CN111013603B - Supported PdCu bimetallic catalyst for acetylene selective hydrogenation reaction and preparation method thereof - Google Patents

Supported PdCu bimetallic catalyst for acetylene selective hydrogenation reaction and preparation method thereof Download PDF

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CN111013603B
CN111013603B CN201911093779.5A CN201911093779A CN111013603B CN 111013603 B CN111013603 B CN 111013603B CN 201911093779 A CN201911093779 A CN 201911093779A CN 111013603 B CN111013603 B CN 111013603B
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CN111013603A (en
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张炳森
刘思杨
牛一鸣
王永钊
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Institute of Metal Research of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
    • B01J23/8926Copper and noble metals
    • B01J35/40
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C5/00Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
    • C07C5/02Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by hydrogenation
    • C07C5/08Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by hydrogenation of carbon-to-carbon triple bonds
    • C07C5/09Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by hydrogenation of carbon-to-carbon triple bonds to carbon-to-carbon double bonds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2523/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
    • C07C2523/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper
    • C07C2523/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper combined with noble metals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Abstract

The invention discloses a supported PdCu bimetallic catalyst for acetylene selective hydrogenation reaction and a preparation method thereof, belonging to the technical field of industrial catalyst research and development. Mixing palladium salt and copper salt in a fixed ratio, adding the mixture into a solvent, adding the mixture into a nano carbon material suspension prepared in advance after ultrasonic full dispersion, removing the solvent through a rotary evaporator, and then reducing the mixture in a hydrogen atmosphere to form a bimetallic alloy structure. The method is simple and convenient to operate, different proportions of the PdCu alloy can be accurately and effectively regulated, and the obtained PdCu alloy nanoparticles are uniformly dispersed on the carbon nano-material. In addition, more importantly, the catalyst obtained by the method has very excellent performance in the selective hydrogenation reaction of acetylene.

Description

Supported PdCu bimetallic catalyst for acetylene selective hydrogenation reaction and preparation method thereof
Technical Field
The invention relates to the technical field of research and development of industrial catalysts, in particular to a supported PdCu bimetallic catalyst for acetylene selective hydrogenation reaction and a preparation method thereof.
Background
The removal of trace acetylene from a large amount of ethylene is one of the very important processes in petrochemical production, and the ideal way is to convert acetylene into ethylene by selective hydrogenation. The noble metal Pd-based catalyst is widely applied to the reaction because of high acetylene hydrogenation activity, but the ethylene selectivity is low, and simultaneously, the ethylene in the raw material gas is hydrogenated to generate ethane, so that the reaction is out of control and the raw material is wasted. The Pd-based catalyst is regulated and controlled by introducing the second metal component, so that the selectivity of ethylene can be improved to a certain extent. As a cheap non-noble metal, the introduction of Cu not only can effectively improve the selectivity of ethylene, but also can further reduce the economic cost of the catalyst. However, how to accurately control the ratio of two metal components in the PdCu alloy and to uniformly disperse the two metal components in the PdCu alloy at a nanoscale to prepare a catalyst having both high activity and high selectivity, which is economical and practical, is still an important problem to be solved in the art.
Disclosure of Invention
The invention aims to provide supported Pd for acetylene selective hydrogenation reactionxCuyThe preparation method of the catalyst is simple and convenient to operate, different proportions of two metal components in the PdCu alloy can be accurately and effectively regulated, and the obtained PdCu alloy nanoparticles are uniformly dispersed on the carbon nanomaterial. In addition, more importantly, the catalyst obtained by the method has very excellent performance in the selective hydrogenation reaction of acetylene.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a preparation method of a supported PdCu bimetallic catalyst for acetylene selective hydrogenation reaction is disclosed, which comprises the steps of firstly dissolving palladium salt and copper salt with a fixed proportion in a solvent to obtain a mixed solution of the palladium salt and the copper salt; then, fully mixing the mixed solution of palladium salt and copper salt with the oxidized nano carbon material suspension to obtain a mixed material; and removing the solvent in the mixed material through a rotary evaporator, drying, grinding, and then placing in a mixed atmosphere containing hydrogen for reduction to obtain the supported PdCu bimetallic catalyst.
