CN111009596A - Solar energy component tectorial membrane blank pressing device that can throw material automatically - Google Patents
Solar energy component tectorial membrane blank pressing device that can throw material automatically Download PDFInfo
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- CN111009596A CN111009596A CN201911307724.XA CN201911307724A CN111009596A CN 111009596 A CN111009596 A CN 111009596A CN 201911307724 A CN201911307724 A CN 201911307724A CN 111009596 A CN111009596 A CN 111009596A
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- block
- pressing device
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- tectorial membrane
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- 238000003825 pressing Methods 0.000 title claims abstract description 46
- 239000000463 material Substances 0.000 title claims abstract description 18
- 210000002489 tectorial membrane Anatomy 0.000 title claims abstract description 11
- 210000003128 head Anatomy 0.000 claims abstract description 22
- 238000010030 laminating Methods 0.000 claims abstract description 12
- 238000009434 installation Methods 0.000 claims description 17
- 210000000078 claw Anatomy 0.000 claims description 7
- 230000010354 integration Effects 0.000 abstract description 3
- 239000007888 film coating Substances 0.000 abstract description 2
- 238000009501 film coating Methods 0.000 abstract description 2
- 239000012528 membrane Substances 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 5
- 238000007599 discharging Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000006978 adaptation Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
The invention relates to the technical field of new energy, and discloses a solar module film-coating and edge-pressing device capable of automatically feeding materials. This solar energy component tectorial membrane blank holder device that can throw material automatically possesses the device at the during operation, and the fixture block is in the component bottom surface, and fixture block and pressure head carry out the contactability rotation respectively to the surface of component, accomplish the blank holder to the tectorial membrane on surface and bottom surface simultaneously, have reached the purpose of tectorial membrane and blank holder integration, and adopt the mode of rotatory blank holder and tectorial membrane, make the laminating between membrane and the component more closely, difficult emergence sticks up the limit and the problem that drops.
Description
Technical Field
The invention relates to the technical field of new energy, in particular to a solar module film-covering and edge-pressing device capable of automatically feeding materials.
Background
With the continuous development of economy and science and technology, people realize that the resources of the earth are very limited, so the development and utilization of new energy resources are the fields of active research and experiments all over the world, and solar energy is widely applied as one of the new energy resources, wherein the solar energy refers to the heat radiation energy of the sun, and the solar power generation is a novel renewable energy resource.
Present solar energy tectorial membrane component, the phenomenon that the limit was raised to the film appears in the use easily, not only influence pleasing to the eye but also can cause the influence to the normal work of equipment, lead to the collection of solar energy and conversion efficiency to reduce, current equipment need use different equipment to accomplish when tectorial membrane and blank pressing, manufacturing cost is greatly improved, the method of disposable pressfitting is adopted more when the blank pressing, because equipment surface is not absolute level and smooth, the bonding of partial membrane and original paper is not abundant, make the product appear sticking more easily, the problem that drops, and present tectorial membrane blank pressing device lacks the material device of throwing of looks adaptation, can't carry out accurate single line and singly throw the material, need artifical whole row, production speed has seriously delayed, the economic benefits of this industry has been reduced.
Solves the technical problem
In view of the above problems in the prior art, an aspect of the present invention is to provide an automatic feeding solar module laminating and edge pressing device, which is used to solve the above problems in the background art and has the advantages of more tightly pressing edges and automatically completing the integration of single-line single feeding and laminating and edge pressing.
Disclosure of Invention
In order to realize the purpose of more tightly pressing edges and automatically finishing the integration of single-line single feeding and laminating and edge pressing, the invention provides the following technical scheme: the utility model provides a can throw solar energy component tectorial membrane blank pressing device of material automatically, includes: the device comprises a base, a support, a supporting plate, a fixed disc, a feeding device, a telescopic rod, a connecting block, a first spring, an installation block, a second spring, a clamping block, a pressure head, a fixed seat, a rotating shaft, a cam, a reset spring, a clamping jaw, a ratchet wheel, a discharging disc and a stop lever.
A fixed disc is placed and connected to the top of the base, a feeding device is arranged inside the base, a telescopic rod is fixedly connected to the lower portion of the supporting plate, the lower end of the telescopic rod is rotatably connected with a connecting block, an installation block is movably connected to the inside of the connecting block through a first spring, the installation block is fixedly connected with a clamping block through a second spring, and a pressing head is arranged inside the installation block;
the feeding device comprises a fixed seat, a rotating shaft is fixedly connected with a cam in the fixed seat, a claw is fixedly connected with the outer side of the fixed seat through a reset spring, a ratchet wheel is movably connected in the base and positioned on the left side of the fixed seat, a material discharging disc is fixedly connected to the top of the ratchet wheel, and a stop lever is fixedly connected to the outer side of the material discharging disc.
