CN111012103A - Moxa mattress - Google Patents
Moxa mattress Download PDFInfo
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- CN111012103A CN111012103A CN201911202574.6A CN201911202574A CN111012103A CN 111012103 A CN111012103 A CN 111012103A CN 201911202574 A CN201911202574 A CN 201911202574A CN 111012103 A CN111012103 A CN 111012103A
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- moxa
- drying
- mattress
- finished product
- cotton
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
- A47C31/007—Anti-mite, anti-allergen or anti-bacterial means
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
- A47C31/005—Use of aromatic materials, e.g. herbs
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/435—Polyesters
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4374—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/541—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
Abstract
The invention discloses a moxa mattress, which comprises a mattress cover and a mattress core filled in the mattress cover, wherein the mattress cover is formed by weaving yarns, the yarns are dip-dyed in a liquid mixture before being woven into the mattress cover, the mattress core comprises a moxa layer, and polyester fiber layers are pressed on the top and the bottom of the moxa layer; the moxa mattress has health promotion function; has effects in preventing common cold; can enhance the resistance of human body to diseases; the antibacterial and bacteriostatic effects are excellent; therefore, the equipment used for preparing the mattress core is particularly important, the drying device is one of the drying devices, the drying and melting device used for drying and melting the reticular semi-finished product is heated by hot air to be uniformly heated, the drying effect is good, the automation degree of the device is high, and the working efficiency is improved; the device can freely take out the drying tray frame, and is convenient to use; the moisture absorption box in the device has low cost and convenient use.
Description
Technical Field
The invention relates to the field of textile production, in particular to a moxa mattress.
Background
The mugwort has the following effects that mugwort, perennial herbs or semi-shrub plants are in strong fragrance:
mosquito repelling: the wormwood has a special fragrance and can effectively repel mosquitoes; relieving asthma and cough: the wormwood has the effects of relieving cough, relieving asthma and eliminating phlegm, and can play a role in preventing and treating senile chronic bronchitis or asthma as antiallergic: the wormwood has an antiallergic effect, and has a very good effect on treating eczema, scabies, dampness and itching relieving; clearing damp and dispelling cold: the wormwood is bitter, pungent and warm in property and can enter spleen, liver and kidney, so that the wormwood has the effects of dispelling cold and removing dampness; warming channels and stopping bleeding: the wormwood enters liver and spleen channel, liver stores blood, and spleen controls blood, so it can activate qi and blood, warm and dispel cold, and bitter can strengthen yin, warm qi and blood and warm channels and collaterals, and has the function of warming channels and stopping bleeding, so it can be used to treat various bleeding diseases such as deficiency-cold; and (3) antibiosis: the folium artemisiae argyi is an antibacterial and antiviral drug, has the effects of inhibiting and killing most viruses and bacteria, and has excellent prevention and treatment effects on respiratory system diseases, and the folium artemisiae argyi is usually processed into moxa in traditional Chinese medicine and placed on acupuncture points for burning to treat the diseases; and (3) enhancing immunity: the wormwood contains a large amount of chemical components, and in addition to volatile oil, tannin, brass, alcohol, polysaccharide, trace elements and other organic components, and the components can effectively help to regulate the nutritional requirements of a human body.
Along with the improvement of living standard and the change of living idea of people, people pay more attention to the health care function of the textile, and the existing textile on the mattress has the defect of insufficient health care function; the most important place of the mattress is the mattress core, so the equipment used for preparing the mattress core is particularly important, and the drying device is also one of the bed cores, but the prior drying device adopts a direct heating drying mode, is not uniformly heated, has low automation degree and low working efficiency; the drying rack of the existing drying device can not be taken out freely, so that the use is inconvenient; some existing drying devices are not provided with moisture absorption equipment, drying objects are easy to get damp, or the moisture absorption equipment used by some drying devices is high in price and inconvenient to use.
Disclosure of Invention
In order to overcome the technical problems, the invention aims to provide a moxa mattress: (1) the mattress core and the mattress sleeve are rich in the effective components of the wormwood, so that the antibacterial and antiviral effects can be achieved, and meanwhile, the effects of calming the nerves, helping sleep and relieving fatigue are achieved; the moxa mattress can play a role in sleeping through the body temperature of a human body, can quickly reduce the accumulation of lactic acid, relieve the generation of fatigue, promote the circulation of qi and blood of the body, eliminate dampness and dispel cold, dredge channels and collaterals, calm the nerves and help sleep, improve insomnia, amnesia and the like caused by the failure of qi and blood to reach, has a special fragrance, has good bacteriostatic function on most viruses, respiratory system diseases, staphylococcus aureus, escherichia coli, candida albicans, dust mites and the like, effectively inhibits the growth of bacteria, expels mosquitoes, purifies air, has the functions of aromatic resuscitation and preventing cold, enhances the resistance of the human body to diseases, and solves the problem that the existing textile on the mattress is deficient in health care function; (2) the circulating fan operates to drive airflow in the circulating air duct to circularly move, the heating box is started, the heating box heats the circularly moving airflow to form hot air, the high-temperature hot air dries the reticular semi-finished product, water in the reticular semi-finished product is evaporated to form water vapor, the water vapor circularly moves along with the hot air, when the water vapor enters the moisture absorption box along with the hot air, when the water in the reticular semi-finished product is completely evaporated and the reticular semi-finished product starts to melt, all fiber layers in the reticular semi-finished product are mutually bonded together, and the problems that an existing drying device adopts a direct heating drying mode, the heating is uneven, the automation degree is low, and the working efficiency is not high are solved; (3) the mesh-shaped semi-finished product is placed on the screen plate on the drying disc, the drying disc is placed on the drying disc rack through the handle, the convex plate on the drying disc is connected with the groove on the drying disc rack in a clamping manner, the drying disc rack and the drying disc are inserted into the clamping grooves on the drying rack and the mounting plate through the insertion rod, and the problems that the drying rack of the existing drying device cannot be taken out freely and is inconvenient to use are solved; (4) when the stoving operation finishes, take out the moisture absorption case, invert, through extrusion first combination case, second combination case, make to go up the expansion plate, the contraction of lower expansion plate, extrude the absorptive steam in moisture absorption layer, discharge from the hole that leaks along the guide plate water conservancy diversion, solved some not setting up the moisture absorption equipment among the current drying device, the drying object easily gets damp, perhaps the moisture absorption equipment price that some drying device used is high, uses inconvenient problem.
