CN111015457A

CN111015457A - Tool for treating end face of automobile exhaust manifold

Info

Publication number: CN111015457A
Application number: CN201911286872.8A
Authority: CN
Inventors: 张锋; 吴明浩
Original assignee: Henan Feilong Wuhu Auto Parts Co Ltd
Current assignee: Henan Feilong Wuhu Auto Parts Co Ltd
Priority date: 2019-12-14
Filing date: 2019-12-14
Publication date: 2020-04-17

Abstract

The invention discloses a tool for processing the end face of an automobile exhaust manifold, and particularly relates to the technical field of production and processing of the exhaust manifold. The exhaust manifold grinding device can clamp and fix an exhaust manifold conveniently and quickly, the grinding device can move left and right, the grinding height can be adjusted by the grinding component, and the dust cover is arranged to prevent grinding dust from splashing.

Description

Tool for treating end face of automobile exhaust manifold

Technical Field

The invention relates to the technical field of production and processing of exhaust manifolds, in particular to an end face treatment tool for an automobile exhaust manifold.

Background

In the automotive field, an exhaust manifold is one of the important components associated with the engine block, which concentrates the exhaust gases from each cylinder into an exhaust manifold, with a bifurcated conduit, the requirements for the device are mainly that the exhaust resistance is reduced as much as possible, the mutual interference among cylinders is avoided, when the exhaust is excessively concentrated, the cylinders will interfere with each other, that is, when a certain cylinder exhausts, it just touches the other cylinder's exhaust gas which is not exhausted, thus, the exhaust resistance will be increased, thereby reducing the output power of the engine, the solution is to separate the exhaust of each cylinder as much as possible, one branch for each cylinder, or one branch of the two cylinders is formed, each branch is lengthened as much as possible and is independently formed to reduce the mutual influence of gases in different pipes, and the end face processing tool is used for polishing the end face of the exhaust manifold and is connected with exhaust to avoid gas leakage.

If chinese patent discloses car exhaust manifold grinds terminal surface frock, (No. CN205057785U is announced to the grant), this patent technology can be effective, firmly press from both sides exhaust manifold location clamp, so that the terminal surface of grinding exhaust manifold, however, the terminal surface treatment frock of car exhaust manifold production and processing on the existing market, it is fixed to carry out the centre gripping to exhaust manifold that most can not be convenient quick, be unfavorable for the convenience of use, most grinding device can not remove, can not be to polishing of the exhaust manifold terminal surface of different positions, be unfavorable for the rapidity of work, work efficiency is lower, most structure is comparatively complicated, be unfavorable for the fault rate of reducing mechanism. Therefore, the technical personnel in the field provide a tool for processing the end face of the exhaust manifold of the automobile so as to solve the problems in the background technology.

Disclosure of Invention

The invention aims to provide a tool for processing the end face of an automobile exhaust manifold, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a handle frock to automobile exhaust manifold terminal surface, includes the mesa, the lower surface mounting of mesa has the control box, the welding of lower surface one side of mesa has the supporting legs, the last skin weld of mesa has the dust cover, the centre gripping component is installed to the inside upper end of dust cover, the last sliding surface of mesa has the component of polishing, the preceding surface mounting of dust cover has the window of passing through, the bull stick groove has been seted up to the upper surface of mesa, the spout has been seted up to the position department that faces nearly bull stick groove on the upper surface of mesa, the internal rotation in bull stick groove is connected with the bull stick, the one side surface mounting of the one end mesa of bull stick has the moving motor.

As a further scheme of the invention: the clamping component comprises a clamping component and is characterized in that a fixed plate is arranged at the rear end of the clamping component, a telescopic rod is welded on one side of the front surface of the fixed plate, a clamping plate is welded on the front surface of the telescopic rod, and a rubber layer is arranged on the front surface of the clamping plate.

As a still further scheme of the invention: the polishing machine is characterized in that a sliding plate is arranged at the lower end of the polishing component, a rotating part is welded on the lower surface of the sliding plate, a sliding strip is welded at the position, close to the rotating part, of the lower surface of the sliding plate, an air cylinder is welded on the upper surface of the sliding plate, a side plate is welded on the upper surface of the air cylinder, a rotating roller is rotatably connected to the inner side of the side plate, an operation motor is installed at one end of the front surface of the side plate, and a polishing abrasive belt.

