CN110997604A - Method for producing 1, 2-dichloro-1, 2-difluoroethane (HCFC-132), method for producing 1-chloro-1, 2-difluoroethylene (HCFO-1122 a), and method for separating HCFC-132 - Google Patents
Method for producing 1, 2-dichloro-1, 2-difluoroethane (HCFC-132), method for producing 1-chloro-1, 2-difluoroethylene (HCFO-1122 a), and method for separating HCFC-132 Download PDFInfo
- Publication number
- CN110997604A CN110997604A CN201880050223.5A CN201880050223A CN110997604A CN 110997604 A CN110997604 A CN 110997604A CN 201880050223 A CN201880050223 A CN 201880050223A CN 110997604 A CN110997604 A CN 110997604A
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- China
- Prior art keywords
- hcfc
- hcfo
- difluoroethane
- dichloro
- producing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- IDSKMUOSMAUASS-UHFFFAOYSA-N 1,2-dichloro-1,2-difluoroethane Chemical compound FC(Cl)C(F)Cl IDSKMUOSMAUASS-UHFFFAOYSA-N 0.000 title claims abstract description 105
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 24
- CJENPNUXCMYXPT-OWOJBTEDSA-N (z)-1-chloro-1,2-difluoroethene Chemical group F\C=C(\F)Cl CJENPNUXCMYXPT-OWOJBTEDSA-N 0.000 title claims description 9
- 150000001875 compounds Chemical class 0.000 claims abstract description 21
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical class CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 18
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 17
- 229910052794 bromium Inorganic materials 0.000 claims abstract description 14
- 229910052740 iodine Inorganic materials 0.000 claims abstract description 14
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 9
- 230000008569 process Effects 0.000 claims abstract description 9
- 239000000203 mixture Substances 0.000 claims description 44
- 238000007033 dehydrochlorination reaction Methods 0.000 claims description 16
- UGCSPKPEHQEOSR-UHFFFAOYSA-N 1,1,2,2-tetrachloro-1,2-difluoroethane Chemical compound FC(Cl)(Cl)C(F)(Cl)Cl UGCSPKPEHQEOSR-UHFFFAOYSA-N 0.000 claims description 13
- HTHNTJCVPNKCPZ-UHFFFAOYSA-N 2-chloro-1,1-difluoroethene Chemical group FC(F)=CCl HTHNTJCVPNKCPZ-UHFFFAOYSA-N 0.000 claims description 10
- 238000000926 separation method Methods 0.000 claims description 10
- FQAMAOOEZDRHHB-UHFFFAOYSA-N 1,2,2-trichloro-1,1-difluoroethane Chemical compound FC(F)(Cl)C(Cl)Cl FQAMAOOEZDRHHB-UHFFFAOYSA-N 0.000 claims description 7
- 238000009835 boiling Methods 0.000 claims description 7
- SKDFWEPBABSFMG-UHFFFAOYSA-N 1,2-dichloro-1,1-difluoroethane Chemical compound FC(F)(Cl)CCl SKDFWEPBABSFMG-UHFFFAOYSA-N 0.000 claims description 4
- UPVJEODAZWTJKZ-OWOJBTEDSA-N (e)-1,2-dichloro-1,2-difluoroethene Chemical group F\C(Cl)=C(\F)Cl UPVJEODAZWTJKZ-OWOJBTEDSA-N 0.000 claims description 3
- BQNSLJQRJAJITR-UHFFFAOYSA-N 1,1,2-trichloro-1,2-difluoroethane Chemical compound FC(Cl)C(F)(Cl)Cl BQNSLJQRJAJITR-UHFFFAOYSA-N 0.000 claims description 3
- VLIDBBNDBSNADN-UHFFFAOYSA-N 1,1-dichloro-2,2-difluoroethane Chemical compound FC(F)C(Cl)Cl VLIDBBNDBSNADN-UHFFFAOYSA-N 0.000 claims description 3
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical group [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 claims description 3
- 239000003507 refrigerant Substances 0.000 claims description 3
- 239000000460 chlorine Substances 0.000 abstract description 14
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 abstract description 6
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 abstract description 4
- 231100000331 toxic Toxicity 0.000 abstract description 2
- 230000002588 toxic effect Effects 0.000 abstract description 2