The purpose of the invention can be realized by the following technical scheme:
the moxa mattress comprises a mattress cover and a mattress core filled in the mattress cover, wherein the mattress cover is formed by weaving yarns, the yarns are dip-dyed in a liquid mixture for 10-15 minutes before being woven into the mattress cover, the mattress core comprises a moxa layer, and polyester fiber layers are pressed on the top and the bottom of the moxa layer;
the liquid mixture comprises the following substances in parts by weight: 40-60 parts of wormwood extract, 30-40 parts of water-based adhesive, 1-2 parts of flower extract, 0.1-0.3 part of defoaming agent, 0.5-1.5 parts of surfactant and 45-55 parts of water;
the moxa mattress is prepared by the following steps:
the method comprises the following steps: preparing a liquid mixture: mashing fresh wormwood stems and leaves, adding water for leaching, filtering to remove impurities to obtain wormwood leaching solution, adding an aqueous adhesive, a defoaming agent, a surfactant and water into the wormwood leaching solution according to parts by weight, uniformly stirring, and adding a fresh flower extracting solution while stirring to obtain a liquid mixture;
step two: dip dyeing and spinning: straightening the yarns for weaving the mattress cover into threads, immersing the threads into the liquid mixture, and putting the threads into an oven for drying after the dip dyeing time is 10-15 minutes;
step three: sewing the mattress cover: weaving by using the dyed and dried spinning thread, and sewing and forming to obtain a mattress cover;
step four: preparing a mattress core:
s1, opening treatment: firstly, carrying out degumming treatment on moxa and polyester fiber respectively, and then sending the moxa and the polyester fiber to a loosening machine for loosening;
s2, carding treatment: after opening, blowing the moxa and the polyester fiber into respective cotton feeding boxes of a carding machine by a cotton conveying fan respectively, mixing the cotton, feeding the mixed cotton into a feeding curtain of the carding machine, feeding the mixed cotton into the carding machine, carding the fiber by the carding machine, carding the fiber into a thin fiber net, conveying the thin fiber net to a cross lapping machine, and repeatedly lapping the fiber net on a lapping curtain to form moxa net cotton and polyester fiber net cotton respectively;
s3, pressing: stacking three layers of fiber nets together according to the sequence of polyester fiber net cotton, moxa net cotton and polyester fiber net cotton from top to bottom, flattening the surface of the fiber nets by a surface pressing roller, and reducing the filling power to form a net-shaped semi-finished product;
s4, melting treatment: conveying the reticular semi-finished product into a drying and melting device, driving airflow in a circulating air duct to circularly move by the operation of a circulating fan, heating the circularly moving airflow by heating a heating box to form hot air, circularly baking the hot air in a penetrating way, bonding three layers of fiber nets in the reticular semi-finished product together at the high temperature of 180 ℃ plus 200 ℃, opening an air inlet pipe, and entering cold air to preliminarily shape the reticular semi-finished product;
s5, molding: taking the mesh-shaped semi-finished product out of the drying and melting device, shaping by a cooling roller, and cutting by a cutter to obtain a mattress core with required specification;
step five: filling the mattress core into the sheet, and sealing to obtain the moxa mattress.
As a further scheme of the invention: the moxa is prepared by the following steps:
s1, repeatedly drying aged wormwood 3-5 years and 10-20 parts by weight in the sun, and removing branches and impurities in the wormwood leaves;
s2, breaking up the dried folium artemisiae argyi, cutting the folium artemisiae argyi into folium artemisiae argyi pieces, crushing the broken folium artemisiae argyi pieces, and making the folium artemisiae argyi into a velvet shape;
s3, screening the velvet-shaped folium artemisiae argyi, and removing impurities to obtain the moxa.
As a further scheme of the invention: the spinning thread is 100% of cotton fiber or 100% of polyester fiber.
As a further scheme of the invention: the water-based adhesive is at least one of water-based polyurethane adhesive, water-based acrylate adhesive, water-based acrylic acid adhesive and water-based polyvinyl acetate.
As a further scheme of the invention: the fresh flower extractive solution is prepared from one or more of flos Lilii Viriduli, flos Jasmini sambac, Aloe, lavender, fructus Citri Sarcodactylis, and herba Rosmarini officinalis.
As a further scheme of the invention: the cylinder speed of the carding machine in the fourth step is 750-1100r/min, the doffer speed is 900r/min, and the speed of the net forming curtain of the cross lapping machine is 300-500 r/min.
