CN111014117A - Lamp holder processing device for bulb lamp and using method thereof - Google Patents
Lamp holder processing device for bulb lamp and using method thereof Download PDFInfo
- Publication number
- CN111014117A CN111014117A CN201911375655.6A CN201911375655A CN111014117A CN 111014117 A CN111014117 A CN 111014117A CN 201911375655 A CN201911375655 A CN 201911375655A CN 111014117 A CN111014117 A CN 111014117A
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- fixedly connected
- screening box
- sand
- plate
- lamp cap
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- 238000012545 processing Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000004576 sand Substances 0.000 claims abstract description 106
- 238000012216 screening Methods 0.000 claims abstract description 54
- 238000004140 cleaning Methods 0.000 claims abstract description 53
- 230000000903 blocking effect Effects 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 238000005498 polishing Methods 0.000 claims description 22
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 17
- 239000003292 glue Substances 0.000 claims description 16
- 238000005476 soldering Methods 0.000 claims description 13
- 238000005192 partition Methods 0.000 claims description 8
- 238000000227 grinding Methods 0.000 claims description 6
- 239000002893 slag Substances 0.000 claims description 6
- 238000003672 processing method Methods 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 230000003139 buffering effect Effects 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 239000013049 sediment Substances 0.000 description 11
- 230000008878 coupling Effects 0.000 description 6
- 238000010168 coupling process Methods 0.000 description 6
- 238000005859 coupling reaction Methods 0.000 description 6
- 238000003466 welding Methods 0.000 description 6
- 239000002245 particle Substances 0.000 description 3
- 210000003437 trachea Anatomy 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention belongs to the technical field of lamp cap processing, in particular to a lamp cap processing device for a bulb lamp and a using method thereof, comprising a machine body; the bottom of the inner side of the machine body is fixedly connected with a horizontally arranged supporting plate, the center of the top of the machine body is clamped with a screening box, the bottom of the screening box is rotatably connected with a rotating part through a bearing, the bottom surface of a top plate of the machine body is positioned on one side of the screening box and is provided with a motor through a bolt, the output end of the motor is in transmission connection with a rotating shaft, and the bottom of one side wall of the machine body is fixedly connected with a controller; a linkage belt is sleeved between the outer cylindrical surface of the rotating shaft and the top of the rotating part, and the bottom end of the rotating shaft is fixedly connected with a second bevel gear; according to the invention, the rotating shaft is driven to rotate by the motor, the rotating shaft drives the rotating part and the sand blocking plate to rotate respectively through the linkage belt and the second bevel gear, sand grains between the inner side wall of the screening box and the outer side wall of the inner cylinder are lifted through the wave plate when the rotating part rotates, the S-shaped baffle plate is convenient to screen the sand grains, the screened sand grains can be used for treating the lamp holder, and the cleaning efficiency of the lamp holder and the sand grains can be effectively improved.
Description
Technical Field
The invention relates to the technical field of lamp cap processing, in particular to a lamp cap processing device for a bulb lamp and a using method thereof.
Background
The lamp holder is an interface which is connected with the tail end of a lamp wire and used for installing a bulb, and needs to be used carefully. The electric light source mainly uses a lamp cap and a lamp holder naming method. The lamp holder is the tail end of the bulb and is a connecting part of the light source and the external power supply, and the light source is connected with the electricity through the lamp holder to generate a light-emitting phenomenon. Most of existing lamp holders need to be connected or sealed by glue in the machining process, and are treated in a tin soldering mode, so that residual glue at the screw thread position and the lamp support position of the lamp holder is difficult to clean, tin soldering residues at the position of the lamp holder are difficult to clean, normal use of the lamp holder is affected, the existing treatment mode adopts a scraper to treat, the treatment efficiency is low, the cleaning quality is low, and secondary treatment is needed.
Disclosure of Invention
In order to overcome the technical problems, the invention aims to provide a lamp cap processing device for a bulb lamp and a use method thereof, wherein a motor drives a rotating shaft to rotate, the rotating shaft drives a rotating part and a sand blocking plate to rotate respectively through a linkage belt and a second-order bevel gear, sand grains between the inner side wall of a screening box and the outer side wall of an inner cylinder are lifted through a corrugated plate when the rotating part rotates, an S-shaped baffle plate is convenient to screen the sand grains, the screened sand grains can process the lamp cap, and the cleaning efficiency of the lamp cap and the sand grains can be effectively improved; open through a controller control solenoid valve for air pump accessible pipe and trachea introduce into appropriate amount of air in to circular inner chamber, promote the push rod and slide in the inboard of No. two spouts, thereby adjust the clearance between S type baffle and the bar through-hole inside wall, and then can select the particle diameter of sand grain according to the size of tin welding sediment and surplus gluey on the lamp holder, it is convenient to use, further reduces the residual volume of tin welding sediment and surplus gluey.
