CN111001986A - Intelligent lock panel manufacturing method and intelligent lock - Google Patents
Intelligent lock panel manufacturing method and intelligent lock Download PDFInfo
- Publication number
- CN111001986A CN111001986A CN201911277150.6A CN201911277150A CN111001986A CN 111001986 A CN111001986 A CN 111001986A CN 201911277150 A CN201911277150 A CN 201911277150A CN 111001986 A CN111001986 A CN 111001986A
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- panel
- workpiece
- prefabricated
- intelligent lock
- mounting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Mechanical Engineering (AREA)
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Abstract
The invention discloses a method for manufacturing an intelligent lock panel, which comprises the following steps: acquiring a first workpiece; roughing the first workpiece to form a prefabricated workpiece; finish machining the pre-fabricated workpiece to form a shaped workpiece; separating each panel body in the formed workpiece by adopting a cutting process; acquiring a second workpiece; manufacturing the end cover by adopting a cutting process; and assembling the panel body and the corresponding end cover to form the intelligent lock panel. The invention can reduce the processing difficulty and cost of the intelligent lock panel.
Description
Technical Field
The invention relates to the technical field of locks, in particular to a panel structure and an intelligent lock.
Background
With the development of technology, intelligent locks with safety, convenience and intelligent management are widely applied to the market at present. The intelligent lock is an improved composite lock on the basis of the traditional mechanical lock, and is provided with a mechanical key module and an intelligent key module.
Generally, an intelligent lock is composed of a front door lock module and a rear door lock module, wherein the front door lock is installed on the outer surface of a door to record unlocking information of an intelligent key module or provide a lock hole of a mechanical key module for a key to be inserted; the back door lock module is installed on the inner surface of the door for the user to unlock and back lock.
Generally, both the front door lock module and the rear door lock module have respective housings to protect the internal electronic components and mechanical components thereof. The existing shell is mostly composed of a panel and a bottom plate, wherein the bottom plate is mostly flat-shaped and is attached to a door, and the panel covered on the bottom plate can enclose a closed cavity with the bottom plate. The shell is limited by an integrally formed processing technology, and when the shell is manufactured, especially the shape of the panel (such as the arc-shaped end part and two side walls of the panel) and the arrangement of a plurality of installation positions (such as the installation position connected with the bottom plate, the installation position of the key hole, the installation position of the handle, the installation position of the unlocking information recording module and the like) cause the structure of the panel to be complex, so that the integral processing difficulty and the cost of the intelligent lock panel are improved.
Disclosure of Invention
The invention aims to provide a method for manufacturing an intelligent lock panel, which aims to reduce the processing difficulty and cost.
In order to achieve the above object, the present invention provides a method for manufacturing a smart lock panel, where the smart lock panel includes a panel body and two end caps, the panel body includes a panel portion, two side wall portions and a plurality of mounting locations, and the two end caps are detachably fixed to two ends of the panel portion and are respectively butted with end portions of the two side wall portions; the method comprises the following steps:
acquiring a first workpiece;
roughing the first workpiece to form a prefabricated workpiece, wherein the prefabricated workpiece is provided with a plurality of prefabricated panel bodies which are connected in sequence, and each prefabricated panel body is provided with a prefabricated panel part and a prefabricated side wall part which are matched with the panel part and the side wall part in shape;
finishing the prefabricated workpiece to form a formed workpiece, wherein the formed workpiece is provided with a plurality of panel bodies which are connected in sequence, and the finishing is to form the mounting position on each prefabricated panel body;
separating each panel body in the formed workpiece by adopting a cutting process;
acquiring a second workpiece;
manufacturing the end cover by adopting a cutting process;
and assembling the panel body and the corresponding end cover to form the intelligent lock panel.
Preferably, the first workpiece is in a block shape, and the machining process adopted by the rough machining is a cutting process.
Preferably, the machining process adopted by the finish machining is a cutting process.
Preferably, the mounting portion includes a first mounting portion provided on an inner surface of the panel portion, and a first screw hole provided in the first mounting portion.
Preferably, the mounting position further includes a second mounting portion provided on an inner surface of the side wall portion, and a second threaded hole opened in the second mounting portion.
