Semi-coke wastewater treatment device and treatment method thereof
Technical Field
The invention relates to the technical field of sewage treatment, in particular to a semi-coke wastewater treatment device and a semi-coke wastewater treatment method.
Background
Semi coke is used as a novel carbon material, has the characteristics of high fixed carbon, high specific resistance, high chemical activity, low ash content, low aluminum, low sulfur and low phosphorus, gradually replaces metallurgical coke, is widely applied to the production of products such as calcium carbide, ferroalloy, ferrosilicon, silicon carbide and the like, and becomes an irreplaceable carbon material. Semi coke can replace coke (metallurgical coke) and can be widely used in the industries of chemical industry, smelting, gas making and the like.
Raw coal is at the in-process that the pyrolysis becomes blue charcoal, can use the clear water to coke quenching to blue charcoal, the coke quenching in-process, can be attached tar in the clear water, impurity such as phenol, if this water of reuse carries out the coke quenching to next batch blue charcoal, then can reduce the quality of blue charcoal, and directly handle this water, impurity in aquatic can block up processing apparatus's import, generally can use activated carbon etc. to carry out primary filter, adsorption treatment, and use medium such as activated carbon to handle sewage as adsorption medium, will become the waste product after a large amount of harmful substance and tar are adsorbed to the filter core, need to spend a large amount of financial resources material resources just can innocent treatment. When using particulate matter as absorption, filter impurity, with the medium dress in the container, sewage is from top to bottom through the medium by the adsorption treatment, because there is certain height in the container, when sewage flows to the container lower part, sewage is difficult even and the inside medium contact of container, lead to partial medium not by make full use of, and a period of time back, partial medium adsorbs fully, lead to the medium can be blockked up, and still there is another partial medium and not reach the saturated condition, when generally having the jam condition, can directly change the medium, can waste the medium of unsaturated, again because the medium of different particle diameters is placed to the layering in the container, its time that is blockked up differs, unified whole change, can cause the waste.
Therefore, there is a need to provide a new semi-coke wastewater treatment device and a new semi-coke wastewater treatment method to solve the above technical problems.
Disclosure of Invention
The invention provides a semi-coke wastewater treatment device and a semi-coke wastewater treatment method, which are used for treating semi-coke wastewater at low cost, have high semi-coke utilization rate and are convenient to replace.
In order to solve the technical problem, the semi-coke wastewater treatment device provided by the invention comprises: the reactor comprises a cover, a first gear, a stirring mechanism and a processing box, wherein the processing box comprises a box body, an observation window, a bottom plate and a fourth through hole, the top of the box body is hollow for placing semi-coke, the first gear is arranged at the edge of the cover, the bottom plate is arranged at the bottom of an inner cavity of the box body, the bottom plate is provided with a plurality of the fourth through holes, the bottom surface of the inner cavity of the box body is of a conical structure, and the side wall of the box body is provided with the transparent observation window; the stirring mechanism comprises a first sleeve, a second through hole, a third sleeve, a third through hole and a first slide rail, the top end of the cover is fixedly connected with the first sleeve, the bottom end of the cover is fixedly connected with the second sleeve, the second sleeve is communicated with the first sleeve, the side wall of the second sleeve is provided with a plurality of second through holes, the inner side of the bottom end of the second sleeve is sleeved with the third sleeve, the bottom end of the third sleeve is connected to the bottom surface of the inner cavity of the box body, the side wall of the bottom of the third sleeve is provided with the third through hole, and the inner side wall of the third sleeve is provided with the first slide rail;
a drive mechanism connected to the first gear;
the lifting mechanism comprises a rubber ring, a screw rod, a fixed rod, a fourth sleeve and a piston, the fourth sleeve is sleeved in the first sleeve, the rubber ring is arranged on the top end and the outer side of the fourth sleeve, the rubber ring on the outer side of the fourth sleeve is used for realizing the sealing between the first sleeve and the fourth sleeve, the first sleeve is rotatably connected with the fourth sleeve, the first sleeve is communicated with the fourth sleeve, the fixed rod is arranged on the inner side of the fourth sleeve, the fixed rod is fixedly connected with the top end of the screw rod, the screw rod penetrates through the cover, the bottom end of the screw rod is fixedly connected with the piston, the piston is clamped in the first slide rail and is slidably connected with the first slide rail, the piston is sealed with the third sleeve, the rubber ring is arranged on the outer side of the top end of the third sleeve, the rubber ring on the outer side of the third sleeve is used for realizing sealing between the second sleeve and the third sleeve, the second sleeve is rotatably connected with the third sleeve, and the second sleeve is communicated with the third sleeve.