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 28
- 238000006243 chemical reaction Methods 0.000 description 26
- 239000007864 aqueous solution Substances 0.000 description 11
- 238000004817 gas chromatography Methods 0.000 description 11
- 239000002904 solvent Substances 0.000 description 9
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 8
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 8
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium peroxydisulfate Substances [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 8
- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 description 8
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 8
- 239000007789 gas Substances 0.000 description 8
- 238000006722 reduction reaction Methods 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- VZTDIZULWFCMLS-UHFFFAOYSA-N ammonium formate Chemical compound [NH4+].[O-]C=O VZTDIZULWFCMLS-UHFFFAOYSA-N 0.000 description 6
- XKBGEWXEAPTVCK-UHFFFAOYSA-M methyltrioctylammonium chloride Chemical compound [Cl-].CCCCCCCC[N+](C)(CCCCCCCC)CCCCCCCC XKBGEWXEAPTVCK-UHFFFAOYSA-M 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 150000003254 radicals Chemical class 0.000 description 6
- 150000004675 formic acid derivatives Chemical class 0.000 description 5
- -1 lithium aluminum hydride Chemical compound 0.000 description 5
- 239000012074 organic phase Substances 0.000 description 5
- 239000003444 phase transfer catalyst Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 239000004280 Sodium formate Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000012071 phase Substances 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- HLBBKKJFGFRGMU-UHFFFAOYSA-M sodium formate Chemical compound [Na+].[O-]C=O HLBBKKJFGFRGMU-UHFFFAOYSA-M 0.000 description 4
- 235000019254 sodium formate Nutrition 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000012670 alkaline solution Substances 0.000 description 3
- 150000001408 amides Chemical class 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- JFDZBHWFFUWGJE-UHFFFAOYSA-N benzonitrile Chemical compound N#CC1=CC=CC=C1 JFDZBHWFFUWGJE-UHFFFAOYSA-N 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 150000002170 ethers Chemical class 0.000 description 3
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 3
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 150000000703 Cerium Chemical class 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 2
- 150000007514 bases Chemical class 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 2
- 239000000920 calcium hydroxide Substances 0.000 description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 2
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 239000003999 initiator Substances 0.000 description 2
- PHTQWCKDNZKARW-UHFFFAOYSA-N isoamylol Chemical compound CC(C)CCO PHTQWCKDNZKARW-UHFFFAOYSA-N 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 150000002825 nitriles Chemical class 0.000 description 2
- 150000001451 organic peroxides Chemical class 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- IBWGNZVCJVLSHB-UHFFFAOYSA-M tetrabutylphosphanium;chloride Chemical compound [Cl-].CCCC[P+](CCCC)(CCCC)CCCC IBWGNZVCJVLSHB-UHFFFAOYSA-M 0.000 description 2
- WFLOTYSKFUPZQB-OWOJBTEDSA-N (e)-1,2-difluoroethene Chemical group F\C=C\F WFLOTYSKFUPZQB-OWOJBTEDSA-N 0.000 description 1
- CMSBLKQHGOOWBO-UHFFFAOYSA-N 1,1,3-trimethyl-5-(2-methylpentan-2-ylperoxy)cyclohexane Chemical compound CCCC(C)(C)OOC1CC(C)CC(C)(C)C1 CMSBLKQHGOOWBO-UHFFFAOYSA-N 0.000 description 1