The purpose of the invention can be realized by the following technical scheme:
a bulb lamp holder processing device and a using method thereof comprise a machine body; the bottom of the inner side of the machine body is fixedly connected with a horizontally arranged supporting plate, the center of the top of the machine body is clamped with a screening box, the bottom of the screening box is rotatably connected with a rotating part through a bearing, the bottom surface of a top plate of the machine body is positioned on one side of the screening box and is provided with a motor through a bolt, the output end of the motor is in transmission connection with a rotating shaft, and the bottom of one side wall of the machine body is fixedly connected with a controller; a linkage belt is sleeved between the outer cylindrical surface of the rotating shaft and the top of the rotating part, and the bottom end of the rotating shaft is fixedly connected with a second bevel gear; a polishing module is fixedly connected to the bottom opening of the rotating part; the center position of the top of the supporting plate is fixedly connected with a mounting plate, the center position of the mounting plate is provided with a mounting hole, a conical hole is formed in the supporting plate corresponding to the mounting hole, a feed opening is formed in the supporting plate corresponding to the second bevel gear, the inner side of the feed opening is rotatably connected with a cleaning module, the bottom of the supporting plate is fixedly connected with a partition plate on one side of the feed opening, the bottom of the partition plate is fixedly connected with a machine body, and an air supply module is mounted on one side of the top of the supporting plate, which is located on the mounting plate; an annular groove is formed in the inner side of the mounting plate corresponding to the position of the mounting hole, two first sliding grooves are symmetrically formed in the inner side of the mounting plate corresponding to the position of the annular groove, rubber blocks are connected to the inner sides of the two first sliding grooves in a sliding mode, and extrusion springs are fixedly connected between the ends, away from each other, of the two rubber blocks and the inner side wall of the annular groove; the polishing module is used for polishing the lamp holder; the cleaning module is used for cleaning sand grains; wherein the content of the first and second substances,
the screening box is characterized in that an inner cylinder is fixedly connected inside the screening box, an adjusting unit is fixedly connected at the central position of a top plate inside the screening box, an embedding hole is formed in the wall thickness of the screening box, an air pipe is embedded and connected to the position, corresponding to the embedding hole, on the inner side wall of the screening box, one end of the air pipe penetrates through the inner cylinder and is connected with the adjusting unit, and a charging opening is formed in the top of the screening box; the air pipe is used for introducing air to the inner side of the adjusting unit; the outer side of the bottom of the inner cylinder is fixedly connected with an annular support, an annular rubber film is fixedly connected between the inner side wall of the annular support and the inner side of the screening box, a plurality of strip-shaped through holes are formed in the wall thickness of the inner cylinder in an annular equal angle mode by taking a vertical central line of the screening box as a reference, the inner sides of the strip-shaped through holes are rotatably connected with S-shaped baffles through torsional springs, and two side edges of each S-shaped baffle are respectively contacted with two side walls of each strip-shaped through hole in the vertical direction; two wave plates are symmetrically welded at one end of the rotating part, which is positioned at the inner side of the screening box, and the top ends of the two wave plates are in contact with the bottom of the annular rubber film; the adjusting unit is used for adjusting the rotating angle of the S-shaped baffle;
the air supply module comprises an air pump, a first guide pipe, a second guide pipe and a third guide pipe; the air pump is arranged at the top of the supporting plate, and the output end of the air pump is communicated with a T-shaped conduit which is horizontally arranged; two ends of the vertical section of the T-shaped conduit are respectively communicated with the first conduit and the third conduit, and the middle part of the vertical section of the T-shaped conduit is communicated with the second conduit; one end of the first guide pipe is connected with the embedding hole in an embedding manner, and a first electromagnetic valve is clamped on the first guide pipe; a second electromagnetic valve is clamped on the second guide pipe; one end of the third guide pipe is communicated with the annular groove, and a third electromagnetic valve is clamped on the third guide pipe; the controller is used for controlling the opening and closing of the first electromagnetic valve, the second electromagnetic valve and the third electromagnetic valve; when the automatic sand screening machine works, firstly, a proper amount of dry and clean sand grains are added to the inner side of the screening box through the feeding port, the lamp holder is taken to penetrate through the mounting hole and fully contact with the polishing module, the air solenoid valve No. three is opened through the controller, the air pump introduces air to the inner side of the annular groove through the conduit No. three, so that the two rubber blocks are pushed to clamp the bottom of the lamp holder, the controller controls the solenoid valve No. three to be closed after the bottom of the lamp holder is firmly clamped, the rotating shaft is driven to rotate through the motor, the rotating part is driven to rotate along with the rotating shaft through the linkage belt when the rotating shaft rotates, the tops of the two wave plates at the top of the rotating part push the bottom of the annular rubber film, so that the sand grains on the annular rubber film are lifted upwards obliquely, and after the lifted sand grains collide with the arched part of the S-shaped baffle, the sand grains with proper grain diameter, then drop to the bottom of rotation portion and discharge through the end opening, at this moment, the grit drops to between module and the lamp holder of polishing, rotation portion rotates, it rotates in step to drive the module of polishing, thereby clear up tin welding sediment and the residual glue on the lamp holder, open through No. two solenoid valves of controller control, lead-in air to the inboard of No. two pipes through the air pump, the air is cleared up the grit and the residue of module position department of polishing after No. two pipes blowout, blow it to clearing up module position department and clear up, the baffle of backup pad below keeps apart the grit, can effectively improve the cleaning efficiency of lamp holder and grit.
