CN111003923A - Processing method capable of improving physical and chemical properties of glass square bottle body - Google Patents
Processing method capable of improving physical and chemical properties of glass square bottle body Download PDFInfo
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- CN111003923A CN111003923A CN201911341654.XA CN201911341654A CN111003923A CN 111003923 A CN111003923 A CN 111003923A CN 201911341654 A CN201911341654 A CN 201911341654A CN 111003923 A CN111003923 A CN 111003923A
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- glass
- ladle
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B7/00—Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
- C03B7/10—Cutting-off or severing the glass flow with the aid of knives or scissors or non-contacting cutting means, e.g. a gas jet; Construction of the blades used
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B7/00—Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
- C03B7/14—Transferring molten glass or gobs to glass blowing or pressing machines
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- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
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Abstract
The invention discloses a processing method capable of improving the physical and chemical properties of a glass square bottle body, which comprises a material guide pipe, a material cutter, a material ladle, a scissors water pipe and a blowing device, wherein the material guide pipe is used for conveying molten glass, the material cutter is used for cutting the glass liquid dropping through the material guide pipe to form glass droplets, the scissors water in the scissors water pipe is used for cooling the material cutter, and the material ladle is used for transferring the glass droplets formed after cutting; the blowing device is arranged between the material cutter and the material ladle and is positioned at the periphery of the material ladle, the blowing device blows air to the falling scissors water, the air pressure is utilized to blow the scissors water away, and the scissors water is prevented from falling and entering the material ladle. By adopting the processing method, the surface temperature of the glass solution is controlled by reducing the water amount in the feeding material ladle, the overlarge temperature difference is prevented, and the processing method has the advantages of convenience in operation, high reliability, good maintainability and the like, has strong practicability, can obviously improve the quality and the processing efficiency of products, and is suitable for popularization and application.
Description
Technical Field
The invention relates to the technical field of glass processing, in particular to a processing method capable of improving the physical and chemical properties of a glass square bottle body.
Background
Glass is a relatively transparent solid material that forms a continuous network structure when melted, and during cooling, gradually increases in viscosity and hardens without crystallizing. The glass product is a general name of articles for daily use and industrial products which are processed by adopting glass as a main raw material, and is widely applied to the fields of buildings, daily use, medical treatment, chemistry, home furnishing, electronics, instruments and the like. The glass bottle is a kind of glass product, also is a common container in daily life, according to the actual use needs, some glass bottles are made as circular structure, some are square structure. With the increasing development of society, the production cost and quality have become the foundation of enterprise survival, and for glass bottle and can products, the requirement for light weight has become a developing trend. Aiming at a square bottle structure in a bottle, in order to realize the aim of light weight, the weight of the bottle is changed from 345g to 300g, the machine speed is 139 per minute during forming, after the weight is changed, the processed product has the phenomena of cracks on the bottle body, unstable shock resistance and white oil on the bottle body, and the like, the average daily processed product is inspected by a bottle inspection machine, and the rejected product reaches 3.5 percent, thereby seriously affecting the quality and the yield of the product. Meanwhile, the machined product is easy to have a missing inspection phenomenon at the rear end, so that the machined product is complained by customers, and the main problems of the complaining are that the bottle body is broken, the filling damage is large, the strength of the bottle cannot meet the use requirement, and the field damage rate is about four or two hundred thousand, so that the satisfaction degree of an enterprise in the customer center is influenced.