- VBQCFYPTKHCPGI-UHFFFAOYSA-N 1,1-bis(2-methylpentan-2-ylperoxy)cyclohexane Chemical compound CCCC(C)(C)OOC1(OOC(C)(C)CCC)CCCCC1 VBQCFYPTKHCPGI-UHFFFAOYSA-N 0.000 description 1
- RPMZQJWSCXMMBE-UHFFFAOYSA-N 1,2-dibromo-1,2-dichloro-1,2-difluoroethane Chemical compound FC(Cl)(Br)C(F)(Cl)Br RPMZQJWSCXMMBE-UHFFFAOYSA-N 0.000 description 1
- GIBCCLOVUOWGMB-UHFFFAOYSA-N 1,2-dichloro-1,2-difluoro-1,2-diiodoethane Chemical compound ClC(C(I)(F)Cl)(I)F GIBCCLOVUOWGMB-UHFFFAOYSA-N 0.000 description 1
- ILODIMYSDWYCQX-UHFFFAOYSA-N 1,2-dichloro-1,2-difluoro-1-iodoethane Chemical compound ClC(C(F)Cl)(I)F ILODIMYSDWYCQX-UHFFFAOYSA-N 0.000 description 1
- UICXTANXZJJIBC-UHFFFAOYSA-N 1-(1-hydroperoxycyclohexyl)peroxycyclohexan-1-ol Chemical compound C1CCCCC1(O)OOC1(OO)CCCCC1 UICXTANXZJJIBC-UHFFFAOYSA-N 0.000 description 1
- WVSXDRKFABVEFP-UHFFFAOYSA-N 1-bromo-1,2,2-trichloro-1,2-difluoroethane Chemical compound C(C(F)(Cl)Br)(F)(Cl)Cl WVSXDRKFABVEFP-UHFFFAOYSA-N 0.000 description 1
- KLSNWXBDYMUBMM-UHFFFAOYSA-N 1-bromo-1,2-dichloro-1,2-difluoro-2-iodoethane Chemical compound C(C(F)(Cl)I)(F)(Cl)Br KLSNWXBDYMUBMM-UHFFFAOYSA-N 0.000 description 1
- YVKMYTPVNCKAQZ-UHFFFAOYSA-N 1-bromo-1,2-dichloro-1,2-difluoroethane Chemical compound FC(C(Cl)F)(Cl)Br YVKMYTPVNCKAQZ-UHFFFAOYSA-N 0.000 description 1
- VFTFKUDGYRBSAL-UHFFFAOYSA-N 15-crown-5 Chemical compound C1COCCOCCOCCOCCO1 VFTFKUDGYRBSAL-UHFFFAOYSA-N 0.000 description 1
- XEZNGIUYQVAUSS-UHFFFAOYSA-N 18-crown-6 Chemical compound C1COCCOCCOCCOCCOCCO1 XEZNGIUYQVAUSS-UHFFFAOYSA-N 0.000 description 1
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 1
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 1
- SMBRHGJEDJVDOB-UHFFFAOYSA-N 2-methylpropanimidamide;dihydrochloride Chemical compound Cl.Cl.CC(C)C(N)=N SMBRHGJEDJVDOB-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 1
- 239000007868 Raney catalyst Substances 0.000 description 1
- 229910000564 Raney nickel Inorganic materials 0.000 description 1
- LXEKPEMOWBOYRF-UHFFFAOYSA-N [2-[(1-azaniumyl-1-imino-2-methylpropan-2-yl)diazenyl]-2-methylpropanimidoyl]azanium;dichloride Chemical compound Cl.Cl.NC(=N)C(C)(C)N=NC(C)(C)C(N)=N LXEKPEMOWBOYRF-UHFFFAOYSA-N 0.000 description 1
- NPYWBTRFOVOZNK-UHFFFAOYSA-L [O-]S([O-])(=O)=O.N.[Ce+4] Chemical compound [O-]S([O-])(=O)=O.N.[Ce+4] NPYWBTRFOVOZNK-UHFFFAOYSA-L 0.000 description 1
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Natural products CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 description 1
- 125000005210 alkyl ammonium group Chemical group 0.000 description 1
- 229940045714 alkyl sulfonate alkylating agent Drugs 0.000 description 1
- 150000008052 alkyl sulfonates Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- PCCNIENXBRUYFK-UHFFFAOYSA-O azanium;cerium(4+);pentanitrate Chemical compound [NH4+].[Ce+4].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O PCCNIENXBRUYFK-UHFFFAOYSA-O 0.000 description 1
- CHQVQXZFZHACQQ-UHFFFAOYSA-M benzyl(triethyl)azanium;bromide Chemical compound [Br-].CC[N+](CC)(CC)CC1=CC=CC=C1 CHQVQXZFZHACQQ-UHFFFAOYSA-M 0.000 description 1
- UUZYBYIOAZTMGC-UHFFFAOYSA-M benzyl(trimethyl)azanium;bromide Chemical compound [Br-].C[N+](C)(C)CC1=CC=CC=C1 UUZYBYIOAZTMGC-UHFFFAOYSA-M 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- VZDYWEUILIUIDF-UHFFFAOYSA-J cerium(4+);disulfate Chemical compound [Ce+4].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O VZDYWEUILIUIDF-UHFFFAOYSA-J 0.000 description 1
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 1
- 229910000355 cerium(IV) sulfate Inorganic materials 0.000 description 1