Preferably, the driving mechanism comprises a second gear, a third gear, a fixing bolt, a connecting rod, a bearing, a fifth through hole, a fourth gear, a rotating shaft, a first bracket, a second slide rail, a motor, a second bracket and a ladder, the first bracket for fixing the reactor is symmetrically arranged at two sides of the box body, the second bracket for fixing the motor is arranged at one side of the first bracket, the rotating shaft is rotatably arranged in one of the first bracket, the rotating shaft is connected with the motor through the gear in a rotating manner, the rotating shaft is provided with a plurality of second gears, the second gears are meshed with the third gear, the third gear is connected with the square connecting rod, the connecting rod penetrates through the square fifth through hole on the bearing and is connected with the fourth gear through the second slide rail, the bearing is arranged on the second slide rail on the first bracket through the fixing bolt, the fourth gear is meshed with the first gear, and the ladder stand is installed on the side wall of the other first support.
Preferably, the reactor is equipped with a plurality ofly, the drain is installed to the bottom of reactor, drain intercommunication storage water tank, the reactor is with adjacent connect through the connecting pipe between the storage water tank, install the water pump on the connecting pipe, every the reactor includes a plurality ofly handle the case, it is adjacent handle between the case through the fourth sleeve pipe top the rubber circle is contradicted and is connected, and realizes adjacent handle intercommunication and sealed between the case, every handle the case and fix respectively and locate on the layer board of first support lateral wall.
Preferably, rabbling mechanism still include shunt tubes, first through-hole and puddler the inside cavity of second through-hole intercommunication the shunt tubes, it is a plurality of the shunt tubes is the annular and is fixed in the sheathed tube lateral wall of second, the bottom lateral wall of shunt tubes is equipped with a plurality ofly first through-hole, the bottom fixed connection of shunt tubes the puddler, the puddler is "S" type structure.
Preferably, one section of the outer side wall of the screw rod is provided with screw teeth, and the vertical distance between adjacent reactors is 4cm smaller than the distance between the rubber ring at the top end of the fourth sleeve and the bottom end of the screw teeth.
A semi-coke wastewater treatment method comprises the following steps:
the method comprises the following steps: setting five reactors, wherein the first reactor and the second reactor respectively comprise five treatment boxes, the diameter of each treatment box is 1.5m, the height of each treatment box from top to bottom is respectively 60-65cm, 30-35cm, 350-360cm and 30-35cm, and semi coke with the grain diameter of 18-35mm, 6-18mm, 0-6mm, 6-18mm and 18-35mm is sequentially placed into each treatment box from top to bottom; the third reactor and the fourth reactor comprise two treatment boxes, the diameter of each treatment box is 1.5m, the heights of the treatment boxes from top to bottom are 4400-
Semi coke of 18mm, 18-35 mm; the fifth reactor comprises two treatment boxes, the diameter of each treatment box is 1.5m, and the heights of the treatment boxes from top to bottom are 4400-4500cm and 30-
35cm, and sequentially placing semi-coke with the particle sizes of 6-35mm and 18-35mm into each treatment box from top to bottom; the semi coke in each reactor is 30-35cm deep to the reserved topmost treatment box;
step two: the semi-coke wastewater is stored in a wastewater tank, is pumped to the top end of a first reactor by a water pump through a connecting pipe, enters through a water inlet, flows to the bottom end from the top end of the reactor through internal semi-coke adsorption and filtration, flows to a water storage tank from a sewage discharge outlet, is sequentially pumped to the top end of the next reactor by the water pump, and is filtered and adsorbed by the internal semi-coke to remove partial tar, phenol and other impurities in the wastewater, wherein the first and second stage filtration devices are continuously used for 15-18 days, the third, fourth and fifth stage filtration devices are continuously used for 20-22 days, and 30-50 tons of semi-coke wastewater is treated every day.