Preferably, the connection relation between the pressure head arranged in the mounting block and the mounting block is movable connection, so that the pressure head can contact with an original during operation, and meanwhile, the continuous descending of the clamping block is not hindered.
Preferably, the outer side of the mounting block is provided with an opening connecting sheet matched with the fixture block, so that the fixture block is rotatably connected to the outer side of the mounting block through the connecting sheet.
Preferably, the jaw is provided with a lug which is respectively matched with the return spring and the cam, so that the return spring can be connected with the jaw through the lug, and meanwhile, the lug on the jaw can be contacted with the convex surface of the cam.
Preferably, the blocking rods are uniformly distributed on the outer side of the blanking disc and are matched with the fixed disc in size, so that the blocking rods can play a role in preventing the fixed disc from moving.
Preferably, the fixture blocks are uniformly arranged on the outer side of the mounting block, so that when the fixture blocks rotate, the edge pressing operation can be performed on the element for multiple times, and the edge pressing is firmer.
Advantageous effects
Compared with the prior art, the invention provides a solar module laminating and edge pressing device capable of automatically feeding materials, which has the following beneficial effects:
1. the solar component film-coating edge pressing device capable of automatically feeding materials is characterized in that the rotating shaft rotates when the device works through the matching of the fixed seat, the rotating shaft, the cam, the reset spring, the clamping jaw, the ratchet wheel, the blanking disc and the blocking rod, the cam can be driven to rotate due to the fact that the lower portion of the rotating shaft is fixedly connected with the cam, the protruding end of the cam is in contact with the protruding block on the clamping jaw to push the clamping jaw open, the reset spring is stretched, the clamping jaw is separated from the ratchet wheel, the fixed disc moves rightwards under the action of the conveying device on the top of the base, the blocking rod enters a processing area and is separated from the protruding block along with the continuous rotation of the cam, the clamping jaw is clamped with the ratchet wheel again under the action of the reset spring, the blocking rod cannot rotate through the blanking disc to block the rear fixed disc, and therefore the purpose of automatic single discharging of a, contributes to the improvement of the yield and economic benefits of the industry.
2. The solar component film covering and edge pressing device capable of automatically feeding materials comprises a telescopic rod, a connecting block, a first spring, an installation block, a second spring, a clamping block and a pressing head, wherein the telescopic rod extends downwards to drive the connecting block which is rotatably connected with the telescopic rod to move downwards when the device works, the pressing head is in surface contact with an original part at the moment, when the pressing head continues to extend downwards, the pressing head extends in the first spring installation block, when the clamping block moves downwards, the lower end presses excessive films on the element downwards and is clamped on the bottom surface of the element under the action of the second spring, the connecting block rotates at the moment, the clamping block and the pressing head respectively rotate in a contact manner on the surface of the element, and simultaneously edge pressing on the film covering and the bottom surface of the element is completed, so that the purpose of integrating the film covering and the edge pressing is achieved, the mode of rotating the edge pressing and the film covering is adopted, so that the film and the element are more closely, greatly improves the quality of the product, and is beneficial to improving the performance and the service life of the product.
Drawings
FIG. 1 is a schematic view of the present invention in partial cutaway in elevation with the device in an inoperative condition;
FIG. 2 is a front view of the laminated binder structure of the present invention, with the apparatus in an inoperative condition;
FIG. 3 is a schematic view of the present invention showing a film-laminating and edge-pressing structure in a cutaway view, wherein the apparatus is in an inoperative state;
FIG. 4 is a schematic front view of the mounting block of the present invention, with the device in an inoperative condition;
FIG. 5 is a schematic view of the feeding device according to the present invention, wherein the device is in an inoperative state;
FIG. 6 is an aerial view of the lever and the blanking tray of the present invention, with the device in an inoperative state;
FIG. 7 is a top view of the cam structure of the present invention, when the device is in an inoperative state.
The main reference numbers:
the device comprises a base 1, a support 2, a supporting plate 3, a fixed disc 4, a feeding device 5, an expansion link 6, a connecting block 7, a first spring 8, an installation block 9, a second spring 10, a clamping block 11, a pressure head 12, a fixed seat 13, a rotating shaft 14, a cam 15, a return spring 16, a clamping jaw 17, a ratchet wheel 18, a blanking disc 19 and a stop lever 20.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present disclosure more clear, the technical solutions in the embodiments of the present disclosure will be described clearly and completely with reference to the drawings in the embodiments of the present disclosure, and it is obvious that the described embodiments are only a part of the embodiments of the present disclosure, not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
To maintain the following description of the embodiments of the present disclosure clear and concise, a detailed description of known functions and known components have been omitted from the present disclosure.