- CQGVSILDZJUINE-UHFFFAOYSA-N cerium;hydrate Chemical compound O.[Ce] CQGVSILDZJUINE-UHFFFAOYSA-N 0.000 description 1
- 150000003983 crown ethers Chemical class 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 231100000086 high toxicity Toxicity 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 239000005457 ice water Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 235000013847 iso-butane Nutrition 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000012280 lithium aluminium hydride Substances 0.000 description 1
- UZKWTJUDCOPSNM-UHFFFAOYSA-N methoxybenzene Substances CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 1
- QLPMKRZYJPNIRP-UHFFFAOYSA-M methyl(trioctyl)azanium;bromide Chemical compound [Br-].CCCCCCCC[N+](C)(CCCCCCCC)CCCCCCCC QLPMKRZYJPNIRP-UHFFFAOYSA-M 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- MUMZUERVLWJKNR-UHFFFAOYSA-N oxoplatinum Chemical compound [Pt]=O MUMZUERVLWJKNR-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 150000004714 phosphonium salts Chemical class 0.000 description 1
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 1
- 229910003446 platinum oxide Inorganic materials 0.000 description 1
- WFIZEGIEIOHZCP-UHFFFAOYSA-M potassium formate Chemical compound [K+].[O-]C=O WFIZEGIEIOHZCP-UHFFFAOYSA-M 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- FVSKHRXBFJPNKK-UHFFFAOYSA-N propionitrile Chemical compound CCC#N FVSKHRXBFJPNKK-UHFFFAOYSA-N 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000012279 sodium borohydride Substances 0.000 description 1
- 229910000033 sodium borohydride Inorganic materials 0.000 description 1
- BEOOHQFXGBMRKU-UHFFFAOYSA-N sodium cyanoborohydride Chemical compound [Na+].[B-]C#N BEOOHQFXGBMRKU-UHFFFAOYSA-N 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- 239000012321 sodium triacetoxyborohydride Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- ABDKAPXRBAPSQN-UHFFFAOYSA-N veratrole Chemical compound COC1=CC=CC=C1OC ABDKAPXRBAPSQN-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/23—Preparation of halogenated hydrocarbons by dehalogenation
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/25—Preparation of halogenated hydrocarbons by splitting-off hydrogen halides from halogenated hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/38—Separation; Purification; Stabilisation; Use of additives
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/38—Separation; Purification; Stabilisation; Use of additives
- C07C17/383—Separation; Purification; Stabilisation; Use of additives by distillation
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C19/00—Acyclic saturated compounds containing halogen atoms
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Abstract
The present invention provides a production process which is easier to handle than conventional processes because chlorine and highly toxic carbon tetrachloride are not used and which has a high selectivity for HCFC-132. The invention specifically provides a method for preparing HCFC-132, which is characterized by comprising the following steps: a compound represented by the general formula (1): a step in which halogenated ethane represented by CFClX-CFClX (wherein X is Cl, Br, I or H, independently of one another; wherein at least one of X is Cl, Br or I.) is reduced in the presence of a reducing agent to produce 1, 2-dichloro-1, 2-difluoroethane (HCFC-132).
Description
Technical Field
The present invention relates to a method for producing 1, 2-dichloro-1, 2-difluoroethane (HCFC-132), a method for producing 1-chloro-1, 2-difluoroethylene (HCFO-1122 a), and a method for separating HCFC-132.