Compared with the related art, the semi-coke wastewater treatment device and the semi-coke wastewater treatment method provided by the invention have the following beneficial effects:
the invention provides a semi-coke wastewater treatment device and a treatment method thereof, which utilize small-particle-size semi-coke (less than 40mm) to be directly used as an adsorption medium to carry out primary adsorption and filtration on semi-coke wastewater and remove part of tar, phenol and other impurities, solve the problem that the small-particle-size semi-coke needs to be re-cracked in a furnace or directly has lower utilization rate, save the cost and realize resource recycling. A large amount of coal tar molecules contained in the wastewater are absorbed into the semi-coke, the coal tar plays a role of a binder, secondary pyrolysis and recycling are facilitated, the semi-coke with small particle size and low utilization value can be recycled by the method, and energy is saved.
Divide into the superimposed form of a plurality of treatment casees with a complete reactor to the top of every layer of case all is equipped with the shunt tubes, and inside sewage flowed to every layer of blue charcoal of treating incasement portion by first through-hole homogeneity, avoided because of the reactor too high leads to blue charcoal to utilize insufficient problem.
The semi coke is blocked, the stirring mechanism can effectively stir the semi coke in each treatment box, so that the saturated semi coke and the unsaturated semi coke are uniformly mixed, the blockage is relieved, and the unsaturated semi coke is fully utilized. In the normal sewage treatment process, the screw thread of the lowest end is positioned on the top surface of the cover, and the rubber ring at the top end of the fourth sleeve is abutted against the bottom end of the adjacent treatment box to form communication and seal without water leakage. At the moment, the screw thread at the lowest end is positioned on the top surface of the cover, no threaded connection relation exists between the cover and the screw rod, and the cover rotates and cannot drive the screw rod to move up and down. When one of them is handled the inside blue charcoal of incasement and is all reached the saturation, make the motor rotate in the opposite direction, screw tooth and lid screw thread butt joint this moment, the lead screw downstream, fourth sleeve pipe downstream, the piston moves down along the slide rail, along with the piston downstream, on the one hand, produce pressure and extrude the water that the part was handled incasement portion, final flow direction storage water tank, on the other hand, the space of third sleeve pipe upper half can grow gradually, the ponding of handling the roof portion can be by second through-hole backward flow to the third sleeve intraduct, when avoiding trading blue charcoal, top ponding is too much, cause the pollution and the processing procedure is complicated. After the fourth sleeve pipe moves downwards, a gap is formed between the adjacent treatment boxes, and the blue charcoal can be replaced by the treatment box saturated with the blue charcoal in the fourth sleeve pipe and can be conveniently replaced by a forklift.
Drawings
FIG. 1 is a schematic structural diagram of a semi-coke wastewater treatment apparatus and a semi-coke wastewater treatment method according to a preferred embodiment of the present invention;
FIG. 2 is a schematic view of the reactor and drive mechanism shown in FIG. 1;
FIG. 3 is a schematic view of the interior of the stirring mechanism shown in FIG. 2;
FIG. 4 is a schematic view of the interior of the treatment tank of FIG. 2;
FIG. 5 is an enlarged view of portion A of FIG. 4;
FIG. 6 is an enlarged view of the portion B shown in FIG. 4;
FIG. 7 is a schematic view of the pallet shown in FIG. 2;
FIG. 8 is a schematic view of the second gear shown in FIG. 2 coupled to the first carrier;
FIG. 9 is a schematic view of the connection of the lead screw of FIG. 6 with a fourth sleeve;
fig. 10 is a schematic view of the connection of the cap of fig. 6 to a lead screw.
Reference numbers in the figures: 1. reactor, 11, lid, 12, first gear, 13, stirring mechanism, 131, first sleeve 131, 132, shunt tube 132, 132a, first through hole 132a, 133, stirring rod, 134, second sleeve 134, 134a, second through hole 134a, 135, third sleeve, 135a, third through hole, 136, first slide rail, 14, treatment tank, 141, tank body, 141a, observation window, 142, bottom plate, 142a, fourth through hole, 2, water inlet, 3, driving mechanism, 31, second gear, 32, third gear, 32a, fixing bolt, 32b, connecting rod, 32c, bearing, 32d, fifth through hole, 33, fourth gear, 34, rotating shaft, 35, first bracket, 35a, second slide rail, 36, motor, 37, second bracket, 38, pallet, 38a, bump, 39, ladder, 4, connecting tube, 5, wastewater tank, 6, water pump, 7 a, 6, water pump, 7, A water storage tank, 8, a sewage draining outlet, 9, a lifting mechanism, 91, a rubber ring, 92, a screw rod, 93, a fixing rod, 94, a fourth sleeve, 95, a screw thread, 96 and a piston.