As a further scheme of the invention: the working process of the drying and melting device for drying and melting the reticular semi-finished product is as follows:
the method comprises the following steps: placing the reticular semi-finished product on a screen plate on a drying disc, placing the drying disc on a drying disc rack through a handle, and clamping and connecting the reticular semi-finished product with a groove on the drying disc rack through a convex plate on the drying disc;
step two: inserting the drying plate rack and the drying plate into the clamping grooves on the drying rack and the mounting plate through the insertion rod, and turning on the sterilizing lamp;
opening a valve on the air inlet pipe, starting a circulating fan, driving the air flow in the circulating air duct to circularly move by the running of the circulating fan, closing the valve on the air inlet pipe after 2-5 minutes, starting a heating box, and heating the air flow which circularly moves by the heating box to form hot air;
step four: drying the reticular semi-finished product by high-temperature hot air, evaporating water in the reticular semi-finished product to form water vapor, circularly moving along with the hot air, enabling the water vapor to enter a moisture absorption box along with the hot air, absorbing the water vapor by a moisture absorption layer in the moisture absorption box, enabling all fiber layers in the reticular semi-finished product to be mutually bonded together when the water in the reticular semi-finished product is completely evaporated and the reticular semi-finished product starts to melt, and stopping heating by a heating box;
step five: and (4) keeping the temperature at the high temperature for 3-5 minutes, opening an exhaust pipe, discharging hot air, opening an air inlet pipe, introducing cold air to cool the reticular semi-finished product, preliminarily shaping, and after finishing the preliminary shaping, closing a circulating fan and taking out the reticular semi-finished product.
The invention has the beneficial effects that:
(1) according to the moxa mattress, the mattress core is sequentially laminated according to the polyester fiber net, the moxa net cotton and the polyester fiber net cotton from top to bottom, the polyester fiber has the greatest advantages of good wrinkle resistance and shape retention, high strength and elastic recovery capability, so that the moxa mattress is good in moisture absorption, sweat absorption and ventilation effects, soft, skin-friendly and high in comfort, moxa is added into the moxa, and the yarns for weaving the mattress cover are dip-dyed in a liquid mixture before weaving the mattress cover, so that the moxa is rich in effective components on the mattress core and the mattress cover, the antibacterial and antiviral effects can be achieved, and meanwhile, the effects of calming nerves and helping sleep and relieving fatigue are achieved; the moxa mattress can play a role in sleeping through the body temperature, can quickly reduce the accumulation of lactic acid, relieve fatigue, promote qi and blood circulation of the body, eliminate dampness and dispel cold, dredge channels and collaterals, calm nerves and help sleep, and improve insomnia, amnesia and the like caused by the failure of qi and blood to reach, has a special fragrance, has a good antibacterial function on most viruses, respiratory system diseases, staphylococcus aureus, escherichia coli, candida albicans, dust mites and the like, effectively inhibits bacterial breeding, has the effects of expelling mosquitoes, purifying air, promoting the circulation of fragrance and preventing cold, and enhances the resistance of the human body to diseases;
detect this moxa mattress's performance, the testing result: the moxa mattress has health promotion function; has effects in preventing common cold; has effects in enhancing disease resistance; the antibacterial and bacteriostatic agent has excellent antibacterial and bacteriostatic effects, and the result of antibacterial and bacteriostatic performance detection is as follows: the antibacterial rate of the staphylococcus aureus is 95.5.3-96.8%; the antibacterial rate of the enterobacter coli is 97.8-98.8%; the antibacterial rate of the typhoid bacillus is 98.2-99.9%;
(2) the drying and melting device of the invention drives the air flow in the circulating air duct to circularly move through the operation of the circulating fan, starts the heating box, heats the air flow which circularly moves by heating the heating box, forms hot air, dries the reticular semi-finished product by high-temperature hot air, evaporates the moisture in the reticular semi-finished product to form water vapor which circularly moves along with the hot air, when the water vapor enters the moisture absorption box along with the hot air, completely evaporates the moisture in the reticular semi-finished product and melts the reticular semi-finished product, so that the fiber layers in the reticular semi-finished product are mutually bonded together, the drying and melting device completes the fastening of completely evaporating the moisture of the reticular semi-finished product and bonding the fiber layers in the reticular semi-finished product through the hot air circulation, the heating is uniform through the hot air, the drying effect is good, and the hot air is discharged through opening the exhaust pipe, open the air-supply line, get into cold air and cool down netted semi-manufactured goods for to netted semi-manufactured goods preliminary design, this stoving melting device has accomplished the thermoplastic type, and the process of cold design, degree of automation is high, has improved work efficiency.
(3) According to the drying and melting device, the reticular semi-finished product is placed on the screen plate on the drying disc, the drying disc is placed on the drying disc rack through the handle, the convex plate on the drying disc is connected with the groove on the drying disc rack in a clamping manner, the drying disc rack and the drying disc are inserted into the clamping groove on the drying rack and the mounting plate through the insertion rod, then the reticular semi-finished product is dried, and the drying and melting device can be taken out of the drying disc rack and is convenient to use;
(4) the invention relates to a drying and melting device.A moisture absorption box is formed by connecting a first combination box and a second combination box through an upper telescopic plate and a lower telescopic plate, wherein the upper telescopic plate is provided with a water leakage hole, the inner wall of the top end of the moisture absorption box is provided with a guide plate, a moisture absorption layer is filled in the moisture absorption box, when the drying operation is finished, the moisture absorption box is taken out and inverted, the first combination box and the second combination box are extruded, the upper telescopic plate and the lower telescopic plate are contracted into the first combination box and the second combination box, the moisture absorption layer in the moisture absorption box is extruded to extrude the water vapor absorbed in the drying operation, the water vapor is discharged from the water leakage hole along the guide plate, and the next drying operation can be carried out after the water in the moisture absorption box is extruded.
