CN111014557A - Electric brush assembly process - Google Patents
Electric brush assembly process Download PDFInfo
- Publication number
- CN111014557A CN111014557A CN201911263639.8A CN201911263639A CN111014557A CN 111014557 A CN111014557 A CN 111014557A CN 201911263639 A CN201911263639 A CN 201911263639A CN 111014557 A CN111014557 A CN 111014557A
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- CN
- China
- Prior art keywords
- material belt
- electric brush
- conveying
- bending
- machine
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Motor Or Generator Current Collectors (AREA)
Abstract
The invention relates to the technical field of electric brush assembly, and discloses an electric brush assembly process, which connects basic parts of an electric brush by a material belt through the arrangement of the material belt, increases the stability of the basic parts of a circuit, ensures that deflection and other conditions are not generated in the transportation process, ensures that the basic parts of the circuit are assembled on the material belt, and the material belt can bring higher detection range and precision for a detection sensor, thereby being capable of controlling equipment to carry out automatic assembly, realizing the automation of electric brush assembly, reducing the steps of manual operation through an automatic process flow, reducing the number of manual workers, saving labor cost, improving the product quality and efficiency, and leading the mechanical arrangement to be relatively compact and occupying small area due to the reduction of personnel allocation, realizing the positioning transmission of the machine by the automatic equipment connection, and being convenient for a user to change accessories assembled on the material belt according to the characteristics of the electric brush, the flexibility of the device assembly is increased.
Description
Technical Field
The invention relates to the technical field of electric brush assembly, in particular to an electric brush assembly process.
Background
Present brush equipment is still more original, each step of equipment is accomplished by manual operation machinery mostly, and all rely on the complete shaping back of mould preparation, the equipment carbon crystal of artifical completion again or accessories such as shockproof glue, but used many machines need manual operation, the cost of labor is high, whole speed is influenced by workman's technical ability height with the quality, the unable assurance of manual assembly quality, need artifical magnifying glass inspection when detecting, it is big with eye fatigue strength, it is all not high to lead to product quality qualification rate and efficiency, and remove for the convenience of customers, mechanical layout is loose, take up an area of greatly, degree of automation is low, be unfavorable for improving production efficiency and product quality. Therefore, a brush assembly process is needed to solve the above problems.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the electric brush assembly process, which has the advantages of tight equipment connection, high production efficiency, product quality guarantee, labor cost saving and the like, and solves the problems that the existing electric brush assembly is more original and has various unreasonable conditions during the electric brush assembly.
(II) technical scheme
In order to realize the purposes of tight connection of the equipment, high production efficiency, product quality guarantee and labor cost saving, the invention provides the following technical scheme: the brush assembly process comprises the following steps:
s1, combining and discharging: firstly, two conveying devices A are arranged, the two conveying devices A are conveyed in opposite directions and have the same transmission speed, then a material belt is placed on the conveying equipment A, and the plug and the electric brush piece are connected with the top surface of the material belt in a glue connection mode, one end of the two conveying devices A close to each other is respectively connected with the two sides of the riveting machine, the strip-shaped plug and the strip-shaped electric brush piece are respectively conveyed through the two conveying devices A, when the strip-shaped plug and the strip-shaped electric brush sheet are conveyed to the appointed position of the riveting machine, the riveting machine automatically assembles the strip-shaped plug and the strip-shaped electric brush sheet together to form a semi-finished electric brush material belt, the front side of the riveting machine is provided with a conveying device B, the combined semi-finished electric brush material belt is taken out in a manual mode and then placed on the conveying device B, and waste materials of electric brush pieces are removed in a manual detection mode.
S2, carbon crystal installation: the carbon crystal assembling machine is additionally arranged on the conveying equipment B, when the semi-finished product electric brush material belt is conveyed to the designated position of the carbon crystal assembling machine through the conveying equipment B, the carbon crystal assembling machine driving device automatically presses carbon crystals into holes in the semi-finished product electric brush material belt, and the to-be-finished product electric brush material belt is formed.