Detailed Description
The invention is further described with reference to the following figures and embodiments.
Referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9 and fig. 10 in combination, wherein fig. 1 is a schematic structural diagram of a semi-coke wastewater treatment apparatus and a semi-coke wastewater treatment method according to a preferred embodiment of the present invention; FIG. 2 is a schematic view of the reactor and drive mechanism shown in FIG. 1; FIG. 3 is a schematic view of the interior of the stirring mechanism shown in FIG. 2; FIG. 4 is a schematic view of the interior of the treatment tank of FIG. 2; FIG. 5 is an enlarged view of portion A of FIG. 4; FIG. 6 is an enlarged view of the portion B shown in FIG. 4; FIG. 7 is a schematic view of the pallet shown in FIG. 2; FIG. 8 is a schematic view of the second gear shown in FIG. 2 coupled to the first carrier; FIG. 9 is a schematic view of the connection of the lead screw of FIG. 6 with a fourth sleeve; fig. 10 is a schematic view of the connection of the cap of fig. 6 to a lead screw. The semi-coke wastewater treatment device and the treatment method thereof comprise the following steps: the reactor 1, the reactor 1 includes the lid 11, the first gear 12, the rabbling mechanism 13, process the case 14 including the container body 141, the observation window 141a, the bottom plate 142 and the fourth through hole 142a, the top that is used for placing the blue charcoal and the inside cavity gets the container body 141 rotates and connects the lid 11, the border of the lid 11 has the first gear 12, the bottom plate 142 is installed to the cavity bottom of the container body 141, there are a plurality of fourth through holes 142a on the bottom plate 142, the cavity bottom surface of the container body 141 is the toper structure, the sidewall of the container body 141 has transparent observation window 141 a; the stirring mechanism 13 comprises a first sleeve 131, a second sleeve 134, a second through hole 134a, a third sleeve 135, a third through hole 135a and a first slide rail 136, the top end of the cover 11 is fixedly connected with the first sleeve 131, the bottom end of the cover 11 is fixedly connected with the second sleeve 134, the second sleeve 134 is communicated with the first sleeve 131, the side wall of the second sleeve 134 is provided with a plurality of second through holes 134a, the inner side of the bottom end of the second sleeve 134 is sleeved with the third sleeve 135, the bottom end of the third sleeve 135 is connected to the bottom surface of the inner cavity of the box body 141, the side wall of the bottom of the third sleeve 135 is provided with the third through hole 135a, and the inner side wall of the third sleeve 135 is provided with the first slide rail 136;
the stirring mechanism 13 further includes a plurality of dividing pipes 132, a first through hole 132a, a stirring rod 133, and a second through hole 134a communicating with the hollow dividing pipe 132, the dividing pipes 132 are annularly fixed on the outer side wall of the second sleeve 134, the bottom side wall of the dividing pipe 132 is provided with a plurality of first through holes 132a, the bottom end of the dividing pipe 132 is fixedly connected with the stirring rod 133, and the stirring rod 133 is in an "S" shape.
In the blue charcoal production process, small-particle size blue charcoal (being less than 40mm) need be brought back to the stove schizolysis again or are suppressed the piece, and is consuming time and wasting force, directly utilize the case, and the utilization ratio is lower and the quality is relatively poor, and the in-process of raw coal pyrolysis one-tenth blue charcoal, the inside very big network structure in space that has formed of blue charcoal, can directly be used for doing adsorption medium, is favorable to carrying out preliminary absorption and filtration to blue charcoal waste water. The semi-coke with small particle size is put into a processing box 14, partial tar, phenol and other impurities are removed from semi-coke wastewater through the semi-coke with small particle size, compared with the sewage treated by taking other materials such as activated carbon as an adsorption medium, an activated carbon filter element can become waste products after adsorbing a large amount of harmful substances and tar, and can be harmlessly treated by spending a large amount of financial and material resources, the semi-coke is taken as the adsorption medium, a large amount of coal tar molecules contained in the wastewater are sucked into the semi-coke, the adsorption capacity of the tar is reduced when the content of the tar in the semi-coke is continuously increased, the tar needs to be replaced in time, the coal tar can play a role of a binding agent, the tar is pressed into coal balls by a forming machine after being stirred with 0-3mm face coal, the pressed coal balls are sent into a coking furnace again for pyrolysis, the sucked tar is volatilized in a gas form again along with the rise of temperature, and then, the collected coal tar can be directly reused, the coal balls are pyrolyzed to become coke powder, the volatile matter is lower, the fixed carbon can reach about 83 percent, and the coke powder becomes high-quality chemical raw materials (suitable for being used as a ferronickel reducing agent).