Referring to fig. 1-7, a solar module laminating and edge pressing device capable of automatic feeding is disclosed. It will be appreciated by those skilled in the art that other similar connections may be used to implement the present invention. Such as welding, bonding, or screwing.
In a further technical solution provided by the present invention, a solar module film-covering and edge-pressing device capable of automatically feeding comprises: the device comprises a base 1, a support 2, a supporting plate 3, a fixed disc 4, a feeding device 5, an expansion link 6, a connecting block 7, a first spring 8, an installation block 9, a second spring 10, a clamping block 11, a pressure head 12, a fixed seat 13, a rotating shaft 14, a cam 15, a return spring 16, a clamping jaw 17, a ratchet wheel 18, a blanking disc 19 and a stop lever 20.
Furthermore, as shown in fig. 1-7, a fixed disk 4 is placed and connected on the top of a base 1, a feeding device 5 is arranged inside the base 1, an expansion link 6 is fixedly connected below a support plate 3, a connecting block 7 is rotatably connected to the lower end of the expansion link 6, an installation block 9 is movably connected inside the connecting block 7 through a first spring 8, a pressure head 12 arranged inside the installation block 9 is movably connected with the installation block 9, when the pressure head 12 is in contact with an original, the fixture block 11 is not hindered from continuously descending, an opening connecting sheet matched with the fixture block 11 is arranged outside the installation block 9, the fixture block 11 is rotatably connected to the outside of the installation block 9 through the connecting sheet, the fixture block 11 is fixedly connected with the fixture block 11 through a second spring 10, the fixture block 11 is uniformly arranged outside the installation block 9, and when the fixture block 11 rotates, the edge pressing operation can be performed on the element for many, the blank pressing is more fastened, and a pressure head 12 is arranged inside the mounting block 9;
this use novel further provide's technical scheme, material feeding unit 5 includes fixing base 13, 14 fixed connection cam 15 of pivot is passed through in the inside of fixing base 13, 16 fixedly connected with jack catch 17 are passed through in the outside of fixing base 13, install the lug with reset spring 16 and 15 adaptations of cam respectively on the jack catch 17, make 16 accessible lugs of reset spring be connected with jack catch 17, lug on the jack catch 17 can contact with the convex surface of cam 15 simultaneously, base 1's inside and the left side swing joint that is located fixing base 13 have ratchet 18, material dish 19 under 18's the top fixedly connected with of ratchet, the outside fixedly connected with pin 20 of material dish 19 down, pin 20 evenly distributed is in the outside of material dish 19 down, and with the size looks adaptation of fixed disk 4, make pin 20 can play the effect that prevents fixed disk 4 to remove.
The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.
The working process and the principle of the device are as follows:
referring to fig. 1-7, the device is characterized in that the device works by matching a fixed seat 13, a rotating shaft 14, a cam 15, a return spring 16, a claw 17, a ratchet wheel 18, a blanking disc 19 and a stop lever 20, the rotating shaft 14 rotates, the cam 15 can be driven to rotate because the lower part of the rotating shaft 14 is fixedly connected with the cam 15, the protruding end of the cam 15 is in contact with a bump on the claw 17 to jack the claw 17, the return spring 16 stretches, the claw 17 is separated from the ratchet wheel 18 at the moment, a fixed disc 4 moves rightwards under the action of a conveying device at the top of a base 1, the stop lever 20 enters a processing area, the cam 15 rotates continuously and is separated from the bump, the claw 17 is clamped with the ratchet wheel 18 again under the action of the return spring 16, the stop lever 20 cannot rotate through the blanking disc 19 to stop the fixed disc 4 behind, and the aim of automatic single discharging of a single production line is fulfilled, the production efficiency is improved, the manpower is saved, and the yield and the economic benefit of the industry are improved.
Referring to fig. 1-7, the device uses the matching of the telescopic rod 6, the connecting block 7, the first spring 8, the mounting block 9, the second spring 10, the fixture block 11 and the pressing head 12, when the device works, the telescopic rod 3 extends downwards to drive the connecting block 7 connected with the telescopic rod to move downwards, at this time, the pressing head 12 contacts with the surface of an original, when the pressing head continues to extend downwards, the pressing head 12 extends in the mounting block 9 through the first spring 8, when the fixture block 11 moves downwards, the lower end presses the excessive film on the element, and then the film is clamped on the bottom surface of the element under the action of the second spring, at this time, the connecting block 7 rotates, the fixture block 11 and the pressing head 12 respectively rotate in contact with the surface of the element, and simultaneously, the edge pressing of the film covering and the bottom surface is completed, the purpose of integrating the film covering and the edge pressing is achieved, and the mode of rotating the edge pressing and the film covering, the problems of edge warping and falling are not easy to occur, the quality of the product is greatly improved, the product performance is improved, and the service life is prolonged.