The polishing module comprises a connecting spring and a spiral cleaning brush; the top end of the connecting spring is fixedly connected with the end part of the bottom opening of the rotating part, the inner side of the connecting spring is fixedly connected with the spiral cleaning brush, and the length of the connecting spring is greater than that of the spiral cleaning brush; when the lamp holder is installed, the top of the lamp holder is firstly made to be in contact with the bottom of the connecting spring, then the lamp holder is rotated to enable the spring ring of the connecting spring to be attached to the spiral grains on the lamp holder, at the moment, the bristles of the spiral cleaning brush are located between the outer side wall of the spring ring and the outer side wall of the lamp holder, and the spiral cleaning brush enables sand grains to be attached to the outer side wall of the lamp holder, so that the cleaning efficiency of residual glue on the lamp holder can be improved.
A plurality of rubber columns are fixedly connected to the inner side of the bottom end of the connecting spring at equal intervals, and the length range of the rubber columns is 1-3 mm; when the bottom of connecting spring is connected with the spiral line on the lamp holder, firm in connection between the rubber post and the spiral line of connecting spring bottom, when the rotation portion drives connecting spring rotatory, frictional force between rubber post and the lamp holder lateral wall makes connecting spring's bottom slew rate be less than the slew rate on connecting spring top, thereby make connecting spring's spring external diameter reduce, and then make further connection between heliciform cleaning brush and the lamp holder inseparable, improve the work efficiency of heliciform cleaning brush, effectively reduce the residual volume of soldering tin sediment and surplus glue on the lamp holder.
The adjusting unit comprises a fixed disc and a push rod; the top of the fixed disc is fixedly connected with the center of the inner top surface of the screening box, a circular inner cavity is formed in the inner side of the fixed disc, a plurality of second sliding grooves are formed in the inner side of the fixed disc at equal angles by taking the circle center of the circular inner cavity as a reference, push rods are connected to the inner sides of the second sliding grooves in a sliding embedded mode, and one ends of the push rods are rotatably connected with the top ends of the adjacent S-shaped baffles; when the angle to S type baffle is adjusted, open through solenoid valve of controller control, at this moment, the air pump is through leading-in appropriate amount air in pipe and the trachea to circular inner chamber, thereby promote the push rod and slide in the inboard of No. two spouts, the one end that drives S type baffle when the push rod slides rotates, thereby adjust the clearance between S type baffle and the bar through-hole inside wall, and then can select the particle diameter of grains of sand with the size of cull according to the soldering tin sediment on the lamp holder, it is convenient to use, further reduce the residual volume of soldering tin sediment and cull.
The cleaning module comprises a sand blocking plate, a first bevel gear and sponge pieces; a first bevel gear is fixedly connected to the center of one side of the sand blocking plate and meshed with a second bevel gear, and a sponge sheet is bonded to the other side of the sand blocking plate through an adhesive; the sponge sheet is used for buffering sand grains; before the axis of rotation is rotatory, get the right amount clear water and spill on the sponge piece for the sponge piece is moist, then when motor drive axis of rotation is rotatory, bevel gear and No. two bevel gear meshing for keep off the sand table and rotate, the sponge piece after the moist stops the grains of sand that No. two pipes blow, and the sponge piece cushions the grains of sand, thereby avoids the direct striking of grains of sand to take place to bounce back on keeping off the sand table and effectively improve the cleaning efficiency of grains of sand.
An included angle between the sand blocking plate and the horizontal center of the supporting plate is 45 degrees; when bevel gear drives a bevel gear rotation No. two, bevel gear drives and keeps off the sand table and rotate, keeps off the sand table and blocks the sand grain that No. two pipes blow at the pivoted in-process, and the orbit because of sand grain flight is the tilt state for the side that keeps off the sand table, consequently after sand grain and fender sand table contact, the flight orbit of sand grain changes for the sand grain drops to the bottom of organism with higher speed, further effectively improves the cleaning efficiency to the sand grain.
A lamp holder processing method for a bulb lamp comprises the following steps:
s1: washing and drying a proper amount of sand grains;
s2: adding the dried sand in S1 into a screening box in a lamp cap processing device, and connecting the lamp cap with a mounting hole on a mounting plate;
s3: introducing a proper amount of air to the inner side of the annular groove through an air pump in the lamp cap processing device in the S2 so as to clamp the bottom of the lamp cap, and closing the first electromagnetic valve after the air pump introduces a proper amount of air into the circular inner cavity through the first guide pipe to adjust the angle of the S-shaped baffle;
s4: the rotating shaft is driven to rotate by the motor in the lamp cap processing device in the S3, and the lamp cap is polished by the polishing module to remove burrs, residual glue and tin soldering slag;
s5: and (4) closing the motor in the S4, and opening the second electromagnetic valve and the third electromagnetic valve to reset the rubber block, taking out the processed lamp holder, and processing the next lamp holder.
The invention has the beneficial effects that:
1. the rotating shaft is driven to rotate by the motor, the rotating shaft drives the rotating part and the sand blocking plate to rotate respectively through the linkage belt and the second-order bevel gear, sand grains between the inner side wall of the screening box and the outer side wall of the inner cylinder are lifted through the wave plate when the rotating part rotates, the S-shaped baffle plate is convenient to screen the sand grains, the screened sand grains can process the lamp holder, and the cleaning efficiency of the lamp holder and the sand grains can be effectively improved; open through a controller control solenoid valve for air pump accessible pipe and trachea introduce into appropriate amount of air in to circular inner chamber, promote the push rod and slide in the inboard of No. two spouts, thereby adjust the clearance between S type baffle and the bar through-hole inside wall, and then can select the particle diameter of sand grain according to the size of tin welding sediment and surplus gluey on the lamp holder, it is convenient to use, further reduces the residual volume of tin welding sediment and surplus gluey.
