CN111015093A - High-reliability composite sealing ring processing technology for main shaft bearing - Google Patents

High-reliability composite sealing ring processing technology for main shaft bearing Download PDF

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Publication number
CN111015093A
CN111015093A CN201911181485.8A CN201911181485A CN111015093A CN 111015093 A CN111015093 A CN 111015093A CN 201911181485 A CN201911181485 A CN 201911181485A CN 111015093 A CN111015093 A CN 111015093A
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China
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sealing ring
grinding
machining
main shaft
shaft bearing
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CN201911181485.8A
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张其峰
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Dalian Jinshan Compressors Manufacturing Co ltd
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Dalian Jinshan Compressors Manufacturing Co ltd
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Priority to CN201911181485.8A priority Critical patent/CN111015093A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

The invention discloses a processing technique of a high-reliability composite sealing ring for a main shaft bearing, which belongs to the technical field of processing technique, and the processing technique of the high-reliability composite sealing ring for the main shaft bearing ensures that the sealing ring produced by the technique has higher hardness, and a plurality of sealing ring blanks can be simultaneously manufactured in the manufacturing process of the technique, compared with the method of pouring and processing with a mould, the processing time is reduced, the processing efficiency of the sealing ring is greatly improved, and hard alloy powder and graphite powder can form a wear-resistant coating on the surface of the sealing ring, and the friction force of the graphite powder is smaller, so that the sealing ring manufactured by the technique is less in friction force when in use, but has higher wear resistance, the condition that the sealing ring is easy to wear and has larger friction force in the use process is reduced, thereby ensuring the normal service life of the sealing ring, the sealing ring is convenient for workers to process and use.