The method specifically comprises the following steps:
(1) preparing a nano carbon material oxidation suspension:
placing the nano carbon material in concentrated nitric acid, refluxing for 2-10 hours at 100-140 ℃, naturally cooling to room temperature, filtering, washing with deionized water to be neutral, drying to obtain an oxidized nano carbon material, and grinding into powder; putting a powdery nano carbon oxide material into a round-bottom flask, adding a solvent, and fully dispersing the nano carbon oxide material under an ultrasonic condition to obtain a nano carbon oxide material suspension;
(2) preparing a metal salt solution:
respectively weighing palladium salt and copper salt, and completely dissolving the palladium salt and the copper salt in a solvent to obtain a mixed solution of the palladium salt and the copper salt;
(3) preparation of a catalyst precursor:
adding a mixed solution of palladium salt and copper salt into the oxidized nano carbon material suspension, fully dispersing by ultrasonic to obtain a mixed material, and removing a solvent in the mixed material by a rotary evaporator to obtain a catalyst precursor;
(4) reduction of catalyst precursor:
and (3) drying the catalyst precursor prepared in the step (3) in an oven at 60-80 ℃ for 1-12 hours, fully grinding the catalyst precursor into powder, placing the powder sample in a tube furnace, and reducing the powder sample in a mixed atmosphere of hydrogen and inert gas to obtain the supported PdCu bimetallic catalyst.
In the step (1), the nano carbon material is a single-walled carbon nanotube, a multi-walled carbon nanotube, a nano carbon fiber, a nano diamond, an activated carbon, graphite or graphene; the solvent is water, dilute hydrochloric acid, dilute nitric acid, ethanol or methanol.
In the step (1), before refluxing in concentrated nitric acid, the nano carbon material is firstly stirred and soaked in concentrated hydrochloric acid for 24 hours, then is washed to be neutral by deionized water, is dried and is ground into powder; then, putting the nano carbon material powder treated by concentrated hydrochloric acid into a round-bottom flask, and adding concentrated nitric acid for reflux treatment; wherein: the volume ratio of the mass of the nano carbon material to the concentrated hydrochloric acid is 1g:100 ml; in the reflux treatment process, the mass ratio of the nanocarbon material treated by the concentrated hydrochloric acid to the concentrated nitric acid is 1g to 100 ml.
In the step (1), the ultrasonic condition is that a desktop ultrasonic instrument is adopted for processing for 1-2 hours, or an ultrasonic cell crusher is adopted for processing for 20-30 min.
In the step (2), the mixed solution of the palladium salt and the copper salt needs to be prepared as it is and kept fresh; the palladium salt is selected from one or more of palladium acetate, palladium chloride, palladium nitrate, palladium carbonate, palladium sulfate and palladium acetylacetonate; the copper salt is one or more of copper acetate, copper chloride, copper nitrate, copper carbonate, copper sulfate and copper acetylacetonate; the solvent is water, dilute hydrochloric acid, dilute nitric acid, ethanol or methanol.
In the step (3), the operating temperature of the rotary evaporator is 40-80 ℃ under a vacuum condition, and the operating time is 0.5-2 hours.
In the step (4), after the powder sample is placed in the tube furnace, the tube furnace is heated to 300-700 ℃ at the heating rate of 1-10 ℃/min, and is naturally cooled to the room temperature after the temperature is kept for 1-4 hours; in the mixed atmosphere, the hydrogen flow rate is 10ml to 100ml/min, and the argon flow rate is 10ml to 100 ml/min.
The invention adopts the method to prepare the supported PdCu bimetallic catalyst, and the catalyst is prepared from PdxCuyThe alloy nano particles are uniformly loaded on the nano carbon material to form the alloy nano particles; when a mixed solution of palladium salt and copper salt is prepared, Pd in the prepared catalyst can be accurately regulated and controlled by controlling the molar ratio of palladium to copper in the mixed solutionxCuyThe ratio of Pd to Cu in the alloy nanoparticles; pdxCuyThe diameter of the alloy nano particles is 3-15 nm.
The invention has the following advantages and beneficial effects:
1. according to the invention, palladium salt and copper salt in a fixed ratio are completely dissolved and fully dispersed in a solvent, and then fully mixed with an oxidized nano carbon material suspension, so that two metal salts are uniformly dispersed on the surface of a nano carbon material by utilizing rich oxygen functional groups of the oxidized nano carbon material, and the two metal salts are simultaneously reduced in a high-temperature hydrogen atmosphere to form the PdCu alloy in a fixed ratio.
2. The PdCu alloy nanoparticles prepared by the method are very uniformly distributed on the oxidized nano carbon material, and the particle size is about 3-15 nm.