The driving mechanism 3 is connected with the first gear 12, the driving mechanism 3 comprises a second gear 31, a third gear 32, a fixing bolt 32a, a connecting rod 32b, a bearing 32c, a fifth through hole 32d, a fourth gear 33, a rotating shaft 34, a first bracket 35, a second sliding rail 35a, a motor 36, a second bracket 37 and a ladder 39, the first bracket for fixing the reactor 1 is symmetrically arranged at two sides of the box body 141, the second bracket 37 for fixing the motor 36 is arranged at one side of the first bracket 35, the rotating shaft 34 is rotatably arranged in the first bracket 35, the rotating shaft 34 is rotatably connected with the motor 36 through gears, a plurality of second gears 31 are arranged on the rotating shaft 34, the second gears 31 are meshed with the third gear 32, the third gear 32 is connected with a square connecting rod 32b, the connecting rod 32b penetrates through a square fifth through hole 32d on the bearing 32c, the second sliding rail 35a is connected with the fourth gear 33, the bearing 32c is mounted on a second slide rail 35a provided on the first bracket 35 by a fixing bolt 32a, the fourth gear 33 is engaged with the first gear 12, and a ladder 39 is mounted on a side wall of the other first bracket 35.
The lifting mechanism 9 comprises a rubber ring 91, a screw rod 92, a fixed rod 93, a fourth sleeve 94 and a piston 96, the fourth sleeve 94 is sleeved inside the first sleeve 131, the rubber ring 91 is arranged on the top end and the outer side of the fourth sleeve 94, the rubber ring 91 on the outer side of the fourth sleeve 94 is used for sealing between the first sleeve 131 and the fourth sleeve 94, the first sleeve 131 is rotatably connected with the fourth sleeve 94, the first sleeve 131 is communicated with the fourth sleeve 94, the fixed rod 93 is arranged on the inner side of the fourth sleeve 94, the fixed rod 93 is fixedly connected with the top end of the screw rod 92, the screw rod 92 penetrates through the cover 11, the bottom end of the screw rod 92 is fixedly connected with the piston 96, the piston 96 is clamped inside the first slide rail 136 and is slidably connected with the first slide rail 136, a seal is formed between the piston 96 and the third sleeve 135, the rubber ring 91 is arranged on the outer side of the top end of the third sleeve 135, the rubber ring 91 on the outer side of the third sleeve 135 is used for sealing between the second sleeve 134 and the third sleeve 135, the second sleeve 134 is rotatably connected with the third sleeve 135, and the second sleeve 134 is communicated with the third sleeve 135.
Reactor 1 is equipped with a plurality ofly, drain 8 is installed to reactor 1's bottom, drain 8 intercommunication storage water tank 7, be connected through connecting pipe 4 between reactor 1 and the adjacent storage water tank 7, install water pump 6 on the connecting pipe 4, every reactor 1 includes a plurality of case 14 of handling, contradict through the rubber circle 91 on fourth sleeve pipe 94 top between the adjacent case 14 of handling and connect, and realize the intercommunication between the adjacent case 14 of handling and sealed, every case 14 of handling is fixed respectively on locating the layer board 38 of first support 35 lateral wall.
When filtering impurity, reactor 1 top generally adopts the fountain to intake, can all-round even intaking to a certain extent, because the container has certain height, when the sewage flows to the container lower part, sewage is difficult even and the inside medium contact of container, lead to partial medium not by make full use of, divide into a plurality of 14 superimposed forms of treatment case with a complete reactor 1, and every top of handling case 14 all is equipped with shunt tubes 132, inside sewage was handled the inside blue charcoal of case 14 by every layer of even flow of first through-hole 132a, avoid utilizing insufficient problem because of reactor 1 is too high and lead to blue charcoal.
In the process of adsorbing impurities by the semi-coke, sewage enters from the top of the topmost treatment tank 14 through the water inlet 2, flows into the diversion pipe 132 through the second through hole 134a, uniformly flows into the top surface of the semi-coke through the first through hole 132a, is adsorbed and filtered by the semi-coke, flows to the water storage tank 7 through the fourth through hole 142a and the third through hole 135a, and is pumped to the next reactor 1 by the water pump 6.