Drawings
The invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic view of the structure of a mattress core according to the invention;
FIG. 2 is a schematic view of the drying and melting apparatus according to the present invention;
FIG. 3 is a side view of a drying rack according to the present invention;
FIG. 4 is an enlarged schematic view taken at A of FIG. 2 according to the present invention;
fig. 5 is a plan view of a drying plate rack of the present invention;
fig. 6 is a bottom view of a drying tray according to the present invention;
fig. 7 is a schematic view showing the structure of the moisture absorption box of the present invention.
In the figure: 100. a moxa layer; 200. a polyester fiber layer; 1. a body; 2. a heat-insulating layer; 3. a heating box; 4. A circulating air duct; 5. an air inlet pipe; 6. a support pillar; 7. a moisture absorption box; 8. a circulating fan; 9. an exhaust pipe; 10. A filter screen; 11. a germicidal lamp; 12. an inner box body; 13. drying the plate frame; 14. a drying rack; 15. a ventilation area; 16. mounting a plate; 17. an insertion rod; 18. a groove; 19. a drying tray; 20. a convex plate; 21. a screen plate; 22. a first combiner box; 23. an upper expansion plate; 24. a water leakage hole; 25. a baffle; 26. a second combiner box; 27. a moisture-absorbing layer; 28. a lower expansion plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without any inventive step, are within the scope of the present invention.
Example 1:
referring to fig. 1 to 7, the moxa mattress of this embodiment includes a mattress cover and a mattress core filled in the mattress cover, wherein the mattress cover is woven by yarns, the yarns are dip-dyed in a liquid mixture for 10 to 15 minutes before being woven into the mattress cover, the mattress core includes a moxa layer 100, and polyester fiber layers 200 are pressed on the top and bottom of the moxa layer 100;
the liquid mixture comprises the following substances in parts by weight: 40 parts of wormwood leaching solution, 30 parts of aqueous adhesive, 1 part of flower extracting solution, 0.1 part of defoaming agent, 0.5 part of surfactant and 45 parts of water;
the moxa mattress is prepared by the following steps:
the method comprises the following steps: preparing a liquid mixture: mashing fresh wormwood stems and leaves, adding water for leaching, filtering to remove impurities to obtain wormwood leaching solution, adding an aqueous adhesive, a defoaming agent, a surfactant and water into the wormwood leaching solution according to parts by weight, uniformly stirring, and adding a fresh flower extracting solution while stirring to obtain a liquid mixture;
step two: dip dyeing and spinning: straightening the yarns for weaving the mattress cover into threads, immersing the threads into the liquid mixture, and putting the threads into an oven for drying after the dip dyeing time is 10-15 minutes;
step three: sewing the mattress cover: weaving by using the dyed and dried spinning thread, and sewing and forming to obtain a mattress cover;
step four: preparing a mattress core:
s1, opening treatment: firstly, carrying out degumming treatment on moxa and polyester fiber respectively, and then sending the moxa and the polyester fiber to a loosening machine for loosening;
s2, carding treatment: after opening, blowing the moxa and the polyester fiber into respective cotton feeding boxes of a carding machine by a cotton conveying fan respectively, mixing the cotton, feeding the mixed cotton into a feeding curtain of the carding machine, feeding the mixed cotton into the carding machine, carding the fiber by the carding machine, carding the fiber into a thin fiber net, conveying the thin fiber net to a cross lapping machine, and repeatedly lapping the fiber net on a lapping curtain to form moxa net cotton and polyester fiber net cotton respectively;
s3, pressing: stacking three layers of fiber nets together according to the sequence of polyester fiber net cotton, moxa net cotton and polyester fiber net cotton from top to bottom, flattening the surface of the fiber nets by a surface pressing roller, and reducing the filling power to form a net-shaped semi-finished product;
s4, melting treatment: conveying the reticular semi-finished product into a drying and melting device, driving the air flow in a circulating air duct 4 to circularly move by the operation of a circulating fan 8, heating the circularly moving air flow by the temperature rise of a heating box 3 to form hot air, circularly and penetratingly baking the hot air, bonding three layers of fiber nets in the reticular semi-finished product together at the high temperature of 180-200 ℃, opening an air inlet pipe 5, and entering cold air to preliminarily shape the reticular semi-finished product;
s5, molding: taking the mesh-shaped semi-finished product out of the drying and melting device, shaping by a cooling roller, and cutting by a cutter to obtain a mattress core with required specification;
step five: filling the mattress core into the sheet, and sealing to obtain the moxa mattress.
The moxa is prepared by the following steps:
s1, repeatedly drying aged wormwood 3-5 years and 10 parts by weight in the sun, and removing branches and impurities in the wormwood leaves;
s2, breaking up the dried folium artemisiae argyi, cutting the folium artemisiae argyi into folium artemisiae argyi pieces, crushing the broken folium artemisiae argyi pieces, and making the folium artemisiae argyi into a velvet shape;
s3, screening the velvet-shaped folium artemisiae argyi, and removing impurities to obtain the moxa.
The spinning thread is 100% of cotton fiber or 100% of polyester fiber.