3. The supported Pd prepared by the method of the inventionxCuyCompared with the single metal Pd/oCNT catalyst, the ethylene selectivity of the bimetallic acetylene selective hydrogenation catalyst is obviously improved.
Drawings
FIG. 1 is 5 wt.% Pd3Electron microscopy images and EDX mapping images of Cu/otnt catalyst; wherein: (a) taking an electron microscope picture; (b) EDX mapping diagram.
FIG. 2 is 5 wt.% PdCu3Electron microscopy images and EDX mapping images of/otnt catalysts; wherein: (a)taking an electron microscope picture; (b) EDX mapping diagram.
FIG. 3 is 5 wt.% Pd/oCNT catalyst, 5 wt.% Pd3Cu/oCNT catalyst and 5 wt.% PdCu3Comparison of acetylene selective hydrogenation performance of/oCNT catalyst.
Detailed Description
The present invention will be described in detail with reference to examples.
The invention provides a supported PdCu bimetallic acetylene selective hydrogenation catalyst and a preparation method thereof, wherein the method comprises the steps of fully dissolving two metal salts with fixed proportion in a solvent; then fully mixing the carbon nano-material with the carbon nano-material oxide suspension prepared in advance; and removing the solvent by a rotary evaporator, drying, grinding, and reducing in a mixed atmosphere containing hydrogen to obtain the supported PdCu bimetallic acetylene selective hydrogenation catalyst.
Example 1
5 wt.% Pd3The Cu/oCNT bimetal acetylene selective hydrogenation catalyst and the preparation method thereof specifically comprise the following steps:
(1) 3g of multi-walled Carbon Nanotubes (CNT) are stirred and soaked for 24 hours in 300ml of concentrated hydrochloric acid (HCl 37 wt.%), then are washed to be neutral by deionized water, and are dried and ground into powder; concentrated hydrochloric acid (HCl 37 wt.%) treated Carbon Nanotube (CNT) powder was charged to a round bottom flask, and 300ml concentrated nitric acid (HNO) was added368 wt.%), refluxing nitric acid at 120 deg.c for 4 hr, naturally cooling to room temperature, washing with deionized water to neutrality, drying, and grinding into powder;
(2) weighing 190mg of the oxidized carbon nanotube (oCNT) prepared in the step (1), putting the oxidized carbon nanotube (oCNT) into a 100ml round-bottom flask with the capacity, adding 30ml of 0.1mol/L dilute nitric acid solvent, and carrying out ultrasonic treatment for 30min under the condition of an ultrasonic cell crusher to fully disperse the oxidized carbon nanotube (oCNT) so as to obtain an oxidized carbon nanotube (oCNT) suspension;
(3) 21.3mg of palladium nitrate (Pd (NO)3)2) Salt and 6.3mg copper nitrate (Cu (NO)3)2·3H2O) salt is dissolved in 20ml of 0.1mol/L dilute nitric acid solvent, and ultrasonic treatment is carried out for 5-10 min under the condition of a desktop ultrasonic instrument to ensure thatFully dissolving the metal salt to obtain a light golden transparent solution;
(4) fully mixing the oxidized carbon nanotube (oCNT) suspension prepared in the step (2) with the metal salt solution prepared in the step (3), and carrying out ultrasonic treatment for 10-20 min under the condition of a desktop ultrasonic instrument;
(5) carrying out rotary evaporation on the mixed solution obtained in the step (4) for 1-2 hours at the temperature of 65 ℃ in vacuum by using a rotary evaporator, and fully evaporating the solvent to obtain a catalyst precursor;
(6) drying the catalyst precursor obtained in the step (5) in an oven at 60 ℃ for 2 hours, and then fully grinding the catalyst precursor into powder; powder samples were charged to a tube furnace at 50 vol.% H2Reducing the solution for 2 hours at 500 ℃ under Ar atmosphere, and naturally cooling the solution to room temperature to obtain the 5 wt.% Pd3Cu/oCNT bimetallic acetylene selective hydrogenation catalyst (shown in figure 1). Wherein the heating rate of the tubular furnace is 10 ℃/min; the gas flow rates were 50ml/min for hydrogen and 50ml/min for argon.