The cover 11 is in threaded connection with the screw teeth 95, the screw rod 92 is driven to move by the rotation of the cover 11, the screw teeth 95 at the lowest end are located on the top surface of the cover 11 in the normal sewage treatment process, and the rubber ring 91 at the top end of the fourth sleeve 94 is abutted against the bottom end of the adjacent treatment box 14 to form communication and seal without water leakage.
Because the inside blue charcoal particle diameter of reactor 1 is inconsistent, in adsorption process, the time that different particle diameters reach saturation is inconsistent, and a period of time back, partial medium adsorbs the saturation, lead to the medium can be blockked up, and still there is another partial medium not to reach the saturated condition, when generally having the jam condition, can directly change the medium, can waste the medium that does not saturate, because the medium of different particle diameters is placed in the layering in the container again, its time that is blockked up differs, unified whole change, can cause the waste.
After adsorbing and filtering for a period of time, the semi coke on the upper layer can be saturated in advance, so that blockage is easily caused, the flow rate of sewage is influenced, inspection and maintenance can be realized through the ladder stand 39, the observation windows 141a at all heights can be observed, whether a certain treatment box 14 is blocked or not is checked, the motor 36 and the water pump 6 are externally connected with a power supply, when the blockage occurs, the motor 36 is started, the motor 36 is a servo motor 36 with the model number of GYG851B5, the motor 36 drives the rotating shaft 34 and the second gear 31 to rotate, so that the third gear 32, the fourth gear 33, the first gear 12, the cover 11, the first sleeve pipe 131, the shunt pipe 132 and the second sleeve 134 are sequentially driven to rotate, the semi coke in each treatment box 14 can be effectively stirred, the saturated semi coke and the unsaturated semi coke are uniformly mixed, the blockage is relieved, the unsaturated semi coke is fully utilized, because the thread 95 at the lowest end is positioned on the top surface of the cover 11, and the thread connection relationship does, the rotation of the cover 11 does not move the screw 92 up and down. When all the semi coke in one of the treatment tanks 14 is saturated, the treatment tank 14 is blocked to a great extent, the sewage is difficult to circulate, the accumulated water at a certain depth at the top of the treatment tank 14 can be observed through the observation window 141a, the blockage in the treatment tank 14 is proved to be serious, at this time, the water pump 6 is turned off, the reactor 1 is kept stand for 1 hour, the residual water in the treatment tank 14 is naturally discharged, then the motor 36 is started, the motor 36 is rotated in the opposite direction, the thread 95 is in threaded connection with the cover 11, the screw rod 92 moves downwards, the fourth sleeve 94 moves downwards, the piston 96 moves downwards along the slide rail, along with the downward movement of the piston 96, on one hand, the pressure is generated to extrude part of the water in the treatment tank 14 and finally flow to the water storage tank 7, on the other hand, the space in the upper half part of the third sleeve 135 gradually increases, the accumulated water at the top of the treatment tank 14 flows back to the inside of, avoid when changing blue charcoal with trading, the top ponding is too much, causes the pollution and the processing procedure is complicated. After the fourth sleeve 94 moves downwards, a gap is formed between adjacent treatment boxes 14, and at the moment, a forklift can be used for shoveling the treatment box 14 with saturated semi coke inside to replace the semi coke, so that the waste of unsaturated semi coke caused by the fact that the semi coke needs to be completely replaced by one treatment box 14 with a high height is avoided. Then, the third gear 32 and the fourth gear 33 are moved downwards along the second slide rail 35a by loosening the fixing bolt 32a, after the semi coke is replaced, the processing box 14 is moved onto the supporting plate 38 by a forklift, the bottom edge of the processing box 14 is provided with a groove matched with the projection 38a on the top surface of the supporting plate 38, the groove is clamped into the projection 38a, so that the processing box 14 is fixed, and then the third gear 32 and the fourth gear 33 are moved upwards to be respectively meshed with the second gear 31 and the first gear 12. After the installation is finished, the motor 36 is started, the motor 36 rotates clockwise, the screw rod 92 moves upwards, the fourth sleeve 94 moves upwards, the piston 96 moves upwards until the screw teeth 95 move to the top surface of the cover 11, the motor 36 is closed, at the moment, water in the third sleeve 135 is extruded by the piston 96, the water is filtered and adsorbed again, the rubber plug at the top end of the fourth sleeve 94 abuts against the bottom end of the third sleeve 135 in the adjacent reactor 1, and the adjacent treatment boxes 14 are communicated and sealed again. The water pump 6 was turned on and the reactor 1 was re-operated.