The water-based adhesive is at least one of water-based polyurethane adhesive, water-based acrylate adhesive, water-based acrylic acid adhesive and water-based polyvinyl acetate.
The fresh flower extractive solution is prepared from one or more of flos Lilii Viriduli, flos Jasmini sambac, Aloe, Lavender, fructus Citri Sarcodactylis, and herba Rosmarini officinalis.
The cylinder speed of the carding machine in the fourth step is 750-1100r/mi n, the doffer speed is 900r/mi n, and the speed of the net forming curtain of the cross lapping machine is 300-500r/mi n.
The performance of the moxa mattress of example 1 was tested, and the test results were: the moxa mattress has health promotion function; has effects in preventing common cold; has effects in enhancing disease resistance; the antibacterial and bacteriostatic effect is excellent, and the detection result of the antibacterial and bacteriostatic performance is as follows: the antibacterial rate of staphylococcus aureus is 95.5.3%; the antibacterial rate of the escherichia coli is 97.8%; the antibacterial rate of the typhoid bacillus is 98.2 percent;
example 2:
referring to fig. 1 to 7, the moxa mattress of this embodiment includes a mattress cover and a mattress core filled in the mattress cover, wherein the mattress cover is woven by yarns, the yarns are dip-dyed in a liquid mixture for 10 to 15 minutes before being woven into the mattress cover, the mattress core includes a moxa layer 100, and polyester fiber layers 200 are pressed on the top and bottom of the moxa layer 100;
the liquid mixture comprises the following substances in parts by weight: 50 parts of wormwood leaching solution, 35 parts of aqueous adhesive, 2 parts of flower extracting solution, 0.2 part of defoaming agent, 1.0 part of surfactant and 50 parts of water;
the moxa mattress is prepared by the following steps:
the method comprises the following steps: preparing a liquid mixture: mashing fresh wormwood stems and leaves, adding water for leaching, filtering to remove impurities to obtain wormwood leaching solution, adding an aqueous adhesive, a defoaming agent, a surfactant and water into the wormwood leaching solution according to parts by weight, uniformly stirring, and adding a fresh flower extracting solution while stirring to obtain a liquid mixture;
step two: dip dyeing and spinning: straightening the yarns for weaving the mattress cover into threads, immersing the threads into the liquid mixture, and putting the threads into an oven for drying after the dip dyeing time is 10-15 minutes;
step three: sewing the mattress cover: weaving by using the dyed and dried spinning thread, and sewing and forming to obtain a mattress cover;
step four: preparing a mattress core:
s1, opening treatment: firstly, carrying out degumming treatment on moxa and polyester fiber respectively, and then sending the moxa and the polyester fiber to a loosening machine for loosening;
s2, carding treatment: after opening, blowing the moxa and the polyester fiber into respective cotton feeding boxes of a carding machine by a cotton conveying fan respectively, mixing the cotton, feeding the mixed cotton into a feeding curtain of the carding machine, feeding the mixed cotton into the carding machine, carding the fiber by the carding machine, carding the fiber into a thin fiber net, conveying the thin fiber net to a cross lapping machine, and repeatedly lapping the fiber net on a lapping curtain to form moxa net cotton and polyester fiber net cotton respectively;
s3, pressing: stacking three layers of fiber nets together according to the sequence of polyester fiber net cotton, moxa net cotton and polyester fiber net cotton from top to bottom, flattening the surface of the fiber nets by a surface pressing roller, and reducing the filling power to form a net-shaped semi-finished product;
s4, melting treatment: conveying the reticular semi-finished product into a drying and melting device, driving the air flow in a circulating air duct 4 to circularly move by the operation of a circulating fan 8, heating the circularly moving air flow by the temperature rise of a heating box 3 to form hot air, circularly and penetratingly baking the hot air, bonding three layers of fiber nets in the reticular semi-finished product together at the high temperature of 180-200 ℃, opening an air inlet pipe 5, and entering cold air to preliminarily shape the reticular semi-finished product;
s5, molding: taking the mesh-shaped semi-finished product out of the drying and melting device, shaping by a cooling roller, and cutting by a cutter to obtain a mattress core with required specification;
step five: filling the mattress core into the sheet, and sealing to obtain the moxa mattress.
The moxa is prepared by the following steps:
s1, repeatedly drying aged wormwood 3-5 years and 15 parts by weight in the sun, and removing branches and impurities in the wormwood leaves;
s2, breaking up the dried folium artemisiae argyi, cutting the folium artemisiae argyi into folium artemisiae argyi pieces, crushing the broken folium artemisiae argyi pieces, and making the folium artemisiae argyi into a velvet shape;
s3, screening the velvet-shaped folium artemisiae argyi, and removing impurities to obtain the moxa.
The spinning thread is 100% of cotton fiber or 100% of polyester fiber.
The water-based adhesive is at least one of water-based polyurethane adhesive, water-based acrylate adhesive, water-based acrylic acid adhesive and water-based polyvinyl acetate.
The fresh flower extractive solution is prepared from one or more of flos Lilii Viriduli, flos Jasmini sambac, Aloe, Lavender, fructus Citri Sarcodactylis, and herba Rosmarini officinalis.
The cylinder speed of the carding machine in the fourth step is 750-1100r/mi n, the doffer speed is 900r/mi n, and the speed of the net forming curtain of the cross lapping machine is 300-500r/mi n.