As a still further scheme of the invention: the control box is characterized in that a single chip microcomputer is installed inside the control box, a display is installed on one side of the lower end of the front surface of the control box, and a control key is installed on the other side of the lower end of the front surface of the control box.

As a still further scheme of the invention: the table-board and the dust cover are both stainless steel members, and the transparent window is made of transparent toughened glass.

As a still further scheme of the invention: the supporting legs are four and are respectively welded at one corner of the lower surface of the table board, fixing holes are formed in the lower ends of the supporting legs, and the supporting legs penetrate through the fixing holes in the supporting legs through screws and are fixed to the ground.

As a still further scheme of the invention: the rotating rod is connected to the inside of the rotating rod groove in a rotating mode through the moving motor, the number of the sliding grooves is two, and the two sliding grooves are formed in the positions of the front side and the rear side of the upper surface rotating rod groove of the table board respectively.

As a still further scheme of the invention: the fixed plate and the clamping plate are fixedly connected through a telescopic rod, the fixed plate, the telescopic rod and the clamping plate are provided with two groups, the fixed plate, the telescopic rod and the clamping plate are correspondingly arranged at the front and rear inner surface positions of the upper end in the dust cover through the fixed plate, and the rubber layer is a component made of rubber.

As a still further scheme of the invention: the polishing device comprises a sliding plate, a side plate, a rotating roller, a sliding strip, a sliding groove, a sliding component and a table board, wherein the sliding plate is fixedly connected with the side plate through an air cylinder, the rotating roller is rotatably connected to the inner surface of a polishing abrasive belt through an operating motor, the two rotating rollers are correspondingly arranged on one side of the inner surface of the polishing abrasive belt, the outer surface of the sliding strip is matched with the opening area of the sliding groove, the polishing component is slidably connected with the table board through the sliding strip and the sliding groove, the inner surface of the rotating part is provided with an inner thread, the outer surface of the rotating rod is provided.

As a still further scheme of the invention: the output end electrode of the control key is connected with the input end of the single chip microcomputer, the output end electrode of the single chip microcomputer is connected with the display and the input end of the mobile motor, and the output end electrode of the single chip microcomputer is connected with the input end of the polishing component and the clamping component electric connection component.

Compared with the prior art, the invention has the beneficial effects that:

the end face processing tool for the production and processing of the automobile exhaust manifold can be used for clamping and fixing the exhaust manifold conveniently and quickly, is stable and quick in clamping and increases the use convenience, the exhaust manifold after injection molding is taken out and placed on the inner side of the clamping plate, the telescopic rod runs to push the clamping plate to be clamped on the outer surface of the exhaust manifold through the rubber layer, and the end face of the exhaust manifold is located above the polishing component.

This grinding device can remove about removing, can polish to the exhaust manifold terminal surface of different positions, increase the efficiency of polishing, and the component of polishing can adjust the height of polishing, the precision of polishing is higher, be favorable to the agility of work, increase work efficiency, the mobile motor operation drives the bull stick and rotates at the inside of rotating, drive the slide and remove at the upper surface of mesa, and the draw runner slides in the inside of spout, the adjustment work position of the component of polishing, the cylinder operation, the lower surface of the upper surface contact exhaust manifold's of the abrasive band of polishing terminal surface, the operation motor drives the abrasive band of polishing through the rotor roll and rotates, the abrasive band of polishing is polished to exhaust manifold's terminal surface, the in-process of polishing, the component of polishing removes to polish to the terminal surface of different positions exhaust manifold about, through the angle of polishing of cylinder adjustment component of polishing.

The dust-proof device is simple in structure, the failure rate of the device is reduced, the dust cover is arranged to prevent grinding dust from splashing, the operation condition of the interior of the device can be watched through the through window, the dust cover prevents dust from splashing in the using process, and the operation condition of the device can be watched through the through window.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of a portion of a mesa in accordance with the present invention;

FIG. 3 is a schematic view of a clamping member according to the present invention;

FIG. 4 is a schematic view of a grinding member according to the present invention;

fig. 5 is a perspective view of the control box of the present invention.