Preferably, the end cover comprises an arc-shaped cover plate and a third installation part arranged on the inner surface of the arc-shaped cover plate, and a fixing hole corresponding to the first threaded hole is formed in the third installation part.
Preferably, the mounting portion further includes a handle mounting hole provided in the panel portion.
Preferably, the mounting portion further includes a mounting groove formed in the panel portion.
According to the manufacturing method of the intelligent lock panel in the embodiment of the invention, the assembly type arrangement of the intelligent lock panel is combined with a one-time large-quantity processing mode in the processing process, so that the processing difficulty is reduced, the processing cost is reduced, and the overall processing efficiency and quality of the whole intelligent lock panel are improved.
Drawings
FIG. 1 is a flowchart of a method for manufacturing a panel of an intelligent lock according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a smart lock panel according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a panel body according to an embodiment of the invention.
In the figure, 100, a smart lock panel; 1. a panel body; 11. a panel portion; 12. a sidewall portion; 2. an end cap; 21. an arc-shaped cover plate; 3. a first mounting portion; 31. a first threaded hole; 4. a second mounting portion; 41. a second threaded hole; 5. a third mounting portion; 51. a fixing hole; 6. a handle mounting hole; 7. and (4) bolts.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
Referring to fig. 1 to 3, a method for manufacturing a smart lock panel 100 according to a preferred embodiment of the present invention includes a panel body 1 and two end caps 2. Wherein, panel body 1 has panel portion 11, two lateral wall portions 12 and a plurality of installation position, and two end covers 2 then can be fixed in panel portion 11's both ends and respectively with the butt joint of the tip of two lateral wall portions 12 in the detachable mode, so to form assembled intelligent lock panel 100, thereby reduce the processing degree of difficulty and cost. Specifically, the method for manufacturing the smart lock panel 100 includes the following steps.
In step S1, a first workpiece is acquired.
The first workpiece is used as an original workpiece to be machined for forming the panel body 1, steel, iron and the like can be selected according to the requirements of machining and the like, the shape of the first workpiece is not limited too much, and the first workpiece is preferably a block-shaped structure with certain thickness, width and length.
In step S2, the first workpiece is rough machined to form a pre-fabricated workpiece.
The prefabricated workpiece formed by rough machining has a plurality of prefabricated panel bodies 1 connected in series, and each prefabricated panel body 1 has a prefabricated panel portion 11 and a prefabricated side wall portion 12 that match in shape the panel portion 11 and the side wall portion 12. In this step, a plurality of intelligent lock panels 100 can be formed at one time in the subsequent process corresponding to the formed prefabricated workpiece, and therefore, it can be understood that, in this step, on one hand, a certain length of the first workpiece needs to be ensured, so that a plurality of intelligent lock panels 100 can be formed after one-time processing, so as to improve the processing efficiency; on the other hand, the shapes of the prefabricated panel sections 11 and the prefabricated side wall sections 12 formed in this step need to be matched with the respective sections of the smart lock panel 100 as a whole for subsequent finishing.
In this step, a cutting process may be preferably adopted, and the cutting process in this embodiment mainly refers to machining a prefabricated workpiece on the first workpiece by using a milling machine. Of course, in other embodiments, a machining center or the like may be used to machine the prefabricated workpiece, and the process is not limited to the process used in this embodiment.
Step S3, finishing the pre-fabricated workpiece to form a shaped workpiece.
The profiled workpiece produced by finishing has a plurality of panel bodies 1 connected in series, which also means that finishing is to form corresponding mounting locations on each prefabricated panel body 1, thus finally forming the panel body 1.
In this step, a cutting process may be preferably adopted, and the cutting process in this embodiment mainly means that a different cutting process is adopted on each prefabricated panel body 1 according to the structures of different installation positions.
For example, in order to facilitate detachable connection of the panel body 1 and the end cap 2, the installation position includes a first installation portion 3 provided on the inner surface of the panel portion 11 and a first threaded hole 31 opened in the first installation portion 3. In the present embodiment, the first mounting portion 3 may be machined by a milling machine, and then the first threaded hole 31 is formed in the first mounting portion 3 by a drilling or tapping process.