The performance of the moxa mattress of example 2 was tested, and the test results were: the moxa mattress has health promotion function; has effects in preventing common cold; has effects in enhancing disease resistance; the antibacterial and bacteriostatic effect is excellent, and the detection result of the antibacterial and bacteriostatic performance is as follows: the antibacterial rate of staphylococcus aureus is 96.1%; the antibacterial rate of the enterobacter coli is 98.0 percent; the antibacterial rate of the typhoid bacillus is 98.9 percent;
example 3:
referring to fig. 1 to 7, the moxa mattress of this embodiment includes a mattress cover and a mattress core filled in the mattress cover, wherein the mattress cover is woven by yarns, the yarns are dip-dyed in a liquid mixture for 10 to 15 minutes before being woven into the mattress cover, the mattress core includes a moxa layer 100, and polyester fiber layers 200 are pressed on the top and bottom of the moxa layer 100;
the liquid mixture comprises the following substances in parts by weight: 60 parts of wormwood leaching solution, 40 parts of aqueous adhesive, 2 parts of flower extracting solution, 0.3 part of defoaming agent, 1.5 parts of surfactant and 55 parts of water;
the moxa mattress is prepared by the following steps:
the method comprises the following steps: preparing a liquid mixture: mashing fresh wormwood stems and leaves, adding water for leaching, filtering to remove impurities to obtain wormwood leaching solution, adding an aqueous adhesive, a defoaming agent, a surfactant and water into the wormwood leaching solution according to parts by weight, uniformly stirring, and adding a fresh flower extracting solution while stirring to obtain a liquid mixture;
step two: dip dyeing and spinning: straightening the yarns for weaving the mattress cover into threads, immersing the threads into the liquid mixture, and putting the threads into an oven for drying after the dip dyeing time is 10-15 minutes;
step three: sewing the mattress cover: weaving by using the dyed and dried spinning thread, and sewing and forming to obtain a mattress cover;
step four: preparing a mattress core:
s1, opening treatment: firstly, carrying out degumming treatment on moxa and polyester fiber respectively, and then sending the moxa and the polyester fiber to a loosening machine for loosening;
s2, carding treatment: after opening, blowing the moxa and the polyester fiber into respective cotton feeding boxes of a carding machine by a cotton conveying fan respectively, mixing the cotton, feeding the mixed cotton into a feeding curtain of the carding machine, feeding the mixed cotton into the carding machine, carding the fiber by the carding machine, carding the fiber into a thin fiber net, conveying the thin fiber net to a cross lapping machine, and repeatedly lapping the fiber net on a lapping curtain to form moxa net cotton and polyester fiber net cotton respectively;
s3, pressing: stacking three layers of fiber nets together according to the sequence of polyester fiber net cotton, moxa net cotton and polyester fiber net cotton from top to bottom, flattening the surface of the fiber nets by a surface pressing roller, and reducing the filling power to form a net-shaped semi-finished product;
s4, melting treatment: conveying the reticular semi-finished product into a drying and melting device, driving the air flow in a circulating air duct 4 to circularly move by the operation of a circulating fan 8, heating the circularly moving air flow by the temperature rise of a heating box 3 to form hot air, circularly and penetratingly baking the hot air, bonding three layers of fiber nets in the reticular semi-finished product together at the high temperature of 180-200 ℃, opening an air inlet pipe 5, and entering cold air to preliminarily shape the reticular semi-finished product;
s5, molding: taking the mesh-shaped semi-finished product out of the drying and melting device, shaping by a cooling roller, and cutting by a cutter to obtain a mattress core with required specification;
step five: filling the mattress core into the sheet, and sealing to obtain the moxa mattress.
The moxa is prepared by the following steps:
s1, repeatedly drying aged folium Artemisiae Argyi of 20 weight parts for 3-5 years, and removing branches and impurities in folium Artemisiae Argyi;
s2, breaking up the dried folium artemisiae argyi, cutting the folium artemisiae argyi into folium artemisiae argyi pieces, crushing the broken folium artemisiae argyi pieces, and making the folium artemisiae argyi into a velvet shape;
s3, screening the velvet-shaped folium artemisiae argyi, and removing impurities to obtain the moxa.
The spinning thread is 100% of cotton fiber or 100% of polyester fiber.
The water-based adhesive is at least one of water-based polyurethane adhesive, water-based acrylate adhesive, water-based acrylic acid adhesive and water-based polyvinyl acetate.
The fresh flower extractive solution is prepared from one or more of flos Lilii Viriduli, flos Jasmini sambac, Aloe, Lavender, fructus Citri Sarcodactylis, and herba Rosmarini officinalis.
The cylinder speed of the carding machine in the fourth step is 750-1100r/mi n, the doffer speed is 900r/mi n, and the speed of the net forming curtain of the cross lapping machine is 300-500r/mi n.