S3, bending: one side that riveter was kept away from to conveying equipment B is connected with the bender, the bender adopts full-automatic bender, fixed mounting has two kinds of moulds of bending on the bender, the mould bending angle of bending that is close to conveying equipment one side is less than the mould of bending of keeping away from conveying equipment one side, when treating that the finished product brush material area conveys the bender assigned position through conveying equipment, divide twice through two kinds of moulds of bending respectively and bend, bend in advance for the first time, appointed camber is bent to the second time, form and take the finished product brush material area, one side that conveying equipment B was kept away from to the bender is connected with conveying equipment C, take out the back from the bender through artifical manual mode with the finished product brush material area, place on conveying equipment.
S4, mounting the shockproof glue: the conveying equipment C is fixedly provided with a shockproof glue assembling machine, when a finished product electric brush material belt is conveyed to the appointed position of the shockproof glue assembling machine through the conveying equipment C, the drive device cuts off shockproof glue of the rolled strip-shaped supplied material and conveys the shockproof glue to the suction head groove, the drive device moves the suction head groove to the appointed position, the shockproof glue is pasted on the electric brush piece to form the finished product electric brush material belt, and one side, away from the bending machine, of the conveying equipment C is connected with the gluing assembling machine.
S5, discharging finished products: when the finished electric brush material belt is conveyed to the appointed position of the gluing assembling machine, the gluing assembling machine automatically punches and shears the finished electric brush material belt into single electric brushes.
Preferably, the conveying device A is fixedly provided with a material pushing device and a detecting device.
Preferably, the conveying device C is fixedly provided with a material pushing device.
Preferably, the riveting machine is a full-automatic riveting machine.
Preferably, the conveying equipment A, the conveying equipment B and the conveying equipment C all adopt belt conveyors.
(III) advantageous effects
Compared with the prior art, the invention provides an electric brush assembly process, which has the following beneficial effects:
1. this brush assembly process through the setting in material area, connects the basic part material area of brush, increases the stability of the basic part of circuit, guarantees the condition such as can not produce the incline in the transportation to the equipment that makes the basic part of circuit all goes on material area, and the material area can bring higher detection range and precision for detecting the sensor, thereby can controlgear carry out automatic assembly, realizes the automation of brush equipment.
2. This brush assembly process through automatic process flow, makes manually operation's step reduce to reduce manual work personnel's quantity, practice thrift the cost of labor, and avoided the potential safety hazard and the installation error that manually operation exists, improved product quality and efficiency when reducing danger coefficient, and because personnel are equipped with the reduction, make mechanical layout inseparable relatively, area is little.
3. This brush assembly process connects through automatic equipment, realizes machinery self and fixes a position the transmission, and the person of facilitating the use can take the accessory of equipment according to the brush characteristic change, has increased equipment's flexibility.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows: the brush assembly process comprises the following steps:
s1, combining and discharging: firstly, two conveying devices A are arranged, the conveying devices A adopt belt conveyors, the two conveying devices A are conveyed in opposite directions and have the same transmission speed, then a material belt is placed on the conveying devices A, a plug and a brush sheet are connected with the top surface of the material belt in a glue connection mode, one ends, close to each other, of the two conveying devices A are respectively connected with two sides of a riveting machine, the riveting machine adopts a full-automatic riveting machine, a strip-shaped plug and a strip-shaped brush sheet are respectively conveyed through the two conveying devices A, when the strip-shaped plug and the strip-shaped brush sheet are conveyed to the appointed position of the riveting machine, the riveting machine automatically assembles the strip-shaped plug and the strip-shaped brush sheet together to form a semi-finished product brush material belt, a conveying device B is arranged on the front surface of the riveting machine, the conveying device B adopts a belt conveyor, the combined semi-finished product brush material belt is taken out in a manual mode and then placed on the conveying device B, and the waste of the electric brush piece is removed in a manual detection mode.