Background
Conventionally, a method of producing 1-chloro-1, 2-difluoroethylene (HCFO-1122 a) by reacting 1, 2-difluoroethylene (HFO-1132) with chlorine to produce 1, 2-dichloro-1, 2-difluoroethane (HCFC-132) and subjecting HCFC-132 to a dehydrochlorination reaction is known (for example, patent document 1).
However, in the above production method, halogen chlorine which is difficult to handle is used for producing HCFC-132, and carbon tetrachloride which has high toxicity is used as a solvent, and therefore, there is room for improvement in order to produce HCFO-1122 a easily and efficiently.
Documents of the prior art
Patent document
Patent document 1: japanese patent laid-open publication No. 2015-120670
Disclosure of Invention
Technical problem to be solved by the invention
The object of the present invention is to provide a method for producing HCFC-132 using a reducing agent, a method for producing HCFO-1122 a using HCFC-132 obtained by the production method as a starting compound, and a method for producing HCFC-132 and HCFO-1122 a with high selectivity in the methods. In addition, the invention aims to provide a method for separating HCFC-132.
Technical solution for solving technical problem
The present inventors have made extensive studies to achieve the above object, and as a result, have found that the above object can be achieved when a specific halogenated ethane as a raw material compound is reduced with a reducing agent, and have completed the present invention.
That is, the present invention relates to a method for producing HCFC-132, a method for producing HCFO-1122 a, and a method for separating HCFC-132 described below.
1. A method for producing HCFC-132, comprising:
a compound represented by the general formula (1): a step in which halogenated ethane represented by CFClX-CFClX (wherein X is Cl, Br, I or H, independently of one another; wherein at least one of X is Cl, Br or I.) is reduced in the presence of a reducing agent to produce 1, 2-dichloro-1, 2-difluoroethane (HCFC-132).
2. The production process according to item 1, wherein the reducing agent is a formate.
3. The production method according to item 1 or 2, wherein the reduction step is performed at a temperature in the range of 20 ℃ to 100 ℃.
4. The production process according to any one of the above 1 to 3, wherein the halogenated ethane represented by the general formula (1) is 1,1,2, 2-tetrachloro-1, 2-difluoroethane (CFC-112).
5. A method of making HCFO-1122 a, comprising:
(i) a compound represented by the general formula (1): a step in which halogenated ethane represented by CFClX-CFClX (wherein X is Cl, Br, I or H, independently of one another; wherein at least one of X is Cl, Br or I.) is reduced in the presence of a reducing agent to produce a mixture containing HCFC-132; and
(ii) (ii) subjecting HCFC-132 in the mixture produced in the step (i) to a dehydrochlorination reaction in the presence of a base to produce 1-chloro-1, 2-difluoroethylene (HCFO-1122 a).
6. The process for producing HCFO-1122 a according to item 5, further comprising a step of separating HCFC-132 from the mixture between the step (i) and the step (ii), wherein the HCFC-132 is supplied to the step (ii).
7. A process for the separation of HCFC-132 wherein a mixture of HCFC-132 and a boiling point below-10 ℃ is separated under pressure.
8. The separation process according to item 7, wherein the pressure for pressurization is 0.01 to 2.0 MPa.
9. The separation method according to item 7 or 8, wherein the mixture having a boiling point of-10 ℃ or lower contains CO2、N2At least one of HCFO-1122 a and 2-chloro-1, 1-difluoroethylene (HCFC-1122).
10. A composition comprising: HCFC-132, and at least one compound selected from the group consisting of 1,1, 2-trichloro-1, 2-difluoroethane (HCFC-122 a), 1, 2-dichloro-1, 1-difluoroethane (HCFC-132 b), and 1, 1-dichloro-2, 2-difluoroethane (HCFC-132 a).
11. A composition comprising: HCFO-1122 a, and at least one compound selected from the group consisting of HCFC-132, HCFC-1122 and 1, 2-dichloro-1, 2-difluoroethylene (CFC-1112).