Description

High-reliability composite sealing ring processing technology for main shaft bearing
Technical Field
The invention belongs to the technical field of machining processes, and particularly relates to a machining process of a high-reliability composite sealing ring for a main shaft bearing.
Background
The sealing ring is an annular sealing element with a notch, the sealing ring is placed in an annular groove of the sleeve, the sleeve and the shaft rotate together, and the sealing ring is tightly abutted against the inner hole wall of the static element by the elasticity of the pressed notch, so that the sealing effect can be achieved.
In the process of sealing ring processing, often can use the form of pouring to process, but this kind of processing method not only process time is long, and machining efficiency is slower, and ordinary sealing ring still has the easy wearing and tearing that take place in the in-process of using, the less shortcoming of hardness, can produce great frictional force when using, thereby make the sealing ring take place great wearing and tearing easily, make the life-span of sealing ring lower, thereby be not convenient for people to the use of sealing ring, consequently, need one kind can strengthen the processing and the high reliability composite seal ring processing technology for main shaft bearing that machining efficiency is high to the sealing ring and solve above-mentioned problem.
Disclosure of Invention
Technical problem to be solved
In order to overcome the defects in the prior art, the invention provides a high-reliability composite sealing ring processing technology for a main shaft bearing, and solves the problems that the processing time is long and the efficiency is slow in the common sealing ring processing technology, and the service life of the sealing ring is short because the processed sealing ring is not subjected to strengthening treatment.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: the machining process of the high-reliability composite sealing ring for the main shaft bearing comprises the following steps of:
step 1, forging and rough forming:
the material chooses the ball-milling cast iron material for use, forges the ball-milling cast iron material into the cylindrical rectangular material that has even diameter, and the winding that reuse instrument is cylindrical rectangular material even and inseparable on cylindrical mould surface, uses the cutter to divide cylindrical rectangular material into the segmentations respectively after the winding is accomplished for the rectangular material of winding together can form a plurality of sealing ring blank.
Step 2, press-forming:
softening and quenching the plurality of cut sealing ring blanks, pressing the two cut ports of the sealing ring blanks by using a pressing tool after quenching to enable the sealing ring blanks to be positioned on the same plane, and performing heat setting on the sealing ring blanks after pressing to enable the sealing ring blanks to be finished sealing rings.
Step 3, rough machining and machining stress release:
cutting off the edge angles on the two side edges of the inner surface of the sealing ring by using a cutting tool, roughly grinding the two end surfaces by using a rough turning machine, and roughly grinding the two planes on a plane grinding machine.
And after the machining is finished, taking down the seal ring subjected to rough grinding from the lathe, and then placing the seal ring on a tray for 2-5 days to release machining stress of the workpiece.
After the stress is released, the material is cleaned and naturally dried, and after the drying, the material is subjected to sand blasting by using a tool.
Step 4, spraying a coating:
taking a proper amount of hard alloy powder and graphite powder, mixing the hard alloy powder and the graphite powder by using a mixing device to prepare spraying powder, detecting the flowability of the prepared spraying powder, uniformly spraying the spraying powder meeting the requirement on the surface of a sealing ring by adopting a supersonic flame spraying technology after the detection is finished, and carrying out heat treatment on the sprayed sealing ring after the spraying is finished so as to reduce the internal stress of a coating and the interface stress of a coating substrate, and cooling along with a furnace.
Step 5, fine machining and machining stress release:
and after spraying, carrying out semi-fine grinding on the sealing ring, carrying out fine grinding on the sealing ring after the semi-fine grinding is finished, slightly scraping a grinding surface by using fingers after the grinding is finished, and if a gap is sensed, re-grinding until the gap disappears until the surface of the coating is flat and bright.