S2, carbon crystal installation: the carbon crystal assembling machine is additionally arranged on the conveying equipment B, when the semi-finished product electric brush material belt is conveyed to the designated position of the carbon crystal assembling machine through the conveying equipment B, the carbon crystal assembling machine driving device automatically presses carbon crystals into holes in the semi-finished product electric brush material belt, and the to-be-finished product electric brush material belt is formed.
S3, bending: one side that riveter was kept away from to conveying equipment B is connected with the bender, the bender adopts full-automatic bender, fixed mounting has two kinds of moulds of bending on the bender, the mould bending angle of bending that is close to conveying equipment one side is less than the mould of bending of keeping away from conveying equipment one side, when treating that the finished product brush material area conveys the bender assigned position through conveying equipment, divide twice through two kinds of moulds of bending respectively and bend, first prebend, appointed camber is bent to the second time, form and be connected finished product brush material area, one side that conveying equipment B was kept away from to the bender is connected with conveying equipment C, conveying equipment C adopts band conveyer, take out the back from the bender through artifical manual mode with finished product brush material area, place on conveying equipment C.
S4, mounting the shockproof glue: the conveying equipment C is fixedly provided with a shockproof glue assembling machine, when a finished product electric brush material belt is conveyed to the appointed position of the shockproof glue assembling machine through the conveying equipment C, the drive device cuts off shockproof glue of the rolled strip-shaped supplied material and conveys the shockproof glue to the suction head groove, the drive device moves the suction head groove to the appointed position, the shockproof glue is pasted on the electric brush piece to form the finished product electric brush material belt, and one side, away from the bending machine, of the conveying equipment C is connected with the gluing assembling machine.
S5, discharging finished products: when the finished electric brush material belt is conveyed to the appointed position of the gluing assembling machine, the gluing assembling machine automatically punches and shears the finished electric brush material belt into single electric brushes.
Example two: the brush assembly process comprises the following steps:
s1, combining and discharging: firstly, two conveying devices A are arranged, the conveying devices A adopt belt conveyors, the two conveying devices A are conveyed in opposite directions and have the same transmission speed, then a material belt is placed on the conveying devices A, a plug and a brush sheet are connected with the top surface of the material belt in a glue connection mode, one ends, close to each other, of the two conveying devices A are respectively connected with two sides of a riveting machine, the riveting machine adopts a full-automatic riveting machine, a strip-shaped plug and a strip-shaped brush sheet are respectively conveyed through the two conveying devices A, when the strip-shaped plug and the strip-shaped brush sheet are conveyed to the appointed position of the riveting machine, the riveting machine automatically assembles the strip-shaped plug and the strip-shaped brush sheet together to form a semi-finished brush material belt, one conveying device B is arranged on the front surface of the riveting machine, the conveying device B adopts a belt conveyor, and a material pushing device and a detection device are fixedly arranged on the conveying device B, the combined semi-finished electric brush material belt is automatically placed on the conveying equipment B through material pushing equipment, and waste materials of electric brush pieces are removed through an automatic detection mode.
S2, carbon crystal installation: the carbon crystal assembling machine is additionally arranged on the conveying equipment B, when the semi-finished product electric brush material belt is conveyed to the designated position of the carbon crystal assembling machine through the conveying equipment B, the carbon crystal assembling machine driving device automatically presses carbon crystals into holes in the semi-finished product electric brush material belt, and the to-be-finished product electric brush material belt is formed.
S3, bending: one side of conveying equipment B, which is far away from the riveting machine, is connected with a bending machine, the bending machine adopts a full-automatic bending machine, two bending dies are fixedly installed on the bending machine, the bending angle of the bending die, which is close to one side of the conveying equipment, is smaller than that of the bending die, which is far away from one side of the conveying equipment, when a finished product brush material belt is conveyed to the designated position of the bending machine through the conveying equipment, the finished product brush material belt is bent twice through the two bending dies respectively, the finished product brush material belt is pre-bent for the first time, the designated bending degree is bent for the second time, the finished product brush material belt is formed, one side, which is far away from the conveying equipment B, of the bending machine is connected with the conveying equipment C, the conveying equipment C.