The glass bottle production process mainly comprises the steps of raw material preprocessing, batch preparation, melting, forming, heat treatment and the like, wherein in the forming process of the glass bottle, a feeding machine is used for feeding materials, a material cutter is used for cutting off the raw materials, a material ladle is used for dropping melted glass drops into a material distribution groove group, then the glass drops are conveyed to a forming machine by a powder groove group for forming, and in the cutting process, the material cutter is cooled by using scissor water. Aiming at the problem of customer complaints, the reasons of the glass bottles are searched in each production link, and finally, through on-site investigation and reason analysis of each party, the finally found main reason is that the scissor water directly flows into the material gourd ladle to cause excessive water in the material gourd ladle, so that the surface temperature of the glass solution is low, and the phenomena of cracks, unqualified physicochemical properties and damage are easy to occur on the surface of the square bottles due to excessive temperature difference in the forming process, so that the processed products are easy to crack, unstable in impact resistance and generate dirt, and finally the products are unqualified and have scrap problems, thereby affecting the production efficiency.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a processing method different from the traditional processing method, which is characterized in that air pressure is used for blowing away scissors water in the processing process, the scissors water is prevented from falling down and then being fed into a ladle, the influence on the product quality and the processing efficiency due to overlarge temperature difference is avoided, and particularly, the processing method can improve the physical and chemical properties of the glass square bottle body.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: a processing method capable of improving the physical and chemical properties of a glass square bottle body comprises a material guide pipe, a material interceptor, a material ladle, a shear water pipe and a blowing device, wherein the material interceptor is positioned between the material guide pipe and the material ladle, the material guide pipe is used for conveying molten glass, the material interceptor is used for intercepting the molten glass dropping through the material guide pipe to form glass drops, the shear water pipe is positioned right above the material interceptor, the water outlet end of the shear water pipe is provided with shear water, the shear water is used for cooling the material interceptor, and the material ladle is used for transferring the glass drops formed after interception; the air blowing device is arranged between the material interceptor and the material ladle and is positioned at the periphery of the material ladle, the air blowing device is used for blowing the falling scissors water, and the air pressure is utilized to blow the scissors water away, so that the scissors water is prevented from falling and then entering the material ladle.
Further, the processing method capable of improving the physical and chemical properties of the glass square bottle body is characterized in that the air blowing device comprises a connecting pipe and an air pipe, the connecting pipe is of a pipe body structure with one closed end, the air inlet end of the connecting pipe is communicated with an external air supply device through the air pipe, a plurality of air holes communicated with the inner cavity of the connecting pipe are formed in the side face of the connecting pipe, air is blown into the connecting pipe through the air pipe under the action of the external air supply device, the blown air blows towards falling shear water through the arranged air holes, and the shear water is blown away by air pressure.
Furthermore, the processing method capable of improving the physical and chemical properties of the glass square bottle body is characterized in that three or four connecting pipes are arranged, a plurality of connecting pipes are uniformly distributed around the material ladle in a ring shape, and the air inlet ends of the connecting pipes are connected with the air pipe in parallel; the vent hole is arranged to be of a funnel-shaped structure, and the size of the air outlet end of the vent hole is larger than that of the air inlet end communicated with the inner cavity.
Further, the processing method capable of improving the physical and chemical properties of the glass square bottle body further comprises a pressurization air pump, the air pipe is communicated with an external air supply device through the pressurization air pump, an adjusting valve used for adjusting the air flow is further arranged in the air pipe, and the air pressure blown into the connecting pipe can be changed through the pressurization air pump.
Compared with the prior art, the processing method capable of improving the physical and chemical properties of the glass square bottle body has the beneficial effects that: the air blowing device comprises a connecting pipe and an air pipe, a plurality of air holes communicated with the inner cavity of the connecting pipe are formed in the side face of the connecting pipe, the connecting pipe is communicated with an external air supply device through the air pipe and the air pipe, an air source is provided through the external air supply device, the air pressure blown into the connecting pipe can be changed through the air pipe and the air pipe, blown air is used for blowing the falling scissor water through the blown air, the scissor water is blown away by utilizing air pressure, and the scissor water is prevented from falling back into the ladle. The surface temperature of the glass solution is controlled by reducing the water amount in the feeding material ladle, so that the phenomena of easy surface crack, unqualified physical and chemical properties and damage caused by overlarge temperature difference are prevented, the processed product cannot crack, and the impact resistance of the product is improved. The processing method can ensure the normal operation of production, has the advantages of convenient operation, high reliability, good maintainability and the like, has strong practicability, can obviously improve the quality and the processing efficiency of products, and is suitable for popularization and application.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1 is a schematic structural view of the processing principle of the present invention.