2. The lamp holder is connected with the lamp holder through the connecting spring, so that the spring coil of the connecting spring is attached to the spiral grains on the lamp holder, and the bristles of the spiral cleaning brush are positioned between the spring coil and the outer side wall of the lamp holder, so that grains of sand can be attached to the outer side wall of the lamp holder, and the cleaning efficiency of residual glue on the lamp holder can be improved; utilize the frictional force between the rubber post lamp holder lateral wall of connecting spring bottom for connecting spring's bottom slew rate is less than the slew rate on connecting spring top, thereby makes connecting spring's spring external diameter reduce, and then makes further connection between heliciform cleaning brush and the lamp holder inseparable, improves the work efficiency of heliciform cleaning brush, effectively reduces the residual volume of soldering tin sediment and surplus glue on the lamp holder.
3. Through adding appropriate amount clear water on the sponge piece for the sponge piece is moist, and the sponge piece after the wetting blocks the grains of sand that No. two pipes blown, and the sponge piece cushions the grains of sand, thereby avoids the direct striking of grains of sand to take place to bounce off on the sand table, effectively improves the cleaning efficiency of grains of sand.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a front view of the present invention;
FIG. 2 is a schematic cross-sectional view taken along line A-A of FIG. 1;
FIG. 3 is an enlarged partial schematic view at B of FIG. 1;
FIG. 4 is an enlarged partial schematic view at C of FIG. 1;
FIG. 5 is an enlarged partial schematic view at E in FIG. 2;
FIG. 6 is a schematic view of the structure of a wave plate according to the present invention;
in the figure: 1. a body; 11. a partition plate; 12. a controller; 2. a support plate; 21. a tapered hole; 22. a feeding port; 3. mounting a plate; 31. mounting holes; 32. an annular groove; 33. a rubber block; 34. a compression spring; 4. screening the box; 401. an insertion hole; 41. an inner barrel; 411. a strip-shaped through hole; 412. an S-shaped baffle plate; 42. An adjustment unit; 421. fixing the disc; 422. a circular inner cavity; 423. a second chute; 424. a push rod; 43. An air tube; 44. a bearing; 45. an annular support; 46. an annular rubber membrane; 5. a rotating part; 51. a wave plate; 6. a cleaning module; 61. a sand blocking table; 62. a first bevel gear; 63. a sponge sheet; 7. a gas supply module; 71. an air pump; 72. a first catheter; 721. a first electromagnetic valve; 73. a T-shaped catheter; 74. a second catheter; 741. a second electromagnetic valve; 75. a third catheter; 751. a third electromagnetic valve; 8. a motor; 81. a rotating shaft; 82. a linking belt; 83. a second bevel gear; 9. polishing the module; 91. a connecting spring; 92. a spiral cleaning brush; 93. a rubber column.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, a lamp cap processing device for a bulb lamp and a method for using the same, including a body 1; the bottom of the inner side of the machine body 1 is fixedly connected with a horizontally arranged supporting plate 2, the center position of the top of the machine body 1 is clamped with a screening box 4, the bottom of the screening box 4 is rotatably connected with a rotating part 5 through a bearing 44, the bottom surface of the top plate of the machine body 1 is positioned at one side of the screening box 4 and is provided with a motor 8 through a bolt, the output end of the motor 8 is in transmission connection with a rotating shaft 81, and the bottom of one side wall of the machine body 1 is fixedly connected with a controller 12; a linkage belt 82 is sleeved between the outer cylindrical surface of the rotating shaft 81 and the top of the rotating part 5, and the bottom end of the rotating shaft 81 is fixedly connected with a second bevel gear 83; a polishing module 9 is fixedly connected to the bottom opening of the rotating part 5; the center position of the top of the supporting plate 2 is fixedly connected with a mounting plate 3, the center position of the mounting plate 3 is provided with a mounting hole 31, the position of the supporting plate 2, which corresponds to the mounting hole 31, is provided with a tapered hole 21, the position of the supporting plate 2, which corresponds to the second-order tapered gear 83, is provided with a feed opening 22, the inner side of the feed opening 22 is rotatably connected with a cleaning module 6, the bottom of the supporting plate 2 is fixedly connected with a partition plate 11 at one side of the feed opening 22, the bottom end of the partition plate 11 is fixedly connected with the machine body 1, and the top of the supporting plate 2, which is positioned at; an annular groove 32 is formed in the inner side of the mounting plate 3 at a position corresponding to the mounting hole 31, two first sliding grooves are symmetrically formed in the inner side of the mounting plate 3 at a position corresponding to the annular groove 32, rubber blocks 33 are slidably connected to the inner sides of the two first sliding grooves, and extrusion springs 34 are fixedly connected between the ends, away from each other, of the two rubber blocks 33 and the inner side wall of the annular groove 32; the grinding module 9 is used for grinding the lamp holder; the cleaning module 6 is used for cleaning sand grains; wherein the content of the first and second substances,