S4, mounting the shockproof glue: the conveying equipment C is fixedly provided with a shockproof glue assembling machine, when a finished product electric brush material belt is conveyed to the appointed position of the shockproof glue assembling machine through the conveying equipment C, the drive device cuts off shockproof glue of the rolled strip-shaped supplied material and conveys the shockproof glue to the suction head groove, the drive device moves the suction head groove to the appointed position, the shockproof glue is pasted on the electric brush piece to form the finished product electric brush material belt, and one side, away from the bending machine, of the conveying equipment C is connected with the gluing assembling machine.
S5, discharging finished products: when the finished electric brush material belt is conveyed to the appointed position of the gluing assembling machine, the gluing assembling machine automatically punches and shears the finished electric brush material belt into single electric brushes.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The brush assembly process is characterized in that: the method comprises the following steps:
s1, combining and discharging;
s2, mounting carbon crystals;
s3, bending;
s4, mounting shockproof glue;
and S5, discharging the finished product.
2. The brush assembly process of claim 1, wherein: the step S1 is to set two conveying devices a first, the two conveying devices a are conveyed in opposite directions and have the same conveying speed, then a material belt is placed on the conveying equipment A, and the plug and the electric brush piece are connected with the top surface of the material belt in a glue connection mode, one end of the two conveying devices A close to each other is respectively connected with the two sides of the riveting machine, the strip-shaped plug and the strip-shaped electric brush piece are respectively conveyed through the two conveying devices A, when the strip-shaped plug and the strip-shaped electric brush sheet are conveyed to the appointed position of the riveting machine, the riveting machine automatically assembles the strip-shaped plug and the strip-shaped electric brush sheet together to form a semi-finished electric brush material belt, the front side of the riveting machine is provided with a conveying device B, the combined semi-finished electric brush material belt is taken out in a manual mode and then placed on the conveying device B, and waste materials of electric brush pieces are removed in a manual detection mode.
3. The brush assembly process of claim 1, wherein: and (4) additionally arranging a carbon crystal assembling machine on the conveying device B in the step S2, conveying the semi-finished brush material belt to a specified position of the carbon crystal assembling machine through the conveying device B, and automatically pressing carbon crystals into holes of the semi-finished brush material belt by a driving device of the carbon crystal assembling machine to form the to-be-finished brush material belt.
4. The brush assembly process of claim 1, wherein: one side of conveying equipment B of S3 step, which is far away from the riveter, is connected with a bending machine, the bending machine adopts a full-automatic bending machine, two bending dies are fixedly mounted on the bending machine, the bending angle of the bending die close to one side of the conveying equipment is smaller than that of the bending die far away from one side of the conveying equipment, when a finished product electric brush material belt is conveyed to an appointed position of the bending machine through the conveying equipment, the finished product electric brush material belt is bent twice through the two bending dies respectively, the finished product electric brush material belt is pre-bent for the first time, the appointed bending degree is bent for the second time, a finished product electric brush material belt is formed, one side of the bending machine, which is far away from the conveying equipment B.
5. The brush assembly process of claim 1, wherein: and a shockproof glue assembling machine is fixedly installed on the conveying device C in the step S4, when the finished product electric brush material belt is conveyed to the appointed position of the shockproof glue assembling machine through the conveying device C, the shockproof glue of the rolled band-shaped supplied material is cut off by the driving device and conveyed to the suction head groove, the suction head groove is moved to the appointed position by the driving device, the shockproof glue is attached to the electric brush sheet to form the finished product electric brush material belt, and one side, far away from the bending machine, of the conveying device C is connected with the gluing assembling machine.