Shown in the figure: 1-material guide pipe, 2-material cutter, 3-material ladle, 4-scissor water pipe, 5-connecting pipe, 51-vent hole, 6-air pipe, 7-pressurizing air pump and 8-regulating valve.
Detailed Description
As shown in fig. 1, the processing method capable of improving the physical and chemical properties of the glass square bottle body comprises a material guide pipe 1, a material interceptor 2, a material ladle 3, a shear water pipe 4 and a blowing device, wherein the material interceptor 2 is located between the material guide pipe 1 and the material ladle 3, the material guide pipe 1 is used for conveying molten glass, the material interceptor 2 is used for intercepting the molten glass dropping through the material guide pipe 1 to form glass drops, the shear water pipe 4 is located right above the material interceptor 2, shear water is formed at the water outlet end of the shear water, the shear water is used for cooling the material interceptor 2, and the material ladle 3 is used for transferring the glass drops formed after interception; the blowing device is arranged between the material interceptor 2 and the material ladle 3 and is positioned at the periphery of the material ladle 3, the blowing device is used for blowing the falling scissor water, and the air pressure is utilized to blow the scissor water away, so that the scissor water is prevented from falling and entering the material ladle 3. The air blowing device comprises a connecting pipe 5 and an air pipe 6, wherein the connecting pipe 5 is of a pipe body structure with one closed end, the air inlet end of the connecting pipe 5 is communicated with an external air supply device through the air pipe 6, a plurality of air holes 51 communicated with the inner cavity of the connecting pipe 5 are formed in the side face of the connecting pipe 5, air is blown into the connecting pipe 5 through the air pipe 6 under the action of the external air supply device, the blown air blows to falling scissors water through the air holes 51, and the scissors water is blown away by air pressure.
Furthermore, the processing method capable of improving the physical and chemical properties of the glass square bottle body is characterized in that three or four connecting pipes 5 are arranged, a plurality of connecting pipes 5 are uniformly distributed around the material ladle 3 in a ring shape, and the air inlet ends of the connecting pipes 5 are connected with the air pipe 6 in parallel; the vent hole 51 is arranged in a funnel-shaped structure, and the size of the air outlet end of the vent hole 51 is larger than that of the air inlet end communicated with the inner cavity.
Further, the processing method capable of improving the physical and chemical properties of the glass square bottle body further comprises a pressurization air pump 7, the air pipe 6 is communicated with an external air supply device through the pressurization air pump 7, an adjusting valve 8 used for adjusting the air flow is further arranged in the air pipe 6, and the air pressure blown into the connecting pipe 5 can be changed through the pressurization air pump 7.
The working principle of the processing method provided by the invention is as follows: the air pressure is utilized to blow off the scissors water, so that the scissors water is prevented from falling down and entering the material ladle 3. In specific course of working, owing to be equipped with gas blowing device and supercharged air pump 7, gas blowing device is including connecting pipe 5 and trachea 6, connecting pipe 5 can adopt four minutes galvanized water pipe the side of connecting pipe 5 is equipped with a plurality ofly and the communicating air vent 51 of its inner chamber, connecting pipe 5 passes through trachea 6 and supercharged air pump 7 and outside air feeder intercommunication, provides the air supply through outside air feeder, through supercharged air pump 7 can change the gas pressure of bloating into in connecting pipe 5, is used for blowing to the scissors water of whereabouts through the gas of bloating, utilizes atmospheric pressure to blow off the scissors water, prevents that the scissors water from falling back into in the pan ladle 3. The material interceptor 2, the booster air pump 7 and the regulating valve 8 are all general technologies in the prior art, the material interceptor 2 is material intercepting equipment commonly used by the existing glass processing enterprises and used for intercepting molten glass to make the molten glass become glass gobs, and the selection of the type of the booster air pump 7 is not specifically limited as long as the requirement of regulating the gas pressure delivered from an external gas supply device can be met.