the inner cylinder 41 is fixedly connected inside the screening box 4, the adjusting unit 42 is fixedly connected at the central position of a top plate inside the screening box 4, an embedding hole 401 is formed in the wall thickness of the screening box 4, an air pipe 43 is embedded and connected at the position, corresponding to the embedding hole 401, on the inner side wall of the screening box 4, one end of the air pipe 43 penetrates through the inner cylinder 41 to be connected with the adjusting unit 42, and a feeding port is formed in the top of the screening box 4; the air tube 43 introduces air to the inside of the adjusting unit 42; an annular support 45 is fixedly connected to the outer side of the bottom of the inner cylinder 41, an annular rubber film 46 is fixedly connected between the inner side wall of the annular support 45 and the inner side of the screening box 4, a plurality of strip-shaped through holes 411 are annularly and equiangularly formed in the wall thickness of the inner cylinder 41 by taking the vertical central line of the screening box 4 as a reference, the inner sides of the strip-shaped through holes 411 are rotatably connected with S-shaped baffles 412 through torsional springs, and two side edges of each S-shaped baffle 412 are respectively contacted with two side walls of each strip-shaped through hole 411 in the vertical direction; two wave plates 51 are symmetrically welded at one end of the rotating part 5, which is positioned at the inner side of the screening box 4, and the top ends of the two wave plates 51 are both contacted with the bottom of the annular rubber film 46; the adjusting unit 42 is used for adjusting the rotation angle of the S-shaped baffle 412;
the air supply module 7 comprises an air pump 71, a first conduit 72, a second conduit 74 and a third conduit 75; the air pump 71 is arranged at the top of the support plate 2, and the output end of the air pump 71 is communicated with a T-shaped conduit 73 which is horizontally arranged; two ends of the vertical section of the T-shaped conduit 73 are respectively communicated with the first conduit 72 and the third conduit 75, and the middle part of the vertical section of the T-shaped conduit 73 is communicated with the second conduit 74; one end of the first conduit 72 is connected with the embedding hole 401 in an embedding way, and a first electromagnetic valve 721 is clamped on the first conduit 72; a second electromagnetic valve 741 is clamped on the second conduit 74; one end of the third guide pipe 75 is communicated with the annular groove 32, and a third electromagnetic valve 751 is clamped on the third guide pipe 75; the controller 12 is used for controlling the opening and closing of the first electromagnetic valve 721, the second electromagnetic valve 741 and the third electromagnetic valve 751; when the sand screening machine works, firstly, a proper amount of dry and clean sand grains are added to the inner side of the screening box 4 through the feed inlet, the lamp holder is taken to penetrate through the mounting hole 31 and fully contact with the polishing module 9, the third electromagnetic valve 751 is opened through the air of the controller 12, the air pump 71 introduces air to the inner side of the annular groove 32 through the third guide pipe 75, so that the two rubber blocks 33 are pushed to clamp the bottom of the lamp holder, the third electromagnetic valve 751 is closed under the control of the controller 12 after the bottom of the lamp holder is firmly clamped, the rotating shaft 81 is driven to rotate through the motor 8, the rotating part 5 is driven to rotate along with the rotating shaft 81 through the linkage belt 82 when the rotating shaft 81 rotates, the tops of the two wave plates 51 at the top of the rotating part 5 push the bottom of the annular rubber film 46, so that the sand grains on the annular rubber film 46 are raised obliquely upwards, after the raised sand grains collide with the raised part of the S-shaped baffle 412, the sand grains with proper grain size can enter the inner side of, then the bottom that drops to rotation portion 5 is discharged through the end opening, at this moment, the grit drops to between the module 9 and the lamp holder of polishing, rotation portion 5 rotates, drive the module 9 synchronous rotation of polishing, thereby clear up tin welding sediment and the surplus glue on the lamp holder, open through No. two solenoid valve 741 of controller 12 control, lead-in air to the inboard of No. two pipes 74 through air pump 71, the grit and the residue of module 9 position department of polishing are cleared up after the air is spout through No. two pipes 74, blow it to the clearance module 6 position department and clear up, the baffle of backup pad 2 below keeps apart the grit, can effectively improve the cleaning efficiency of lamp holder and grit.
The grinding module 9 comprises a connecting spring 91 and a spiral cleaning brush 92; the top end of the connecting spring 91 is fixedly connected with the end part of the bottom opening of the rotating part 5, the inner side of the connecting spring 91 is fixedly connected with the spiral cleaning brush 92, and the length of the connecting spring 91 is greater than that of the spiral cleaning brush 92; when the lamp holder is installed, the top of the lamp holder is firstly contacted with the bottom of the connecting spring 91, then the lamp holder is rotated to enable the spring coil of the connecting spring 91 to be attached to the spiral grains on the lamp holder, at the moment, the bristles of the spiral cleaning brush 92 are located between the outer side wall of the spring coil and the outer side wall of the lamp holder, and the spiral cleaning brush 92 enables grains of sand to be attached to the outer side wall of the lamp holder, so that the cleaning efficiency of residual glue on the lamp holder can be improved.
A plurality of rubber columns 93 are fixedly connected to the inner side of the bottom end of the connecting spring 91 at equal intervals, and the length range of the rubber columns 93 is 1-3 mm; when the bottom of coupling spring 91 is connected with the spiral line on the lamp holder, firm in connection between the rubber post 93 and the spiral line of coupling spring 91 bottom, when rotation portion 5 drives coupling spring 91 rotatory, frictional force between rubber post 93 and the lamp holder lateral wall makes coupling spring 91's bottom slew rate be less than the slew rate on coupling spring 91 top, thereby make coupling spring 91's spring external diameter reduce, and then make further connection between heliciform cleaning brush 92 and the lamp holder inseparable, improve the work efficiency of heliciform cleaning brush 92, effectively reduce the residual volume of soldering tin sediment and surplus glue on the lamp holder.