6. The brush assembly process of claim 1, wherein: when the finished brush material belt of the step S5 is conveyed to the specified position of the gluing and assembling machine, the gluing and assembling machine automatically punches and cuts the finished brush material belt into single brushes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911263639.8A CN111014557A (en) | 2019-12-11 | 2019-12-11 | Electric brush assembly process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911263639.8A CN111014557A (en) | 2019-12-11 | 2019-12-11 | Electric brush assembly process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111014557A true CN111014557A (en) | 2020-04-17 |
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ID=70205641
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911263639.8A Pending CN111014557A (en) | 2019-12-11 | 2019-12-11 | Electric brush assembly process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111014557A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09107661A (en) * | 1991-08-31 | 1997-04-22 | Nekusuto:Kk | Manufacture of commutator brush for motor |
| JP2770859B2 (en) * | 1988-10-20 | 1998-07-02 | 株式会社徳力本店 | Sliding brush piece and manufacturing method thereof |
| CN1205546A (en) * | 1997-04-16 | 1999-01-20 | 氟器皿有限公司 | Composite transport carrier |
| CN103811972A (en) * | 2012-11-12 | 2014-05-21 | 钱俊勇 | Process for assembling corrosion-resistant electric brush |
| CN205882368U (en) * | 2016-08-18 | 2017-01-11 | 锦州佳岚电装有限公司 | Copper strips shaping frock of carbon brush frame assembly |
| CN206878656U (en) * | 2017-05-08 | 2018-01-12 | 广东超力电机股份有限公司 | A kind of full-automatic soft brush insertion machine |
| CN110034478A (en) * | 2019-04-09 | 2019-07-19 | 深圳市科驰自动化设备有限公司 | Brush carrier group enters carbon crystal patch amortisseur bar machine |
| CN209375393U (en) * | 2018-12-21 | 2019-09-10 | 深圳市科羽鑫自动化设备有限公司 | A kind of automatic carbon crystal amortisseur bar assembling equipment |
| CN110364910A (en) * | 2019-08-14 | 2019-10-22 | 东莞市益诚自动化设备有限公司 | A kind of brush plate component automatic production line |
| CN209718656U (en) * | 2019-01-28 | 2019-12-03 | 深圳市皓宇智能有限公司 | A kind of small coverboard hot melt riveting set of motor electrical brush seat |
-
2019
- 2019-12-11 CN CN201911263639.8A patent/CN111014557A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2770859B2 (en) * | 1988-10-20 | 1998-07-02 | 株式会社徳力本店 | Sliding brush piece and manufacturing method thereof |
| JPH09107661A (en) * | 1991-08-31 | 1997-04-22 | Nekusuto:Kk | Manufacture of commutator brush for motor |
| CN1205546A (en) * | 1997-04-16 | 1999-01-20 | 氟器皿有限公司 | Composite transport carrier |
| CN103811972A (en) * | 2012-11-12 | 2014-05-21 | 钱俊勇 | Process for assembling corrosion-resistant electric brush |
| CN205882368U (en) * | 2016-08-18 | 2017-01-11 | 锦州佳岚电装有限公司 | Copper strips shaping frock of carbon brush frame assembly |
| CN206878656U (en) * | 2017-05-08 | 2018-01-12 | 广东超力电机股份有限公司 | A kind of full-automatic soft brush insertion machine |
| CN209375393U (en) * | 2018-12-21 | 2019-09-10 | 深圳市科羽鑫自动化设备有限公司 | A kind of automatic carbon crystal amortisseur bar assembling equipment |
| CN209718656U (en) * | 2019-01-28 | 2019-12-03 | 深圳市皓宇智能有限公司 | A kind of small coverboard hot melt riveting set of motor electrical brush seat |
| CN110034478A (en) * | 2019-04-09 | 2019-07-19 | 深圳市科驰自动化设备有限公司 | Brush carrier group enters carbon crystal patch amortisseur bar machine |
| CN110364910A (en) * | 2019-08-14 | 2019-10-22 | 东莞市益诚自动化设备有限公司 | A kind of brush plate component automatic production line |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200417 |
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| RJ01 | Rejection of invention patent application after publication |