Example 2
5 wt.% PdCu3The catalyst for the selective hydrogenation reaction of the/oCNT bimetal acetylene and the preparation method thereof specifically comprise the following steps:
(1) 3g of multi-walled Carbon Nanotubes (CNT) are stirred and soaked for 24 hours in 300ml of concentrated hydrochloric acid (HCl 37 wt.%), then are washed to be neutral by deionized water, and are dried and ground into powder; concentrated hydrochloric acid (HCl 37 wt.%) treated Carbon Nanotube (CNT) powder was charged to a round bottom flask, and 300ml concentrated nitric acid (HNO) was added368 wt.%), refluxing nitric acid at 120 deg.c for 4 hr, naturally cooling to room temperature, washing with deionized water to neutrality, drying, and grinding into powder;
(2) weighing 190mg of the oxidized carbon nanotube (oCNT) prepared in the step (1), putting the oxidized carbon nanotube (oCNT) into a 100ml round-bottom flask with the capacity, adding 30ml of 0.1mol/L dilute nitric acid solvent, and carrying out ultrasonic treatment for 30min under the condition of an ultrasonic cell crusher to fully disperse the oxidized carbon nanotube (oCNT) so as to obtain an oxidized carbon nanotube (oCNT) suspension;
(3) 9.2mg of palladium nitrate (Pd (NO) were weighed3)2) Salt and 24.4mg copper nitrate (Cu (NO)3)2·3H2O) salt dissolved in 20mL, 0.1mol/L dilute nitric acid solvent, and performing ultrasonic treatment for 5-10 min under the condition of a desktop ultrasonic instrument to fully dissolve the two metal salts to obtain a light golden transparent solution;
(4) fully mixing the oxidized carbon nanotube (oCNT) suspension prepared in the step (2) with the metal salt solution prepared in the step (3), and carrying out ultrasonic treatment for 10-20 min under the condition of a desktop ultrasonic instrument;
(5) carrying out rotary evaporation on the mixed solution obtained in the step (4) for 1-2 hours at the temperature of 65 ℃ in vacuum by using a rotary evaporator, and fully evaporating the solvent to obtain a catalyst precursor;
(6) drying the catalyst precursor obtained in the step (5) in an oven at 60 ℃ for 2 hours, and then fully grinding the catalyst precursor into powder; powder samples were charged to a tube furnace at 50 vol.% H2Reducing the solution for 2 hours at 500 ℃ in an Ar atmosphere, and naturally cooling the solution to room temperature to obtain the 5 wt.% PdCu3The catalyst for the selective hydrogenation reaction of/oCNT bimetallic acetylene (shown in figure 2). Wherein the heating rate of the tubular furnace is 10 ℃/min; the gas flow rates were 50ml/min for hydrogen and 50ml/min for argon.
Example 3
The supported PdCu bimetallic catalysts prepared in examples 1 and 2 (5 wt.% Pd) were mixed3Cu/oCNT catalyst and 5 wt.% PdCu3/otnt catalyst) and a conventional 5 wt.% Pd/otnt catalyst were used in the selective hydrogenation of acetylene as follows:
1. the reaction conditions are as follows: acetylene hydrogenation reaction gas component: 5.0 vol.% H2、20vol.%C2H4、0.5vol.%C2H2Helium is used as balance gas, the total flow rate of the gas is 40ml/min, and the reaction temperature is 200 ℃.
2. The catalyst dosage is as follows: 0.1-0.5mg, reaction space velocity: 4800--1·g-1
3. The effect of the application is shown in figure 3. On the premise of completely converting and removing trace acetylene in the ethylene-rich material flow, the PdCu bimetallic catalyst prepared by the method can still be nearly completely converted: catalyst conversion of 96.8% 5 wt.% Pd/oCNT, 5 wt.% Pd3The conversion rate of the Cu/oCNT catalyst is 98.5 percent,5wt.%PdCu3the/oCNT catalyst conversion was 98.6%.