The adjusting unit 42 includes a fixed disc 421 and a push rod 424; the top of the fixed disc 421 is fixedly connected with the center of the inner top surface of the screening box 4, a circular inner cavity 422 is formed in the inner side of the fixed disc 421, a plurality of second sliding grooves 423 are formed in the inner side of the fixed disc 421 at equal angles by taking the circle center of the circular inner cavity 422 as a reference, push rods 424 are connected to the inner sides of the second sliding grooves 423 in a sliding embedded mode, and one ends of the push rods 424 are rotatably connected with the top ends of the adjacent S-shaped baffles 412; when the angle of the S-shaped baffle 412 is adjusted, the first electromagnetic valve 721 is controlled to be opened through the controller 12, at the moment, the air pump 71 introduces a proper amount of air into the circular inner cavity 422 through the first guide pipe 72 and the air pipe 43, so that the push rod 424 is pushed to slide on the inner side of the second sliding groove 423, the push rod 424 drives one end of the S-shaped baffle 412 to rotate when sliding, the gap between the S-shaped baffle 412 and the inner side wall of the strip-shaped through hole 411 is adjusted, the grain size of sand grains can be selected according to the size of soldering slag and residual glue on the lamp holder, the use is convenient, and the residual quantity of the soldering slag and the residual glue is further reduced.
The cleaning module 6 comprises a sand blocking plate 61, a first bevel gear 62 and a sponge piece 63; a first bevel gear 62 is fixedly connected to the center of one side of the sand blocking plate 61, the first bevel gear 62 is meshed with a second bevel gear 83, and a sponge sheet 63 is bonded to the other side of the sand blocking plate through adhesive; the sponge pieces 63 are used for buffering sand grains; before axis of rotation 81 is rotatory, it spills on sponge piece 63 to get proper amount clear water, make sponge piece 63 moist, then when motor 8 drive axis of rotation 81 is rotatory, a bevel gear 62 and No. two bevel gear 83 meshing, make and keep off sand table 61 and rotate, sponge piece 63 after the moist stops the grains of sand that No. two pipes 74 blown, sponge piece 63 cushions the grains of sand, thereby avoid the direct striking of grains of sand to take place to bounce-back the clearance efficiency that effectively improves the grains of sand on keeping off sand table 61.
An included angle between the sand blocking plate 61 and the horizontal center of the supporting plate 2 is 45 degrees; when bevel gear 83 No. two drives a bevel gear 62 rotatory, bevel gear 62 drives and keeps off sand table 61 and rotate, keep off sand table 61 at the pivoted in-process, block the sand grain that No. two pipes 74 blown, the orbit because of the sand grain flight is the tilt state for the side that keeps off sand table 61, consequently after sand grain and fender sand table 61 contact, the flight orbit of sand grain changes for the sand grain drops to the bottom of organism 1 with higher speed, further effectively improves the cleaning efficiency to the sand grain.
A lamp holder processing method for a bulb lamp comprises the following steps:
s1: washing and drying a proper amount of sand grains;
s2: taking the dried sand in the S1, adding the dried sand into a screening box 4 in a lamp cap processing device, and connecting the lamp cap with the mounting hole 31 on the mounting plate 3;
s3: introducing a proper amount of air into the inner side of the annular groove 32 through the air pump 71 in the lamp holder processing device in the step S2 so as to clamp the bottom of the lamp holder, introducing a proper amount of air into the circular inner cavity 422 through the first guide pipe 72 by the air pump 71 to adjust the angle of the S-shaped baffle 412, and then closing the first electromagnetic valve 721;
s4: the rotating shaft 81 is driven to rotate by the motor 8 in the lamp cap processing device in the S3, and the lamp cap is polished by the polishing module 9 to remove burrs, residual glue and tin soldering slag;
s5: the motor 8 in S4 is turned off, the second solenoid valve 741 and the third solenoid valve 751 are turned on, the rubber block 33 is reset, the processed burner is taken out, and then the next burner is processed.