And after the machining is finished, taking the workpiece down from the lathe, and then placing the workpiece on the tray for 2-5 days to release the machining stress of the workpiece.
Step 6, hardness treatment:
and heating the sealing ring to 1170-1190 ℃ by using a resistance type heat treatment furnace, preserving heat for 30 minutes, cooling the workpiece furnace to 970-990 ℃, preserving heat for 60 minutes, and cooling the sealing ring by water after the workpiece furnace is taken out of the furnace.
As a further scheme of the invention: the forging temperature of the ball milling cast iron material in the step 1 is 1200-1300 ℃, and the diameter of the cylindrical strip material is slightly larger than the diameter of the end face of the sealing ring to be processed.
As a further scheme of the invention: the ball-milling cast iron material is QT400-18AL, and the pressing time of the seal ring blank material in the step 2 is 30-40 minutes.
As a further scheme of the invention: the temperature of the heat setting in the step 2 is 250-400 ℃, the preferred temperature is 250-350 ℃, and the heat preservation time is 30-60 minutes.
As a further scheme of the invention: and a 120-mesh green carbon grinding wheel can be selected during coarse grinding in the step 3.
As a further scheme of the invention: in the step 5, the mass fraction of the hard alloy powder in the spraying powder accounts for 85-95%, the mass fraction of the graphite powder accounts for 5-15%, the particle size of the hard alloy powder is 10-80 μm, and the particle size of the graphite powder is 30-60 μm.
As a further scheme of the invention: in the step 5, a green carbon grinding wheel with 150-240 meshes can be selected for semi-fine grinding, and a carborundum grinding wheel with 400-600 meshes can be selected for fine grinding.
(III) advantageous effects
Compared with the prior art, the invention has the beneficial effects that:
the high-reliability composite sealing ring processing technology for the main shaft bearing can simultaneously manufacture a plurality of sealing ring blank materials by uniformly and tightly winding forged strip materials on the surface of a cylindrical die and respectively cutting the strip materials by using a cutter, and can also reduce the processing time compared with a mode of pouring with the die by spraying a proper amount of hard alloy powder and graphite powder on the surface of the sealing ring and adopting a resistance type heat treatment mode to carry out hardness processing on the sealing ring, so that the sealing ring produced by the technology has higher hardness, a plurality of sealing ring blank materials can be simultaneously manufactured in the manufacturing process of the technology, the processing efficiency of the sealing ring is greatly improved, a wear-resistant coating can be formed on the surface of the sealing ring by the hard alloy powder and the graphite powder, the friction force of the graphite powder is smaller, and the sealing ring manufactured by the technology is smaller in friction force when in use, but the wear resistance is higher, has reduced the easy condition that takes place wearing and tearing and frictional force are great of sealing ring in the in-process that uses to can ensure the normal life of sealing ring, made things convenient for staff to the processing and the use of sealing ring.
Drawings
FIG. 1 is a schematic view of the process of the present invention.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
As shown in fig. 1, the present invention provides a technical solution: the machining process of the high-reliability composite sealing ring for the main shaft bearing comprises the following steps of:
step 1, forging and rough forming:
the material chooses the ball-milling cast iron material for use, forge the ball-milling cast iron material into the cylindrical rectangular material that has even diameter, reuse the even and inseparable winding of cylindrical rectangular material on cylindrical mould surface, use the cutter to divide the section respectively cylindrical rectangular material after the winding is accomplished, make the rectangular material that twines together can form a plurality of sealing ring blanks, through equipment step 1, make this manufacturing process can be through the even inseparable winding of rectangular material that will forge the completion on cylindrical mould surface, reuse the cutter method of dividing the section respectively can produce a plurality of sealing ring blanks simultaneously, compare with the mode of mould pouring processing, the time of processing has been reduced, the machining efficiency of sealing ring has greatly been improved.