The selectivity of the catalyst of the invention to the target product ethylene is greatly improved: 5 wt.% Pd/oCNT catalyst ethylene selectivity 39.1%, 5 wt.% Pd3Cu/oCNT catalyst ethylene selectivity of 55.4%, 5 wt.% PdCu3the/oCNT catalyst had an ethylene selectivity of 70.8%.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (5)

1. A preparation method of a supported PdCu bimetallic catalyst for acetylene selective hydrogenation reaction is characterized by comprising the following steps: firstly, dissolving palladium salt and copper salt with a fixed ratio in a solvent to obtain a mixed solution of the palladium salt and the copper salt; then, fully mixing the mixed solution of palladium salt and copper salt with the oxidized nano carbon material suspension to obtain a mixed material; removing the solvent in the mixed material through a rotary evaporator, drying, grinding, and then placing in a mixed atmosphere containing hydrogen for reduction to obtain the supported PdCu bimetallic catalyst; the catalyst is prepared from PdxCuyThe alloy nano particles are uniformly loaded on the nano carbon material to form the alloy nano particles; when a mixed solution of palladium salt and copper salt is prepared, Pd in the prepared catalyst can be accurately regulated and controlled by controlling the molar ratio of palladium to copper in the mixed solutionxCuyThe ratio of Pd to Cu in the alloy nanoparticles; pdxCuyThe diameter of the alloy nano particles is 3-15 nm; the method specifically comprises the following steps:
(1) preparing a nano carbon material oxidation suspension:
placing the nano carbon material in concentrated nitric acid, refluxing for 2-10 hours at 100-140 ℃, naturally cooling to room temperature, filtering, washing with deionized water to be neutral, drying to obtain an oxidized nano carbon material, and grinding into powder; putting a powdery nano carbon oxide material into a round-bottom flask, adding a solvent, and fully dispersing the nano carbon oxide material under an ultrasonic condition to obtain a nano carbon oxide material suspension;
(2) preparing a metal salt solution:
respectively weighing palladium salt and copper salt, and completely dissolving the palladium salt and the copper salt in a solvent to obtain a mixed solution of the palladium salt and the copper salt;
(3) preparation of a catalyst precursor:
adding a mixed solution of palladium salt and copper salt into the oxidized nano carbon material suspension, fully dispersing by ultrasonic to obtain a mixed material, and removing a solvent in the mixed material by a rotary evaporator to obtain a catalyst precursor;
(4) reduction of catalyst precursor:
drying the catalyst precursor prepared in the step (3) in an oven at 60-80 ℃ for 1-12 hours, fully grinding the catalyst precursor into powder, placing a powder sample in a tube furnace, and reducing the powder sample in a mixed atmosphere of hydrogen and inert gas to obtain the supported PdCu bimetallic catalyst;
in the step (1), the nano carbon material is a single-walled carbon nanotube, a multi-walled carbon nanotube, a nano carbon fiber, a nano diamond, an activated carbon, graphite or graphene; the solvent is water, dilute hydrochloric acid, dilute nitric acid, ethanol or methanol;
in the step (1), before refluxing in concentrated nitric acid, the nano carbon material is firstly stirred and soaked in concentrated hydrochloric acid for 24 hours, then is washed to be neutral by deionized water, is dried and is ground into powder; then, putting the nano carbon material powder treated by concentrated hydrochloric acid into a round-bottom flask, and adding concentrated nitric acid for reflux treatment; wherein: the volume ratio of the mass of the nano carbon material to the concentrated hydrochloric acid is 1g:100 ml; in the reflux treatment process, the mass ratio of the nanocarbon material treated by the concentrated hydrochloric acid to the concentrated nitric acid is 1g to 100 ml.
2. The preparation method of the supported PdCu bimetallic catalyst for selective hydrogenation of acetylene according to claim 1, characterized in that: in the step (1), the ultrasonic condition is that a desktop ultrasonic instrument is adopted for processing for 1-2 hours, or an ultrasonic cell crusher is adopted for processing for 20-30 min.
3. The preparation method of the supported PdCu bimetallic catalyst for selective hydrogenation of acetylene according to claim 1, characterized in that: in the step (2), the mixed solution of the palladium salt and the copper salt is prepared as required and kept fresh; the palladium salt is selected from one or more of palladium acetate, palladium chloride, palladium nitrate, palladium carbonate, palladium sulfate and palladium acetylacetonate; the copper salt is one or more of copper acetate, copper chloride, copper nitrate, copper carbonate, copper sulfate and copper acetylacetonate; the solvent is water, dilute hydrochloric acid, dilute nitric acid, ethanol or methanol.
4. The preparation method of the supported PdCu bimetallic catalyst for selective hydrogenation of acetylene according to claim 1, characterized in that: in the step (3), the operating temperature of the rotary evaporator is 40-80 ℃ under a vacuum condition, and the operating time is 0.5-2 hours.
5. The preparation method of the supported PdCu bimetallic catalyst for selective hydrogenation of acetylene according to claim 1, characterized in that: in the step (4), after the powder sample is placed in a tube furnace, the temperature of the tube furnace is raised to 300-700 ℃ at the heating rate of 1-10 ℃/min, the temperature is kept for 1-4 hours, and then the powder sample is naturally cooled to the room temperature; in the mixed atmosphere, the flow rate of hydrogen is 10-100 ml/min, and the flow rate of argon is 10-100 ml/min.
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