The working principle is as follows: when the sand screening device is used, firstly, a proper amount of dry and clean sand grains are added to the inner side of the screening box 4 through the feeding port, the lamp holder is taken to penetrate through the mounting hole 31 and fully contact with the polishing module 9, the third electromagnetic valve 751 is opened through the air of the controller 12, the air pump 71 introduces air to the inner side of the annular groove 32 through the third guide pipe 75, so that the two rubber blocks 33 are pushed to clamp the bottom of the lamp holder, the third electromagnetic valve 751 is controlled to be closed by the controller 12 after the bottom of the lamp holder is firmly clamped, the rotating shaft 81 is driven to rotate through the motor 8, the rotating part 5 is driven to rotate along with the rotating shaft 81 through the linkage belt 82 when the rotating shaft 81 rotates, the tops of the two wave plates 51 at the top of the rotating part 5 push the bottom of the annular rubber film 46, so that the sand grains on the annular rubber film 46 are lifted obliquely upwards, the lifted sand grains collide with the lifting part of the S-shaped baffle 412, and the sand grains with proper grain size can enter the inner Then, the sand falls to the bottom of the rotating part 5 and is discharged through a bottom opening, at the moment, sand falls between the polishing module 9 and the lamp holder, the rotating part 5 drives the polishing module 9 to rotate synchronously when rotating, so that soldering tin slag and residual glue on the lamp holder are cleaned, the second electromagnetic valve 741 is controlled to be opened through the controller 12, air is introduced into the inner side of the second conduit 74 through the air pump 71, the air is sprayed out through the second conduit 74 to clean the sand and residues at the position of the polishing module 9 and blow the sand and residues to the position of the cleaning module 6 for cleaning, and a partition plate below the supporting plate 2 separates the sand;
when the angle of the S-shaped baffle 412 is adjusted, the controller 12 controls the first electromagnetic valve 721 to open, at this time, the air pump 71 introduces a proper amount of air into the circular inner cavity 422 through the first conduit 72 and the air pipe 43, so as to push the push rod 424 to slide on the inner side of the second sliding groove 423, and when the push rod 424 slides, the push rod 424 drives one end of the S-shaped baffle 412 to rotate, so as to adjust the gap between the S-shaped baffle 412 and the inner side wall of the strip-shaped through hole 411;
when the lamp holder is installed, firstly, the top of the lamp holder is contacted with the bottom of the connecting spring 91, then the lamp holder is rotated to enable the spring coil of the connecting spring 91 to be attached to the spiral grains on the lamp holder, at the moment, the bristles of the spiral cleaning brush 92 are located between the spring coil and the outer side wall of the lamp holder, and the spiral cleaning brush 92 enables sand grains to be attached to the outer side wall of the lamp holder; when the bottom of connecting spring 91 is connected with the spiral line on the lamp holder, firm in connection between the rubber post 93 and the spiral line of connecting spring 91 bottom, when rotation portion 5 drives connecting spring 91 rotatory, frictional force between rubber post 93 and the lamp holder lateral wall makes the bottom slew rate of connecting spring 91 be less than the slew rate on connecting spring 91 top, thereby make the spring external diameter of connecting spring 91 reduce, and then make further connection between heliciform cleaning brush 92 and the lamp holder inseparable, improve heliciform cleaning brush 92's work efficiency.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.
Claims (7)
1. A bulb lamp holder processing device and a using method thereof are characterized by comprising a machine body (1); the bottom of the inner side of the machine body (1) is fixedly connected with a horizontally arranged supporting plate (2), the center position of the top of the machine body (1) is clamped with a screening box (4), the bottom of the screening box (4) is rotatably connected with a rotating part (5) through a bearing (44), the bottom surface of the top plate of the machine body (1) is positioned on one side of the screening box (4) and is provided with a motor (8) through a bolt, the output end of the motor (8) is in transmission connection with a rotating shaft (81), and the bottom of one side wall of the machine body (1) is fixedly connected with a controller (12); a linkage belt (82) is sleeved between the outer cylindrical surface of the rotating shaft (81) and the top of the rotating part (5), and the bottom end of the rotating shaft (81) is fixedly connected with a second bevel gear (83); a polishing module (9) is fixedly connected to the bottom opening of the rotating part (5); the center position of the top of the supporting plate (2) is fixedly connected with a mounting plate (3), the center position of the mounting plate (3) is provided with a mounting hole (31), the position of the supporting plate (2) corresponding to the mounting hole (31) is provided with a conical hole (21), the position of the supporting plate (2) corresponding to the second bevel gear (83) is provided with a feed opening (22), the inner side of the feed opening (22) is rotatably connected with a cleaning module (6), the bottom of the supporting plate (2) is fixedly connected with a partition plate (11) at one side of the feed opening (22), the bottom of the partition plate (11) is fixedly connected with the machine body (1), and the side of the top of the supporting plate (2) at the mounting plate (3) is provided with an air supply module (7; an annular groove (32) is formed in the position, corresponding to the mounting hole (31), of the inner side of the mounting plate (3), two first sliding grooves are symmetrically formed in the position, corresponding to the annular groove (32), of the inner side of the mounting plate (3), rubber blocks (33) are connected to the inner sides of the two first sliding grooves in a sliding mode, and extrusion springs (34) are fixedly connected between the ends, opposite to each other, of the two rubber blocks (33) and the inner side wall of the annular groove (32); the grinding module (9) is used for grinding the lamp cap; the cleaning module (6) is used for cleaning sand grains; wherein the content of the first and second substances,