In the figure: 1. a table top; 2. a dust cover; 3. polishing the component; 4. a clamping member; 5. a control box; 6. supporting legs; 7. a moving motor; 8. a window is penetrated; 9. a rotating rod groove; 10. a chute; 11. a rotating rod; 12. a fixing plate; 13. a telescopic rod; 14. a splint; 15. a rubber layer; 16. a slide plate; 17. a slide bar; 18. a rotating member; 19. operating the motor; 20. a side plate; 21. sanding an abrasive belt; 22. a rotating roller; 23. a single chip microcomputer; 24. a control key; 25. a display; 26. and a cylinder.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 5, in the embodiment of the present invention, an end surface treatment tool for an automobile exhaust manifold includes a table top 1, a control box 5 is installed on a lower surface of the table top 1, supporting legs 6 are welded on one side of the lower surface of the table top 1, a dust cover 2 is welded on an upper surface of the table top 1, a clamping member 4 is installed on an inner upper end of the dust cover 2, a polishing member 3 is slidably connected to the upper surface of the table top 1, a through window 8 is installed on a front surface of the dust cover 2, a rotating rod groove 9 is formed on the upper surface of the table top 1, a sliding groove 10 is formed at a position close to the rotating rod groove 9, a rotating rod 11 is rotatably connected to the inner portion of the rotating rod groove 9, a moving motor 7 (type 42BYGH series) is installed on an outer surface of one side of the table top 1 at one end of the rotating rod 11, the table top 1 and the, four supporting legs 6 are arranged, the four supporting legs 6 are respectively welded at one corner of the lower surface of the table board 1, the lower end of each supporting leg 6 is provided with a fixing hole, the supporting legs 6 penetrate through the fixing holes on the supporting legs 6 through screws to be fixed on the ground, a rotating rod 11 is rotatably connected inside a rotating rod groove 9 through a mobile motor 7, two sliding grooves 10 are arranged, the two sliding grooves 10 are respectively arranged at the front side position and the rear side position of the upper surface rotating rod groove 9 of the table board 1, firstly, a taking-out device is arranged at the use position and can penetrate through the fixing holes on the supporting legs 6 through the supporting legs 6 to be fixed on the ground through the supporting legs 6 according to the use condition, then, an exhaust manifold after injection molding is taken out, the exhaust manifold after injection molding is placed at the inner side of a clamping component 4, the exhaust manifold is clamped through the clamping component 4 to be placed, the end surface of the exhaust manifold is, drive the component 3 of polishing and remove at the upper surface of mesa 1, the adjustment component 3's of polishing operating position, the component 3 operation of polishing, the lower surface of the component 3 upper surface contact exhaust manifold's of polishing terminal surface, the component 3 of polishing polishes exhaust manifold's terminal surface, the in-process of polishing, the component 3 left back of polishing removes and polishes exhaust manifold's of different positions terminal surface, the adjustable component 3 of polishing's angle of polishing, dust cover 2 prevents splashing of dust in the use, see the operational aspect of device through 8 windows, finally, after the use is accomplished, it can to take out the exhaust manifold after polishing.

In fig. 1, 3: the rear end of clamping member 4 is provided with fixed plate 12, the welding of the front surface one side of fixed plate 12 has telescopic link 13 (the model is YMD601), the front surface welding of telescopic link 13 has splint 14, the front surface of splint 14 is provided with rubber layer 15, fixed plate 12 passes through telescopic link 13 fixed connection with splint 14, fixed plate 12, telescopic link 13 is provided with two sets ofly with splint 14, two sets of fixed plates 12, telescopic link 13 corresponds the internal surface position department around the inside upper end of installing at dust cover 2 through fixed plate 12 with splint 14, rubber layer 15 is the component of a rubber material, take out the exhaust manifold after moulding plastics, the inboard of splint 14 is put to the exhaust manifold after moulding plastics, telescopic link 13 operation promotes splint 14 and passes through the centre gripping of rubber layer 15 at the exhaust manifold surface, exhaust manifold's terminal surface is located the top.