The forging temperature of the ball milling cast iron material in the step 1 is 1200-1300 ℃, the diameter of the cylindrical strip material is slightly larger than the diameter of the end face of the sealing ring to be processed, and the type of the ball milling cast iron material is QT400-18 AL.
Step 2, press-forming:
softening and quenching the plurality of cut sealing ring blanks, pressing the two cut ports of the sealing ring blanks by using a pressing tool after quenching to enable the sealing ring blanks to be positioned on the same plane, and performing heat setting on the sealing ring blanks after pressing to enable the sealing ring blanks to be finished sealing rings.
The pressing time of the sealing ring blank in the step 2 is 30-40 minutes, the temperature of heat setting in the step 2 is 250-400 ℃, the preferred temperature is 250-350 ℃, and the heat preservation time is 30-60 minutes.
Step 3, rough machining and machining stress release:
cutting off the edge angles on the two side edges of the inner surface of the sealing ring by using a cutting tool, roughly grinding the two end surfaces by using a rough turning machine, and roughly grinding the two planes on a plane grinding machine.
And after the machining is finished, taking down the seal ring subjected to rough grinding from the lathe, and then placing the seal ring on a tray for 2-5 days to release machining stress of the workpiece.
After the stress is released, the material is cleaned and naturally dried, and after the drying, the material is subjected to sand blasting by using a tool.
And a 120-mesh green carbon grinding wheel can be selected during coarse grinding in the step 3.
Step 4, spraying a coating:
taking a proper amount of hard alloy powder and graphite powder, mixing the hard alloy powder and the graphite powder by using mixing equipment, thereby preparing spraying powder, detecting the fluidity of the prepared spraying powder, uniformly spraying the spraying powder meeting the requirement on the surface of the sealing ring by adopting a supersonic flame spraying technology after the detection is finished, carrying out heat treatment on the sprayed sealing ring after the spraying is finished so as to reduce the internal stress of the coating and the interface stress of the coating matrix, cooling along with the furnace, the surface of the sealing ring is sprayed with the hard alloy powder and the graphite powder, and the hard alloy powder and the graphite powder can form a wear-resistant coating on the surface of the sealing ring, the friction force of the graphite powder is small, so that the sealing ring manufactured by the process is small in friction force when in use, but the wear resistance of the sealing ring is high due to the existence of the hard alloy powder.
In the step 4, the mass fraction of the hard alloy powder in the spraying powder accounts for 85-95%, the mass fraction of the graphite powder accounts for 5-15%, the particle size of the hard alloy powder is 10-80 μm, and the particle size of the graphite powder is 30-60 μm.
Step 5, fine machining and machining stress release:
and after spraying, carrying out semi-fine grinding on the sealing ring, carrying out fine grinding on the sealing ring after the semi-fine grinding is finished, slightly scraping a grinding surface by using fingers after the grinding is finished, and if a gap is sensed, re-grinding until the gap disappears until the surface of the coating is flat and bright.
And after the machining is finished, taking the workpiece down from the lathe, and then placing the workpiece on the tray for 2-5 days to release the machining stress of the workpiece.
In the step 5, a green carbon grinding wheel with 150-240 meshes can be selected for semi-fine grinding, and a carborundum grinding wheel with 400-600 meshes can be selected for fine grinding.
Step 6, hardness treatment:
the sealing ring is heated to 1170-1190 ℃ by adopting a resistance type heat treatment furnace, the temperature is maintained for 30 minutes, the workpiece furnace is cooled to 970-990 ℃, the temperature is maintained for 60 minutes, the sealing ring is cooled by water after being taken out of the furnace, the sealing ring can be subjected to hardness treatment by adopting a resistance type heat treatment mode in the step 6, so that the sealing ring produced by the process has higher hardness and better corrosion resistance, the sealing ring can be sampled for hardness detection after being subjected to the hardness treatment, and the testing is carried out according to an ASTM A262 standard method E, which shows that the sealing ring processed by the processing process has good corrosion resistance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.