The performance of the moxa mattress of example 3 was tested, and the test results were: the moxa mattress has health promotion function; has effects in preventing common cold; has effects in enhancing disease resistance; the antibacterial and bacteriostatic effect is excellent, and the detection result of the antibacterial and bacteriostatic performance is as follows: the antibacterial rate of staphylococcus aureus is 96.8%; the antibacterial rate of the enterobacter coli is 98.8 percent; the antibacterial rate of the typhoid bacillus is 99.9 percent;
example 4:
referring to fig. 1-7, the drying and melting device in this embodiment includes a main body 1, a circulating fan 8, an insulating layer 2 installed on an inner wall of the main body 1, the heat-insulating layer 2 is made of aluminum silicate heat-insulating material, an inner box body 12 is arranged inside the body 1, a plurality of supporting columns 6 are arranged at the top and the bottom of the inner box body 12, one end of each supporting column 6 far away from the inner box body 12 is connected to the inner wall of the heat-insulating layer 2, a circulating air duct 4 is combined between the inner box body 12 and the heat-insulating layer 2, circulating fans 8 are respectively arranged at the top and the bottom of the circulating air duct 4, the air outlet of the circulating fan 8 is provided with a moisture absorption box 7 through a pipeline, the two sides of the circulating air duct 4 are provided with heating boxes 3, the two sides of the heating box 3 are respectively connected with the inner wall of the heat-insulating layer 2 and the outer wall of the inner box body 12, and heating wires are installed in the heating box 3;
a germicidal lamp 11 is mounted on the inner wall of the top of the inner box body 12, the germicidal lamp 11 is an ultraviolet lamp, a drying rack 14 is mounted at the bottom of the inner box body 12, a plurality of mounting plates 16 are mounted on two sides of the drying rack 14, a plurality of ventilation areas 15 are combined between the drying rack 14 and the mounting plates 16, a plurality of clamping grooves are formed in the drying rack 14 and the mounting plates 16, a plurality of drying tray racks 13 are arranged in the drying rack 14, insertion rods 17 are mounted at two ends of each drying tray rack 13, and the drying tray racks 13 are connected to the clamping grooves in the drying rack 14 and the mounting plates 16 in a clamping manner through the insertion rods 17;
the top of the drying plate frame 13 is provided with a groove 18, a drying plate 19 is arranged in the drying plate frame 13, the bottom of the drying plate 19 is provided with a convex plate 20, the convex plate 20 is movably clamped and connected with the groove 18, a screen plate 21 is arranged in the drying plate 19, the screen plate 21 is provided with a plurality of vent holes, and handles are arranged on two sides of the drying plate 19;
the moisture absorption box 7 comprises a first combination box 22 and a second combination box 26, the top ends of the first combination box 22 and the second combination box 26 are connected through an upper expansion plate 23, the bottom ends of the first combination box 22 and the second combination box 26 are connected through a lower expansion plate 28, the upper expansion plate 23 is provided with a water leakage hole 24, the inner walls of the top ends of the first combination box 22 and the second combination box 26 are respectively provided with a guide plate 25, a moisture absorption layer 27 is filled between the first combination box 22 and the second combination box 26, and the moisture absorption layer 27 is made of a water absorption sponge material;
an air inlet pipe 5 is installed to 1 top one end of body, filter screen 10 is installed to 5 bottoms of air inlet pipe, 1 top is kept away from 5 one ends of air inlet pipe and is installed blast pipe 9, all install the valve on air inlet pipe 5 and the blast pipe 9.
Referring to fig. 1-7, the operation of the drying and melting device in this embodiment for drying and melting the mesh-shaped semi-finished product is as follows:
the method comprises the following steps: placing the reticular semi-finished product on a screen plate 21 on a drying disc 19, placing the drying disc 19 on a drying disc rack 13 through a handle, and connecting the reticular semi-finished product with a groove 18 on the drying disc rack 13 in a clamping manner through a convex plate 20 on the drying disc 19;
step two: inserting the drying plate rack 13 and the drying plate 19 into the clamping grooves on the drying rack 14 and the mounting plate 16 through the insertion rod 17, and turning on the sterilizing lamp 11;
opening a valve on an air inlet pipe 5, starting a circulating fan 8, operating the circulating fan 8 to drive airflow in a circulating air duct 4 to circularly move, closing the valve on the air inlet pipe 5 after 2-5 minutes, starting a heating box 3, and heating the airflow in the circulating motion by heating the heating box 3 to form hot air;
step four: drying the reticular semi-finished product by high-temperature hot air, evaporating water in the reticular semi-finished product to form water vapor, circularly moving along with the hot air, enabling the water vapor to enter the moisture absorption box 7 along with the hot air, absorbing the water vapor by the moisture absorption layer 27 in the moisture absorption box 7, enabling all fiber layers in the reticular semi-finished product to be mutually bonded together when the water in the reticular semi-finished product is completely evaporated and the reticular semi-finished product starts to be molten, and stopping heating the heating box 3;
step five: and (3) keeping the temperature at the high temperature for 3-5 minutes, opening an exhaust pipe 9, discharging hot air, opening an air inlet pipe 5, introducing cold air to cool and shape the reticular semi-finished product, closing a circulating fan 8 after shaping is finished, and taking out the reticular semi-finished product.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.