In the processing process of a company, under the condition that a blowing device is not arranged, through actual measurement, a GZ2-1 machine is adopted, the amount of water in a material ladle is 650g, the surface temperature of glass solution is too low due to too large amount of water, the temperature difference of a square bottle in the forming process is too large, so that cracks are easy to appear on the surface, the physical and chemical properties are unqualified, the square bottle is damaged, the product is unqualified and scrapped, the production efficiency is influenced, moreover, the rear-end inspection is easy to leak, customer complaints are caused, the square bottle is complained by customers in 2018 and 5 months, and the main complaint condition is that the bottle body is cracked, and the satisfaction degree of the company in the customer center is influenced.
The scissors are technically improved aiming at the complaint condition of customers, a blowing device is arranged in the processing process, and the air pressure generated by the blowing device is utilized to blow away the scissors water. In the processing process, through actual measurement, a GZ2-1 machine is adopted, the water amount of the scissors dropped into the material ladle within 2 minutes is only 240g, and is reduced by 410g compared with the water amount before the air blowing device is not arranged, through improvement of the processing method, the product strength is improved, the probability of cracks appearing on the product bottle body, white oil and dirt on the bottle body is reduced, and finally through inspection, the daily rejection rate of the camera is reduced from 3.5% to about 0.5%. From the next half year of 2018, the problem that the bottle body of the glass square bottle processed by the processing method is damaged in the filling process of the bottle fed back by a customer is not solved, the satisfaction degree of the customer is improved, and zero complaint is achieved.
In conclusion, by adopting the processing method provided by the invention, the surface temperature of the glass solution is controlled by reducing the water amount in the feeding material ladle 3, and the phenomena of easy occurrence of cracks, unqualified physical and chemical properties and damage on the surface caused by overlarge temperature difference are prevented, so that the processed product does not generate cracks, and the impact resistance of the processed product is improved. The automatic production line has the advantages of being convenient to operate, high in reliability, good in maintainability and the like, high in practicability, capable of remarkably improving the quality and the processing efficiency of products, and suitable for popularization and application.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art, and any modifications, equivalents, improvements, etc. made by using the present invention should be included in the protection scope of the present invention.
Claims (4)
1. The utility model provides a can promote glass side's bottle body physicochemical property's processing method which characterized in that: the glass cutting device comprises a material guide pipe (1), a material cutter (2), a material ladle (3), a scissors water pipe (4) and a blowing device, wherein the material cutter (2) is positioned between the material guide pipe (1) and the material ladle (3), the material guide pipe (1) is used for conveying molten glass, the material cutter (2) is used for cutting the molten glass dropping through the material guide pipe (1) to form glass drops, the scissors water pipe (4) is positioned right above the material cutter (2), the water outlet end of the scissors water pipe is provided with scissors water, the scissors water is used for cooling the material cutter (2), and the material ladle (3) is used for transferring the glass drops formed after cutting; the blowing device is arranged between the material cutter (2) and the material ladle (3) and is positioned at the periphery of the material ladle (3), the blowing device is used for blowing the falling scissors water, and the air pressure is utilized to blow the scissors water away, so that the scissors water is prevented from falling and then entering the material ladle (3).
2. The processing method capable of improving the physical and chemical properties of the glass square bottle body as claimed in claim 1, wherein: blowing device is including connecting pipe (5) and trachea (6), connecting pipe (5) are one end confined body structure, and trachea (6) and outside air feeder intercommunication are passed through to the inlet end of connecting pipe (5) the side of connecting pipe (5) is equipped with a plurality ofly and communicating air vent (51) of its inner chamber, under outside air feeder's effect, bloies into gas in connecting pipe (5) through trachea (6), and the gas of bloying blows to the scissors water of whereabouts through air vent (51) that set up, utilizes atmospheric pressure to blow the scissors water away.