the screening box is characterized in that an inner cylinder (41) is fixedly connected to the inside of the screening box (4), an adjusting unit (42) is fixedly connected to the center position of a top plate inside the screening box (4), an embedding hole (401) is formed in the wall thickness of the screening box (4), an air pipe (43) is embedded and connected to the position, corresponding to the embedding hole (401), on the inner side wall of the screening box (4), one end of the air pipe (43) penetrates through the inner cylinder (41) to be connected with the adjusting unit (42), and a feeding port is formed in the top of the screening box (4); the air pipe (43) is used for introducing air to the inner side of the adjusting unit (42); the outer side of the bottom of the inner barrel (41) is fixedly connected with an annular support (45), an annular rubber film (46) is fixedly connected between the inner side wall of the annular support (45) and the inner side of the screening box (4), a plurality of strip-shaped through holes (411) are annularly and equiangularly formed in the wall thickness of the inner barrel (41) by taking a vertical central line of the screening box (4) as a reference, the inner sides of the strip-shaped through holes (411) are rotatably connected with S-shaped baffles (412) through torsion springs, and two side edges of each S-shaped baffle (412) are respectively contacted with two side walls of each strip-shaped through hole (411) in the vertical direction; two wave plates (51) are symmetrically welded at one end of the rotating part (5) positioned at the inner side of the screening box (4), and the top ends of the two wave plates (51) are in contact with the bottom of the annular rubber film (46); the adjusting unit (42) is used for adjusting the rotating angle of the S-shaped baffle (412);
the air supply module (7) comprises an air pump (71), a first conduit (72), a second conduit (74) and a third conduit (75); the air pump (71) is arranged at the top of the support plate (2), and the output end of the air pump (71) is communicated with a T-shaped conduit (73) which is horizontally arranged; two ends of the vertical section of the T-shaped conduit (73) are respectively communicated with the first conduit (72) and the third conduit (75), and the middle part of the vertical section of the T-shaped conduit (73) is communicated with the second conduit (74); one end of the first guide pipe (72) is connected with the embedding hole (401) in an embedding manner, and a first electromagnetic valve (721) is clamped on the first guide pipe (72); a second electromagnetic valve (741) is clamped on the second conduit (74); one end of the third guide pipe (75) is communicated with the annular groove (32), and a third electromagnetic valve (751) is clamped on the third guide pipe (75); the controller (12) is used for controlling the opening and closing of the first electromagnetic valve (721), the second electromagnetic valve (741) and the third electromagnetic valve (751).
2. A lamp cap handling arrangement for a bulb lamp according to claim 1, characterized in that the grinding module (9) comprises a connecting spring (91) and a helical cleaning brush (92); the top end of the connecting spring (91) is fixedly connected with the end part of the bottom opening of the rotating part (5), the inner side of the connecting spring (91) is fixedly connected with the spiral cleaning brush (92), and the length of the connecting spring (91) is greater than that of the spiral cleaning brush (92).
3. The bulb lamp cap processing device according to claim 2, wherein a plurality of rubber columns (93) are fixedly connected to the inner side of the bottom end of the connecting spring (91) at equal intervals, and the length of each rubber column (93) ranges from 1 mm to 3 mm.
4. A lamp cap handling apparatus for a bulb lamp according to claim 1, characterized in that the adjusting unit (42) comprises a fixed disc (421) and a push rod (424); the top of fixed disk (421) links firmly with the central point of the interior top surface of screening case (4) puts the department, and circular inner chamber (422) have been seted up to the inboard of fixed disk (421), and the inboard of fixed disk (421) uses the centre of a circle of circular inner chamber (422) as the benchmark equal angle to seted up a plurality of No. two spout (423), and the inboard slip embedding of No. two spout (423) is connected with push rod (424), and the one end of push rod (424) is rotated with the top of adjacent S type baffle (412) and is connected.
5. The bulb lamp cap handling device according to claim 1, wherein the cleaning module (6) comprises a sand table (61), a first bevel gear (62) and a sponge sheet (63); a first bevel gear (62) is fixedly connected to the center of one side of the sand blocking plate (61), the first bevel gear (62) is meshed with a second bevel gear (83), and a sponge sheet (63) is bonded to the other side of the sand blocking plate through adhesive; the sponge sheet (63) is used for buffering sand grains.
6. A bulb holder processing device according to claim 5, characterized in that the angle between the sand stop plate (61) and the horizontal center of the support plate (2) is 45 degrees.
7. A lamp cap processing method for a bulb lamp, the lamp cap processing method being applied to the lamp cap processing apparatus of any one of claims 1 to 6, characterized by comprising the steps of:
s1: washing and drying a proper amount of sand grains;
s2: adding the dried sand in the S1 into a screening box (4) in a lamp cap processing device, and connecting the lamp cap with a mounting hole (31) on a mounting plate (3);
s3: introducing a proper amount of air into the inner side of the annular groove (32) through an air pump (71) in the lamp cap processing device in the S2 so as to clamp the bottom of the lamp cap, and closing a first electromagnetic valve (721) after the air pump (71) introduces a proper amount of air into the circular inner cavity (422) through a first guide pipe (72) to adjust the angle of the S-shaped baffle (412);
s4: the rotating shaft (81) is driven to rotate by the motor (8) in the lamp cap processing device in the S3, and the lamp cap is polished by the polishing module (9) to remove burrs, residual glue and tin soldering slag;
s5: and (3) closing the motor (8) in the step (4), opening a second electromagnetic valve (741) and a third electromagnetic valve (751), resetting the rubber block (33), taking out the processed lamp holder, and processing the next lamp holder.
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| CN201911375655.6A CN111014117B (en) | 2019-12-27 | 2019-12-27 | Lamp holder processing device for bulb lamp and using method thereof |
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| CN201911375655.6A CN111014117B (en) | 2019-12-27 | 2019-12-27 | Lamp holder processing device for bulb lamp and using method thereof |
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| CN112122194A (en) * | 2020-10-28 | 2020-12-25 | 海鹰企业集团有限责任公司 | Novel method for cleaning inner cavity of alarm probe |
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