12. The composition of claim 11, which is a refrigerant composition.
ADVANTAGEOUS EFFECTS OF INVENTION
The present invention is a method for producing HCFC-132 by hydrogenating a specific halogenated ethane with a reducing agent, and a method for producing HCFO-1122 a by using HCFC-132 obtained by the production method as a raw material compound, and therefore, the method is easier to handle than conventional methods because chlorine and highly toxic carbon tetrachloride are not used, and the selectivity of HCFC-132 and HCFO-1122 a is high.
Detailed Description
The method for producing HCFC-132, the method for producing HCFO-1122 a and the method for separating HCFC-132 of the present invention will be described in detail below. In the present invention, "pressure" means gauge pressure (i.e., a method of expressing a pressure at atmospheric pressure of 0) without specific explanation.
Process for producing 1, 2-dichloro-1, 2-difluoroethane (HCFC-132)
The process for producing 1, 2-dichloro-1, 2-difluoroethane (HCFC-132) of the present invention comprises: a compound represented by the general formula (1): a step wherein halogenated ethane represented by CFClX-CFClX (wherein X is Cl, Br, I or H, independently of one another; wherein at least one of X is Cl, Br or I.) is reduced in the presence of a reducing agent to produce HCFC-132.
The reaction of the halogenated ethanes of the general formula (1) to HCFC-132 may be carried out by hydrogenating the halogenated ethanes of the general formula (1) in a suitable solvent in the presence of a reducing agent.
Examples of reducing agents include hydrogen, lithium aluminum hydride, formic acid, formate salts, sodium borohydride, sodium cyanoborohydride, and sodium triacetoxyborohydride.
Among these reducing agents, formate is preferable from the viewpoint of obtaining HCFC-132 in a high yield. As the formate salt, sodium formate, potassium formate, and ammonium formate can be used, and sodium formate and ammonium formate are preferable from the viewpoint of easy water solubility and easy handling.
In the reduction reaction, from the viewpoint of obtaining HCFC-132 at a high yield, a catalyst such as palladium black, palladium/carbon, platinum oxide, platinum black, or raney nickel may be used.
The reaction temperature in the reduction reaction using a reducing agent is preferably 20 to 100 ℃, more preferably 20 to 80 ℃, and still more preferably 30 to 70 ℃ from the viewpoint of obtaining HCFC-132 with high selectivity. The reduction reaction is usually preferably carried out at 0.0 to 2.0MPa, more preferably at 0.0 to 1.5 MPa.
The reduction reaction is completed within 1 to 20 hours from the start of the reaction.
The amount of the reducing agent is preferably 1 to 10mol equivalent, more preferably 1.5 to 8mol equivalent, and further preferably 1.5 to 5mol equivalent, based on 1mol of the halogen to be reduced in the general formula (1).
The solvent is not limited as long as it does not adversely affect the reduction reaction. As examples of such a solvent, at least 1 solvent selected from the group consisting of water, ethers, amides, nitriles, and alcohols may be used, or the solvent may be mixed with another solvent and used. The ethers are not particularly limited, and examples thereof include diethyl ether, tetrahydrofuran, diphenyl ether, anisole, and dimethoxybenzene. The amide is not particularly limited, and examples thereof include N, N-Dimethylformamide (DMF) and N, N-Dimethylacetamide (DMAC). The nitrile is not particularly limited, and examples thereof include acetonitrile, propionitrile, and benzonitrile. The alcohol is not particularly limited, and examples thereof include methanol, ethanol, propanol, isopropanol, n-butanol, t-butanol, and isoamyl alcohol.
Of these solvents, at least 1 selected from water, ethers, amides and alcohols is preferable, and DMF is more preferable from the viewpoint of obtaining HCFC-132 with high selectivity.
The amount of the solvent is not particularly limited as long as the effect of the present invention is not significantly impaired, and is, for example, preferably 1 to 50 parts by mass, more preferably 2 to 20 parts by mass, and still more preferably 2 to 10 parts by mass, based on 1 part by mass of the halogenated ethane of the general formula (1).
