729A (en) * | 2017-12-21 | 2019-06-28 | 千木楪家具（天津）有限公司 | A kind of two-sided hot pressing processing unit (plant) of plank |
-
2019
- 2019-12-04 CN CN201911229765.1A patent/CN111016384B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1184735A (en) * | 1997-09-24 | 1998-06-17 | 姜荣行 | Method and equipment for mfg. composite aluminium/plastic plate |
| CN103569641A (en) * | 2012-07-23 | 2014-02-12 | 南车青岛四方机车车辆股份有限公司 | Multifunctional overturning device and method |
| CN206126216U (en) * | 2016-08-30 | 2017-04-26 | 广州精进汽车钢材部件有限公司 | Jet -propelled convertible transportation platform |
| CN107098145A (en) * | 2017-05-16 | 2017-08-29 | 上海电机学院 | A kind of novel automatic production line workpiece turning means for correcting |
| CN109940729A (en) * | 2017-12-21 | 2019-06-28 | 千木楪家具（天津）有限公司 | A kind of two-sided hot pressing processing unit (plant) of plank |
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| CN111016384A (en) | 2020-04-17 |
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