The above embodiments are merely exemplary embodiments of the present invention, which is not intended to limit the present invention, and the scope of the present invention is defined by the appended claims. Various modifications and equivalents may be made by those skilled in the art to the present invention without departing from the spirit and scope of the invention, and such modifications and equivalents should be considered to be within the scope of the invention.
Claims (6)
1. The utility model provides a but solar energy component tectorial membrane blank pressing device of automatic feeding, includes base (1), support (2) and backup pad (3), its characterized in that: a fixed disc (4) is placed and connected to the top of the base (1), a feeding device (5) is arranged inside the base (1), an expansion link (6) is fixedly connected to the lower portion of the supporting plate (3), the lower end of the expansion link (6) is rotatably connected with a connecting block (7), an installation block (9) is movably connected to the inside of the connecting block (7) through a first spring (8), a clamping block (11) is fixedly connected to the installation block (9) through a second spring (10), and a pressure head (12) is arranged inside the installation block (9);
material feeding unit (5) are including fixing base (13), and pivot (14) fixed connection cam (15) are passed through to the inside of fixing base (13), and reset spring (16) fixedly connected with jack catch (17) are passed through in the outside of fixing base (13), and the inside of base (1) and the left side swing joint that is located fixing base (13) have ratchet (18), and charging tray (19) under the top fixedly connected with of ratchet (18), outside fixedly connected with pin (20) of charging tray (19) down.
2. The solar module laminating and edge pressing device capable of automatically feeding according to claim 1, is characterized in that: the pressure head (12) arranged in the mounting block (9) is movably connected with the mounting block (9).
3. The solar module laminating and edge pressing device capable of automatically feeding according to claim 1, is characterized in that: and the outer side of the mounting block (9) is provided with a perforated connecting sheet matched with the clamping block (11).
4. The solar module laminating and edge pressing device capable of automatically feeding according to claim 1, is characterized in that: and the claw (17) is provided with a convex block which is respectively matched with the return spring (16) and the cam (15).
5. The solar module laminating and edge pressing device capable of automatically feeding according to claim 1, is characterized in that: the stop rods (20) are uniformly distributed on the outer side of the blanking disc (19) and are matched with the fixed disc (4) in size.
6. The solar module laminating and edge pressing device capable of automatically feeding according to claim 1, is characterized in that: the fixture blocks (11) are uniformly arranged on the outer side of the mounting block (9).
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CN201911307724.XA CN111009596B (en) | 2019-12-18 | 2019-12-18 | Solar energy component tectorial membrane blank pressing device that can throw material automatically |
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CN201911307724.XA CN111009596B (en) | 2019-12-18 | 2019-12-18 | Solar energy component tectorial membrane blank pressing device that can throw material automatically |
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CN111009596B CN111009596B (en) | 2021-07-09 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113414973A (en) * | 2021-08-23 | 2021-09-21 | 启东市罗源光伏设备有限公司 | Solar energy component tectorial membrane blank pressing device that can throw material automatically |
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WO2013121878A1 (en) * | 2012-02-15 | 2013-08-22 | 東京エレクトロン株式会社 | Substrate processing apparatus and substrate processing method |
WO2014020673A1 (en) * | 2012-07-31 | 2014-02-06 | 三洋電機株式会社 | Method for producing solar cell module and solar cell module |
CN107472618A (en) * | 2017-06-29 | 2017-12-15 | 广州驰立自动化设备有限公司 | Cycle type cam mechanism |
CN209161037U (en) * | 2018-11-08 | 2019-07-26 | 青岛一站自动化设备有限公司 | Auto-stitching machine with automatic loading/unloading function |
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2019
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WO2013121878A1 (en) * | 2012-02-15 | 2013-08-22 | 東京エレクトロン株式会社 | Substrate processing apparatus and substrate processing method |
WO2014020673A1 (en) * | 2012-07-31 | 2014-02-06 | 三洋電機株式会社 | Method for producing solar cell module and solar cell module |
CN202871817U (en) * | 2012-09-17 | 2013-04-10 | 杭州帷盛太阳能科技有限公司 | Fixing device for photovoltaic assembly |
CN203150578U (en) * | 2013-03-19 | 2013-08-21 | 青岛奥博新能源科技有限公司 | Photovoltaic module briquetting type installation structure |
CN107472618A (en) * | 2017-06-29 | 2017-12-15 | 广州驰立自动化设备有限公司 | Cycle type cam mechanism |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113414973A (en) * | 2021-08-23 | 2021-09-21 | 启东市罗源光伏设备有限公司 | Solar energy component tectorial membrane blank pressing device that can throw material automatically |
CN113414973B (en) * | 2021-08-23 | 2021-11-16 | 启东市罗源光伏设备有限公司 | Solar energy component tectorial membrane blank pressing device that can throw material automatically |
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