3. The processing method capable of improving the physical and chemical properties of the glass square bottle body as claimed in claim 2, wherein: the connecting pipes (5) are three or four, the connecting pipes (5) are uniformly distributed around the material ladle (3) in an annular shape, and the air inlet ends of the connecting pipes (5) are connected with the air pipe (6) in parallel; the vent hole (51) is arranged to be of a funnel-shaped structure, and the size of the air outlet end of the vent hole (51) is larger than that of the air inlet end communicated with the inner cavity.
4. The processing method capable of improving the physical and chemical properties of the glass square bottle body as claimed in claim 2, wherein: still including pressure boost air pump (7), trachea (6) are through pressure boost air pump (7) and outside air feeder intercommunication still be equipped with in trachea (6) and be used for adjusting gas flow size's governing valve (8), through pressure boost air pump (7), can change the gas pressure of bloating in to connecting pipe (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911341654.XA CN111003923A (en) | 2019-12-24 | 2019-12-24 | Processing method capable of improving physical and chemical properties of glass square bottle body |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911341654.XA CN111003923A (en) | 2019-12-24 | 2019-12-24 | Processing method capable of improving physical and chemical properties of glass square bottle body |
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| CN111003923A true CN111003923A (en) | 2020-04-14 |
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| CN201911341654.XA Pending CN111003923A (en) | 2019-12-24 | 2019-12-24 | Processing method capable of improving physical and chemical properties of glass square bottle body |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114249523A (en) * | 2021-12-17 | 2022-03-29 | 绵竹市红森玻璃制品有限责任公司 | A connect material ladle accuse temperature internal circulation system for glass bottle |
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| US5049179A (en) * | 1989-09-22 | 1991-09-17 | Toyo Glass Co., Ltd. | Glass gob cutting device having a guide with independent movement |
| CN202148243U (en) * | 2011-07-27 | 2012-02-22 | 大冶市华兴玻璃有限公司 | Scissors spraying device |
| CN205590546U (en) * | 2016-05-13 | 2016-09-21 | 安徽古井贡酒股份有限公司 | Take material stopping ware of graphite cake |
| CN206033553U (en) * | 2016-08-31 | 2017-03-22 | 山东省药用玻璃股份有限公司 | Drainage meets silo system |
| CN206814620U (en) * | 2017-06-20 | 2017-12-29 | 安徽龙瑞玻璃有限公司 | A kind of batch (-type) scissors applied to vitreous bottle producing feeding machine cools down water injector |
| CN209010377U (en) * | 2018-10-25 | 2019-06-21 | 湖北荆玻海龙玻璃制品有限公司 | Glass feeding machine cuts material device |
-
2019
- 2019-12-24 CN CN201911341654.XA patent/CN111003923A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5049179A (en) * | 1989-09-22 | 1991-09-17 | Toyo Glass Co., Ltd. | Glass gob cutting device having a guide with independent movement |
| CN202148243U (en) * | 2011-07-27 | 2012-02-22 | 大冶市华兴玻璃有限公司 | Scissors spraying device |
| CN205590546U (en) * | 2016-05-13 | 2016-09-21 | 安徽古井贡酒股份有限公司 | Take material stopping ware of graphite cake |
| CN206033553U (en) * | 2016-08-31 | 2017-03-22 | 山东省药用玻璃股份有限公司 | Drainage meets silo system |
| CN206814620U (en) * | 2017-06-20 | 2017-12-29 | 安徽龙瑞玻璃有限公司 | A kind of batch (-type) scissors applied to vitreous bottle producing feeding machine cools down water injector |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114249523A (en) * | 2021-12-17 | 2022-03-29 | 绵竹市红森玻璃制品有限责任公司 | A connect material ladle accuse temperature internal circulation system for glass bottle |
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Application publication date: 20200414 |