Claims (7)
1. The moxa mattress is characterized by comprising a mattress cover and a mattress core filled in the mattress cover, wherein the mattress cover is formed by weaving yarns, the yarns are dip-dyed in a liquid mixture for 10-15 minutes before being woven into the mattress cover, the mattress core comprises a moxa layer (100), and polyester fiber layers (200) are pressed on the top and the bottom of the moxa layer (100);
the liquid mixture comprises the following substances in parts by weight: 40-60 parts of wormwood leaching solution, 30-40 parts of aqueous adhesive, 1-2 parts of flower extracting solution, 0.1-0.3 part of defoaming agent, 0.5-1.5 parts of surfactant and 45-55 parts of water;
the moxa mattress is prepared by the following steps:
the method comprises the following steps: preparing a liquid mixture: mashing fresh wormwood stems and leaves, adding water for leaching, filtering and removing impurities to obtain wormwood leaching solution, adding an aqueous adhesive, a defoaming agent, a surfactant and water into the wormwood leaching solution according to parts by weight, uniformly stirring, and adding a fresh flower extracting solution while stirring to obtain a liquid mixture;
step two: dip dyeing and spinning: straightening the yarns for weaving the mattress cover into threads, immersing the threads into the liquid mixture, and putting the threads into an oven for drying after the dip dyeing time is 10-15 minutes;
step three: sewing the mattress cover: weaving by using the dyed and dried spinning thread, and sewing and forming to obtain a mattress cover;
step four: preparing a mattress core:
s1, opening treatment: firstly, carrying out degumming treatment on moxa and polyester fiber respectively, and then sending the moxa and the polyester fiber to an opener for opening;
s2, carding treatment: after opening, blowing the moxa and the polyester fibers into respective cotton feeding boxes of a carding machine by a cotton conveying fan respectively, mixing the cotton, feeding the mixed cotton into a feeding curtain of the carding machine, feeding the mixed cotton into the carding machine, carding the fibers by the carding machine, carding the fibers into a thin fiber net, conveying the thin fiber net to a cross lapping machine, and repeatedly lapping the thin fiber net on a lapping curtain to form moxa net cotton and polyester fiber net cotton respectively;
s3, pressing: stacking three layers of fiber nets together according to the sequence of polyester fiber net cotton, moxa net cotton and polyester fiber net cotton from top to bottom, flattening the surface of the fiber nets by a surface pressing roller, and reducing the filling power to form a net-shaped semi-finished product;
s4, melting treatment: conveying the reticular semi-finished product into a drying and melting device, driving airflow in a circulating air duct to circularly move by the operation of a circulating fan, heating the circularly moving airflow by heating a heating box to form hot air, circularly baking the hot air in a penetrating way, bonding three layers of fiber nets in the reticular semi-finished product together at the high temperature of 180 ℃ plus 200 ℃, opening an air inlet pipe, and entering cold air to preliminarily shape the reticular semi-finished product;
s5, molding: taking the mesh-shaped semi-finished product out of the drying and melting device, shaping by a cooling roller, and cutting by a cutter to obtain a mattress core with required specification;
step five: filling the mattress core into the sheet, and sealing to obtain the moxa mattress.
2. The moxa mattress of claim 1, wherein the moxa is prepared by the steps of:
s1, repeatedly drying aged wormwood 3-5 years and 10-20 parts by weight in the sun, and removing branches and impurities in the wormwood leaves;
s2, breaking up the dried folium artemisiae argyi, cutting the folium artemisiae argyi into folium artemisiae argyi pieces, crushing the broken folium artemisiae argyi pieces, and making the folium artemisiae argyi into a velvet shape;
s3, screening the velvet-shaped folium artemisiae argyi, and removing impurities to obtain the moxa.
3. The moxa mattress of claim 1, wherein the yarns are 100% cotton fibers or 100% polyester fibers.
4. The moxa mattress according to claim 1, wherein the aqueous adhesive is at least one of an aqueous polyurethane adhesive, an aqueous acrylate adhesive, an aqueous acrylic adhesive, and an aqueous polyvinyl acetate.
5. The moxa mattress according to claim 1, wherein the fresh flower extract is prepared from one or more fresh flower species selected from the group consisting of lily, jasmine, aloe, lavender, bergamot, and rosemary.
6. The moxa mattress of claim 1, wherein the carding machine in step four has a cylinder speed of 750-.
7. The moxa mattress according to claim 1, wherein the drying and melting device is used for drying and melting the mesh-like semi-finished product as follows:
the method comprises the following steps: placing the reticular semi-finished product on a screen plate (21) on a drying disc (19), placing the drying disc (19) on a drying disc rack (13) through a handle, and clamping and connecting the reticular semi-finished product with a groove (18) on the drying disc rack (13) through a convex plate (20) on the drying disc (19);
step two: inserting the drying plate rack (13) and the drying plate (19) into clamping grooves on the drying rack (14) and the mounting plate (16) through an insertion rod (17), and turning on the sterilizing lamp (11);
opening a valve on an air inlet pipe (5), starting a circulating fan (8), operating the circulating fan (8) to drive airflow in a circulating air duct (4) to circularly move, closing the valve on the air inlet pipe (5) after 2-5 minutes, starting a heating box (3), and heating the circularly moving airflow by heating the heating box (3) to form hot air;
step four: drying the reticular semi-finished product by high-temperature hot air, evaporating water in the reticular semi-finished product to form water vapor, circularly moving along with the hot air, enabling the water vapor to enter the moisture absorption box (7) along with the hot air, absorbing the water vapor by the moisture absorption layer (27) in the moisture absorption box (7), enabling all fiber layers in the reticular semi-finished product to be mutually bonded together when the moisture in the reticular semi-finished product is completely evaporated and the reticular semi-finished product starts to melt, and stopping heating by the heating box (3);
step five: and (3) keeping the temperature at the high temperature for 3-5 minutes, opening an exhaust pipe (9), discharging hot air, opening an air inlet pipe (5), introducing cold air to cool and shape the reticular semi-finished product, finishing shaping, closing a circulating fan (8), and taking out the reticular semi-finished product.
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| CN201911202574.6A CN111012103A (en) | 2019-11-29 | 2019-11-29 | Moxa mattress |
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Cited By (1)
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| CN114451747A (en) * | 2022-01-13 | 2022-05-10 | 时严成 | Mattress using wormwood sponge material |
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