A semi-coke wastewater treatment method comprises the following steps:
the method comprises the following steps: five reactors 1 are arranged, wherein the first reactor 1 and the second reactor 1 respectively comprise five treatment boxes 14, the diameter of each treatment box 14 is 1.5m, the height of each treatment box 14 from top to bottom is respectively 60-65cm, 30-35cm, 350-ion-exchange-type 360cm and 30-35cm, and each treatment box 14 is sequentially placed from top to bottom to have the particle size of 18-35mm, 6-18mm and 0-ion-exchange-type
Semi coke of 6mm, 6-18mm, 18-35 mm; the third reactor 1 and the fourth reactor 1 both comprise two treatment boxes 14, the diameter of each treatment box 14 is 1.5m, the heights of the treatment boxes 14 from top to bottom are 4400-4500cm and 30-35cm respectively, and semi coke with the grain diameter of 6-18mm and 18-35mm is sequentially placed into each treatment box 14 from top to bottom; the fifth reactor 1 comprises two treatment boxes 14, the diameter of each treatment box 14 is 1.5m, the heights of the treatment boxes 14 from top to bottom are 4400-4500cm and 30-35cm respectively, and semi coke with the grain diameters of 6-35mm and 18-35mm is sequentially placed into each treatment box 14 from top to bottom; the semi coke in each reactor 1 is 30-35cm from the height to the depth of the reserved topmost treatment box 14;
step two: semi-coke wastewater is stored in a wastewater tank 5, is pumped to the top end of a first reactor 1 by a water pump 6 through a connecting pipe 4, enters through a water inlet 2, flows to the bottom end from the top end of the reactor 1 through internal semi-coke adsorption and filtration, flows to a water storage tank 7 through a sewage discharge outlet 8, is pumped to the top end of the next reactor 1 by the water pump 6 in sequence, and is filtered and adsorbed by the internal semi-coke to remove partial tar, phenol and other impurities in the wastewater, wherein the first and second-stage filtering devices are continuously used for 15-18 days, the third, fourth and fifth-stage filtering devices are continuously used for 20-22 days, and 30-50 tons of semi-coke wastewater is treated every day.
The first and second reactors 1 adopt 5 processing boxes 14, mainly comprising the layer 3 with specification of 0-
The semi-coke with the thickness of 6mm is used as a main filter element for mainly filtering tar in sewage, when the oily sewage enters the filtering device, the granular semi-coke filter element can generate certain resistance to cause the sewage not to be easy to uniformly leak in the filter element, so that the 1 st layer with the specification of 18-
The blue carbon filter element with the specification of 6-18mm on the 35mm layer and the 2 nd layer can filter certain impurities and promote sewage to uniformly leak in the blue carbon filter element with the specification of 0-6mm on the 3 rd layer, and the blue carbon filter element with the specification of 6-18mm on the 6-18mm layer and the blue carbon filter element with the specification of 18-35mm on the 5 th layer are placed on the fourth layer and used for filtering fine blue carbon particles, so that continuous operation of equipment is guaranteed.
The third, fourth and fifth reactors 1 are mainly used for adsorbing phenol and the like in the sewage, and because the sewage after being deoiled by the first secondary filtering device is required to stay in the third, fourth and fifth reactors 1 for 2-4 hours to fully absorb the phenol component in the sewage into the inner structure of the semi-coke, and the longer the stay time is, the better the absorption effect is, therefore, the third and the fourth reactors 1 adopt semi coke with a slightly larger specification as an adsorption material, the upper layer adopts semi coke with the diameter of 6-18mm as a main adsorption material, the bottom layer adopts semi coke with the diameter of 18-35mm to increase the smoothness of water outlet, the fifth reactor 1 adopts mixed semi coke with the diameter of 6-35mm as a main adsorption material, and the main purpose is to adsorb other substances except tar in sewage, and the semi-coke filter element with the bottom layer of 18-35mm is used for filtering fine semi-coke particles and increasing the smoothness of effluent.
After the five reactors are subjected to primary treatment, various effluent indexes and effluent standards of the semi-coke wastewater subjected to primary treatment are shown in the following table:
the above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.