In fig. 1, 4: the lower end of the grinding component 3 is provided with a sliding plate 16, the lower surface of the sliding plate 16 is welded with a rotating part 18, the lower surface of the sliding plate 16 is welded with a sliding strip 17 at a position close to the rotating part 18, the upper surface of the sliding plate 16 is welded with an air cylinder 26 (model: AXWF32-50-W5), the upper surface of the air cylinder 26 is welded with a side plate 20, the inner side of the side plate 20 is rotatably connected with a rotating roller 22, one end of the front surface of the side plate 20 is provided with a running motor 19 (model: ZYTD-50SRZ-R2), the outer surface of the rotating roller 22 is rotatably connected with a grinding abrasive belt 21, the sliding plate 16 and the side plate 20 are fixedly connected through the air cylinder 26, the rotating roller 22 is rotatably connected with the inner surface of the grinding abrasive belt 21 through a running motor 19, two rotating rollers 22 are arranged, the grinding component 3 and the table board 1 are connected with the sliding groove 10 in a sliding mode through a sliding strip 17, an internal thread is formed in the inner surface of the rotating piece 18, an external thread is formed in the outer surface of the rotating rod 11, the internal thread of the inner surface of the rotating piece 18 is matched with the external thread of the outer surface of the rotating rod 11, the rotating rod 11 is driven to rotate inside the rotating piece 18 by the operation of the moving motor 7, the sliding plate 16 is driven to move on the upper surface of the table board 1, and the slide bar 17 slides in the chute 10, the working position of the polishing component 3 is adjusted, the air cylinder 26 runs to contact the upper surface of the polishing abrasive belt 21 with the lower surface of the end surface of the exhaust manifold, the running motor 19 drives the polishing abrasive belt 21 to rotate through the rotating roller 22, the polishing abrasive belt 21 polishes the end surface of the exhaust manifold, in the polishing process, the grinding component 3 moves left and back to grind the end faces of the exhaust manifolds at different positions, and the grinding angle of the grinding component 3 is adjusted through the air cylinder 26.

In fig. 1, 5: the internally mounted of control box 5 has singlechip 23 (the model is STM32F103C8T6), display 25 is installed to the front surface lower extreme one side of control box 5, control button 24 is installed to the front surface lower extreme opposite side of control box 5, the input of singlechip 23 is connected to control button 24's output electrode, display 25 and moving motor 7's input is connected to singlechip 23's output electrode, the input of the member of

polishing

3 and 4 electricity links of clamping member of singlechip 23 output electrode connection, press control button 24 and pass through the operation of singlechip 23 controlling means, increase the use convenience of device, can watch the in service behavior of device through display 25.

The working principle of the invention is as follows: firstly, the taking-out device is placed at a use position and can penetrate through a fixing hole on a supporting leg 6 through the supporting leg 6 supporting device according to the use condition and be fixed on the ground through a screw according to the use condition, then the exhaust manifold after injection molding is taken out, the exhaust manifold after injection molding is placed at the inner side of a clamping plate 14, a press control button 24 controls an expansion rod 13 to operate through a single chip microcomputer 23 to push the clamping plate 14 to be clamped on the outer surface of the exhaust manifold through a rubber layer 15, the end surface of the exhaust manifold is positioned above a polishing component 3, a moving motor 7 operates to drive a rotating rod 11 to rotate in a rotating part 18 to drive a sliding plate 16 to move on the upper surface of a table board 1, a sliding strip 17 slides in a sliding groove 10 to adjust the working position of the polishing component 3, an air cylinder 26 operates to contact the upper surface of a polishing abrasive belt 21 with the lower surface of the end surface, sanding belt 21 polishes exhaust manifold's terminal surface, and the in-process of polishing, the component 3 that polishes removes the terminal surface of polishing exhaust manifold to different positions about, through the angle of polishing of the component 3 of polishing of cylinder 26 adjustment, and dust cover 2 prevents splashing of dust in the use, watches the operational aspect of device through window 8, and at last, after the use was accomplished, telescopic link 13 shrink, take out exhaust manifold after polishing can.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. A tool for processing the end face of an automobile exhaust manifold comprises a table top (1) and is characterized in that, a control box (5) is arranged on the lower surface of the table board (1), supporting legs (6) are welded on one side of the lower surface of the table board (1), the upper surface of the table top (1) is welded with a dust cover (2), the upper end inside the dust cover (2) is provided with a clamping component (4), the upper surface of the table top (1) is connected with a polishing component (3) in a sliding way, the front surface of the dust cover (2) is provided with a through window (8), the upper surface of the table board (1) is provided with a rotating rod groove (9), the upper surface of the table board (1) facing to the position close to the rotating rod groove (9) is provided with a sliding groove (10), the inside of bull stick groove (9) rotates and is connected with bull stick (11), one side surface mounting of one end mesa (1) of bull stick (11) has mobile motor (7).