In order to facilitate the connection between the panel body 1 and the bottom plate, a second mounting portion 4 provided on the inner surface of the side wall portion 12 and a second threaded hole 41 opened in the second mounting portion 4 are provided in the mounting position. The second mounting portion 4 and the second threaded hole 41 can be machined by the milling machine, drilling, tapping, and the like. As can be seen from fig. 2 and 3, the first mounting portion 3 and the second mounting portion 4 are staggered, so that the processing is more convenient.
In order to facilitate the installation of the handle, the installation position further comprises a handle installation hole 6 formed in the panel portion 11, and the handle installation hole 6 can be realized by adopting a drilling process.
In addition, in order to facilitate mounting of a decorative plate, for example, a display panel having a key and a screen, on the panel body 1, a mounting groove provided in the panel portion 11 is further included in the installation of the mounting position. The mounting groove is machined by a milling machine in the embodiment, but other processes can be adopted in other embodiments.
Step S4, separate each panel body 1 in the formed workpiece by a cutting process.
In this step, the connected panel bodies 1 are simply cut. Of course, it is understood that the cutting process may employ vapor cutting, laser cutting, etc. to achieve different precision requirements.
In step S5, a second workpiece is acquired.
The second piece obtained in this step is used to make the end cap 2. In order to be well connected with the panel body 1, in this embodiment, the end cap 2 includes the arc-shaped cover plate 21 and the third mounting portion 5 disposed on the inner surface of the arc-shaped cover plate 21, and the third mounting portion 5 is provided with the fixing hole 51 corresponding to the first threaded hole 31, so that the end cap 2 can be connected with the panel portion 11 of the panel body 1 by the bolt 7 passing through the fixing hole 51, and the setting of the arc-shaped cover plate 21 not only enables the end cap 2 to form a smooth transition between the panel portion 11 and the bottom plate, but also enables the panel body 1 and the end cap 2 to look like an integrally formed structure after being assembled when the respective accuracy of the panel body 1 and the end cap 2 is accurate, so as to indirectly improve the safety and the aesthetic property of the intelligent lock panel 100.
In step S6, the end cap 2 is manufactured by a cutting process.
Of course, in the process of manufacturing the end cover 2, in order to ensure the strength of the end cover 2 in different shapes, a milling machine process is adopted in the embodiment, and correspondingly, the formation of the third mounting portion 5 and the fixing hole 51 on the end cover 2 is realized by adopting processes such as milling, drilling and the like.
Step S7, the panel body 1 and the corresponding end cap 2 are assembled to form the smart lock panel 100.
In this step, the smart lock panel 100 is assembled by attaching the end caps 2 manufactured in step S6 to the panel bodies 1 formed in step S4.
In this embodiment, the assembly type of the intelligent lock panel 100 is provided with a plurality of machining modes in the machining process, which not only reduces the machining difficulty, but also reduces the machining cost, so that the overall machining efficiency and quality of the whole intelligent lock panel 100 are improved.
It is to be understood that the cutting process in this embodiment should not be limited to each specific process, but rather should be understood more broadly so that in each step, the optimum machining requirements can be achieved.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.
Claims (8)
1. The intelligent lock panel manufacturing method is characterized by comprising a panel body and two end covers, wherein the panel body is provided with a panel part, two side wall parts and a plurality of mounting positions, and the two end covers are detachably fixed at two ends of the panel part and are respectively butted with the end parts of the two side wall parts; the method comprises the following steps:
acquiring a first workpiece;
roughing the first workpiece to form a prefabricated workpiece, wherein the prefabricated workpiece is provided with a plurality of prefabricated panel bodies which are connected in sequence, and each prefabricated panel body is provided with a prefabricated panel part and a prefabricated side wall part which are matched with the panel part and the side wall part in shape;
finishing the prefabricated workpiece to form a formed workpiece, wherein the formed workpiece is provided with a plurality of panel bodies which are connected in sequence, and the finishing is to form the mounting position on each prefabricated panel body;
separating each panel body in the formed workpiece by adopting a cutting process;
acquiring a second workpiece;
manufacturing the end cover by adopting a cutting process;
and assembling the panel body and the corresponding end cover to form the intelligent lock panel.