Claims (7)

1. The machining process of the high-reliability composite sealing ring for the main shaft bearing is characterized by comprising the following steps of:
step 1, forging and rough forming:
the material is a ball-milling cast iron material, the ball-milling cast iron material is forged into a cylindrical strip material with uniform diameter, then a tool is used for uniformly and tightly winding the cylindrical strip material on the surface of a cylindrical die, and after winding is finished, the cylindrical strip material is respectively cut into sections by using a cutter, so that the wound strip material can form a plurality of sealing ring blanks;
step 2, press-forming:
softening and quenching the cut sealing ring blanks, pressing the two cut ports of the sealing ring blanks by using a pressing tool after quenching to enable the sealing ring blanks to be positioned on the same plane, and performing heat setting on the sealing ring blanks after pressing to enable the sealing ring blanks to be finished sealing rings;
step 3, rough machining and machining stress release:
cutting off the edge angles on the two side edges of the inner surface of the sealing ring by using a cutting tool, roughly grinding two end surfaces by using a rough turning machine, and roughly grinding two planes on a plane grinding machine;
after the machining is finished, taking the seal ring subjected to rough grinding off a lathe, and then placing the seal ring on a tray for 2-5 days to release machining stress of the workpiece;
cleaning and naturally drying the stress after releasing the stress, and performing sand blasting treatment on the stress by using a tool after drying;
step 4, spraying a coating:
taking a proper amount of hard alloy powder and graphite powder, mixing the hard alloy powder and the graphite powder by using a mixing device to prepare spraying powder, detecting the flowability of the prepared spraying powder, uniformly spraying the spraying powder meeting the requirement on the surface of a sealing ring by adopting a supersonic flame spraying technology after the detection is finished, and carrying out heat treatment on the sprayed sealing ring after the spraying is finished so as to reduce the internal stress of a coating and the interface stress of a coating substrate, and cooling along with a furnace;
step 5, fine machining and machining stress release:
carrying out semi-fine grinding on the sealing ring after spraying, carrying out fine grinding on the sealing ring after the semi-fine grinding is finished, slightly scraping a grinding surface by using fingers after the grinding is finished, and if a gap is sensed, grinding again until the gap disappears until the surface of the coating is flat and bright;
after the machining is finished, taking the workpiece off the lathe, and then placing the workpiece on a tray for 2-5 days to release machining stress of the workpiece;
step 6, hardness treatment:
and heating the sealing ring to 1170-1190 ℃ by using a resistance type heat treatment furnace, preserving heat for 30 minutes, cooling the workpiece furnace to 970-990 ℃, preserving heat for 60 minutes, and cooling the sealing ring by water after the workpiece furnace is taken out of the furnace.
2. The machining process of the high-reliability composite sealing ring for the main shaft bearing according to claim 1, characterized in that: the forging temperature of the ball milling cast iron material in the step 1 is 1200-1300 ℃, and the diameter of the cylindrical strip material is slightly larger than the diameter of the end face of the sealing ring to be processed.
3. The machining process of the high-reliability composite sealing ring for the main shaft bearing according to claim 1, characterized in that: the ball-milling cast iron material is QT400-18AL, and the pressing time of the seal ring blank material in the step 2 is 30-40 minutes.
4. The machining process of the high-reliability composite sealing ring for the main shaft bearing according to claim 1, characterized in that: the temperature of the heat setting in the step 2 is 250-400 ℃, the preferred temperature is 250-350 ℃, and the heat preservation time is 30-60 minutes.
5. The machining process of the high-reliability composite sealing ring for the main shaft bearing according to claim 1, characterized in that: and a 120-mesh green carbon grinding wheel can be selected during coarse grinding in the step 3.
6. The machining process of the high-reliability composite sealing ring for the main shaft bearing according to claim 1, characterized in that: in the step 4, the mass fraction of the hard alloy powder in the spraying powder accounts for 85-95%, the mass fraction of the graphite powder accounts for 5-15%, the particle size of the hard alloy powder is 10-80 μm, and the particle size of the graphite powder is 30-60 μm.
7. The machining process of the high-reliability composite sealing ring for the main shaft bearing according to claim 1, characterized in that: in the step 5, a green carbon grinding wheel with 150-240 meshes can be selected for semi-fine grinding, and a carborundum grinding wheel with 400-600 meshes can be selected for fine grinding.
CN201911181485.8A 2019-11-27 2019-11-27 High-reliability composite sealing ring processing technology for main shaft bearing Pending CN111015093A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB852359A (en) * 1956-10-04 1960-10-26 Renault Improvements in and relating to the manufacture of metal rings
CN103014473A (en) * 2012-12-26 2013-04-03 洛阳双瑞特种装备有限公司 Machining process of Ti-containing corrosion-resisting alloy sealing ring
CN104233179A (en) * 2014-09-30 2014-12-24 广东澳利坚建筑五金有限公司 Preparation method for wear-resistant thermally-sprayed composite copper-aluminum alloy coating and coating material
CN104289871A (en) * 2014-09-16 2015-01-21 萍乡市德博科技发展有限公司 Method for machining sealing rings
CN105057988A (en) * 2015-08-21 2015-11-18 江西省萍乡市三善机电有限公司 Method for preparing turbine sealing rings through alloy wire rod
WO2015192396A1 (en) * 2014-06-18 2015-12-23 浙江工业大学 Metal-based/diamond laser composite coating and preparation method thereof
CN107541694A (en) * 2016-06-23 2018-01-05 安易斯密封(宁波)有限公司 A kind of preparation method of rotary packing ring surface lubrication wear-resisting coating

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB852359A (en) * 1956-10-04 1960-10-26 Renault Improvements in and relating to the manufacture of metal rings
CN103014473A (en) * 2012-12-26 2013-04-03 洛阳双瑞特种装备有限公司 Machining process of Ti-containing corrosion-resisting alloy sealing ring
WO2015192396A1 (en) * 2014-06-18 2015-12-23 浙江工业大学 Metal-based/diamond laser composite coating and preparation method thereof
CN104289871A (en) * 2014-09-16 2015-01-21 萍乡市德博科技发展有限公司 Method for machining sealing rings
CN104233179A (en) * 2014-09-30 2014-12-24 广东澳利坚建筑五金有限公司 Preparation method for wear-resistant thermally-sprayed composite copper-aluminum alloy coating and coating material
CN105057988A (en) * 2015-08-21 2015-11-18 江西省萍乡市三善机电有限公司 Method for preparing turbine sealing rings through alloy wire rod
CN107541694A (en) * 2016-06-23 2018-01-05 安易斯密封(宁波)有限公司 A kind of preparation method of rotary packing ring surface lubrication wear-resisting coating

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