2. The tooling for processing the end face of the exhaust manifold of the automobile according to claim 1, wherein a fixed plate (12) is arranged at the rear end of the clamping member (4), a telescopic rod (13) is welded on one side of the front surface of the fixed plate (12), a clamping plate (14) is welded on the front surface of the telescopic rod (13), and a rubber layer (15) is arranged on the front surface of the clamping plate (14).

3. The tooling for processing the end face of the exhaust manifold of the automobile according to claim 1, wherein a sliding plate (16) is arranged at the lower end of the grinding member (3), a rotating part (18) is welded on the lower surface of the sliding plate (16), a sliding strip (17) is welded on the lower surface of the sliding plate (16) at a position close to the rotating part (18), an air cylinder (26) is welded on the upper surface of the sliding plate (16), a side plate (20) is welded on the upper surface of the air cylinder (26), a rotating roller (22) is rotatably connected to the inner side of the side plate (20), an operating motor (19) is installed at one end of the front surface of the side plate (20), and an abrasive belt (21) is rotatably connected to the outer surface of the rotating roller (.

4. The automobile exhaust manifold end face processing tool according to claim 1, characterized in that a single chip microcomputer (23) is installed inside the control box (5), a display (25) is installed on one side of the lower end of the front surface of the control box (5), and a control key (24) is installed on the other side of the lower end of the front surface of the control box (5).

5. The tool for processing the end face of the exhaust manifold of the automobile according to claim 1, wherein the table top (1) and the dust cover (2) are both members made of stainless steel, and the transparent window (8) is a member made of transparent toughened glass.

6. The tool for processing the end face of the automobile exhaust manifold according to claim 1, wherein four supporting feet (6) are arranged, the four supporting feet (6) are respectively welded to one corner of the lower surface of the table board (1), a fixing hole is formed in the lower end of each supporting foot (6), and the supporting feet (6) penetrate through the fixing holes in the supporting feet (6) through screws and are fixed to the ground.

7. The tooling for processing the end face of the exhaust manifold of the automobile according to claim 1, wherein the rotating rod (11) is rotatably connected inside the rotating rod groove (9) through a moving motor (7), two sliding grooves (10) are provided, and the two sliding grooves (10) are respectively arranged at the front side and the rear side of the rotating rod groove (9) on the upper surface of the table top (1).

8. The tooling for processing the end face of the exhaust manifold of the automobile according to claim 2, wherein the fixing plate (12) and the clamping plate (14) are fixedly connected through a telescopic rod (13), two sets of the fixing plate (12), the telescopic rod (13) and the clamping plate (14) are arranged, the two sets of the fixing plate (12), the telescopic rod (13) and the clamping plate (14) are correspondingly arranged at the front and rear inner surface positions of the upper end of the inner part of the dust cover (2) through the fixing plate (12), and the rubber layer (15) is a rubber component.

9. The tool for processing the end face of the exhaust manifold of the automobile as claimed in claim 3, the sliding plate (16) is fixedly connected with the side plate (20) through a cylinder (26), the rotating roller (22) is rotationally connected with the inner surface of the sanding belt (21) through a running motor (19), two rotating rollers (22) are arranged, the two rotating rollers (22) are correspondingly arranged on one side of the inner surface of the sanding belt (21), the outer surface of the slide bar (17) is matched with the opening area of the sliding groove (10), the grinding component (3) and the table top (1) are connected with the sliding groove (10) in a sliding way through a sliding strip (17), the inner surface of the rotating part (18) is provided with internal threads, the outer surface of the rotating rod (11) is provided with external threads, the internal thread of the inner surface of the rotating piece (18) is matched with the external thread of the outer surface of the rotating rod (11).

10. The automobile exhaust manifold end face processing tool according to claim 4, wherein an output end electrode of the control button (24) is connected with an input end of a single chip microcomputer (23), an output end electrode of the single chip microcomputer (23) is connected with a display (25) and an input end of a moving motor (7), and an output end electrode of the single chip microcomputer (23) is connected with an input end of a grinding component (3) and a clamping component (4) electric connection component.