2. The manufacturing method of the intelligent lock panel as claimed in claim 1, wherein the first workpiece is in a block shape, and the machining process adopted by the rough machining is a cutting process.
3. The method for manufacturing an intelligent lock panel according to claim 1, wherein the machining process adopted by the finish machining is a cutting process.
4. The method of claim 1, wherein the mounting portion includes a first mounting portion disposed on an inner surface of the panel portion and a first threaded aperture disposed in the first mounting portion.
5. The method as claimed in claim 1, wherein the mounting position further includes a second mounting portion disposed on an inner surface of the sidewall portion and a second threaded hole opened in the second mounting portion.
6. The manufacturing method of the intelligent lock panel as claimed in claim 4, wherein the end cover comprises an arc-shaped cover plate and a third mounting portion arranged on the inner surface of the arc-shaped cover plate, and a fixing hole corresponding to the first threaded hole is formed in the third mounting portion.
7. The method of claim 1, wherein the mounting location further comprises a handle mounting hole formed in the panel portion.
8. The method of claim 1, wherein the mounting portion further comprises a mounting slot formed in the panel portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911277150.6A CN111001986A (en) | 2019-12-12 | 2019-12-12 | Intelligent lock panel manufacturing method and intelligent lock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911277150.6A CN111001986A (en) | 2019-12-12 | 2019-12-12 | Intelligent lock panel manufacturing method and intelligent lock |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111001986A true CN111001986A (en) | 2020-04-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911277150.6A Pending CN111001986A (en) | 2019-12-12 | 2019-12-12 | Intelligent lock panel manufacturing method and intelligent lock |
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| CN (1) | CN111001986A (en) |
Citations (7)
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| US6464424B1 (en) * | 1998-01-05 | 2002-10-15 | Mpr Associates, Inc. | Repaired shroud assembly for boiling water reactor |
| CN101862939A (en) * | 2010-04-21 | 2010-10-20 | 李大军 | Preparation method of aluminum alloy lock panel |
| CN103615151A (en) * | 2013-11-15 | 2014-03-05 | 王震 | Hollow lock panel and method for manufacturing same |
| CN107313653A (en) * | 2017-06-20 | 2017-11-03 | 兰溪市浩翔金属制品厂 | A kind of innovation type panel of lock for being conducive to processing and its manufacture method |
| CN208564186U (en) * | 2018-05-29 | 2019-03-01 | 广东顶固集创家居股份有限公司 | Panel of lock component and smart lock |
| CN109822296A (en) * | 2018-12-07 | 2019-05-31 | 商华益 | A kind of production technology of smart lock aluminum deck |
| CN110000524A (en) * | 2019-05-17 | 2019-07-12 | 重庆友豪通讯科技有限公司 | A kind of universal Sheet-metal machine box and its processing technology |
-
2019
- 2019-12-12 CN CN201911277150.6A patent/CN111001986A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6464424B1 (en) * | 1998-01-05 | 2002-10-15 | Mpr Associates, Inc. | Repaired shroud assembly for boiling water reactor |
| CN101862939A (en) * | 2010-04-21 | 2010-10-20 | 李大军 | Preparation method of aluminum alloy lock panel |
| CN103615151A (en) * | 2013-11-15 | 2014-03-05 | 王震 | Hollow lock panel and method for manufacturing same |
| CN107313653A (en) * | 2017-06-20 | 2017-11-03 | 兰溪市浩翔金属制品厂 | A kind of innovation type panel of lock for being conducive to processing and its manufacture method |
| CN208564186U (en) * | 2018-05-29 | 2019-03-01 | 广东顶固集创家居股份有限公司 | Panel of lock component and smart lock |
| CN109822296A (en) * | 2018-12-07 | 2019-05-31 | 商华益 | A kind of production technology of smart lock aluminum deck |
| CN110000524A (en) * | 2019-05-17 | 2019-07-12 | 重庆友豪通讯科技有限公司 | A kind of universal Sheet-metal machine box and its processing technology |
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| AD01 | Patent right deemed abandoned | ||
| AD01 | Patent right deemed abandoned |
Effective date of abandoning: 20211126 |