Examples of the halogenated ethane represented by the general formula (1) include 1,1,2, 2-tetrachloro-1, 2-difluoroethane (CFC-112), 1, 2-dibromo-1, 2-dichloro-1, 2-difluoroethane, 1, 2-dichloro-1, 2-difluoro-1, 2-diiodoethane, 1-bromo-1, 2, 2-trichloro-1, 2-difluoroethane, 1, 2-trichloro-1, 2-difluoro-2-iodoethane, 1-bromo-1, 2-dichloro-1, 2-difluoro-2-iodoethane, 1, 2-trichloro-1, 2-difluoroethane, 1-bromo-1, 2-dichloro-1, 2-difluoroethane, and 1, 2-dichloro-1, 2-difluoro-1-iodoethane.
Among these halogenated ethanes, CFC-112 is preferred in the present invention from the viewpoint of obtaining HCFC-132 and HCFO-1122 a with high selectivity.
The purity of the halogenated ethane represented by the general formula (1) is preferably 60 to 99.99 mol%, more preferably 80 to 99.99 mol%, and still more preferably 90 to 99.99 mol%, from the viewpoint of increasing the conversion of the halogenated ethane and increasing the selectivity of HCFC-132 as the target.
When the reduction reaction is carried out, a radical generator may be used. Examples of the radical generator include organic radical initiators such as azo compounds and organic peroxides, and inorganic radical initiators such as persulfates, cerium salts, and hydrogen peroxide.
Examples of the azo compound include 2,2 ' -azobis (2-methylpropionamidine) dihydrochloride, 2 ' -azobis (isobutyronitrile), 4 ' -azobis (4-cyanovaleric acid), 1 ' -azobis (cyclohexanecarbonitrile), 2 ' -azobis (2-methylpropane), 2 ' -azobis (2-methylpropionitrile), and α ' -azobisisobutylamidine dihydrochloride.
Examples of the organic peroxide include methyl ethyl ketone peroxide, cyclohexanone peroxide, acetylacetone peroxide, 1-bis (t-hexylperoxy) -3, 3, 5-trimethylcyclohexane, and 1, 1-bis (t-hexylperoxy) cyclohexane.
Examples of the persulfate include ammonium persulfate, sodium persulfate, and potassium persulfate.
Examples of the cerium salt include ammonium cerium (IV) nitrate, cerium (IV) sulfate, ammonium cerium (IV) sulfate, cerium (IV) hydroxide, and cerium (IV) oxide.
Among these radical generators, from the viewpoint of obtaining HCFC-132 in high yield, azo compounds such as persulfate salts of Ammonium Persulfate (APS), 2 '-azobis (2-methylpropionamidine) dihydrochloride, and 2, 2' -azobis (isobutyronitrile) are preferable.
The amount of the radical generator to be incorporated may be a catalyst amount relative to the amount of the halogenated ethane represented by the general formula (1), and is preferably 0.01 to 5mol, more preferably 0.05 to 1mol, and still more preferably 0.1 to 0.5mol relative to 1mol of the halogenated ethane represented by the general formula (1) from the viewpoint of increasing the reaction rate and suppressing the production of by-products.
The composition of the present invention comprises: HCFC-132 obtained by the production process of the present invention; and at least one compound selected from the group consisting of 1,1, 2-trichloro-1, 2-difluoroethane (HCFC-122 a), 1, 2-dichloro-1, 1-difluoroethane (HCFC-132 b), and 1, 1-dichloro-2, 2-difluoroethane (HCFC-132 a).
Process for producing 1-chloro-1, 2-difluoroethylene (HCFO-1122 a)
The process for producing 1-chloro-1, 2-difluoroethylene (HCFO-1122 a) of the present invention comprises:
(i) a compound represented by the general formula (1): a step in which a halogenated ethane represented by CFClX-CFClX (wherein X is independently Cl, Br, I or H; wherein at least one position of X is Cl, Br or I.) is reduced in the presence of a reducing agent to produce a mixture containing HCFC-132; and
(ii) (ii) subjecting HCFC-132 in the mixture produced in the step (i) to a dehydrochlorination reaction in the presence of a base to produce HCFO-1122 a.
In the production method of the present invention, it is preferable that a step of separating HCFC-132 from the mixture produced in the step (i) is further included between the step (i) and the step (ii), and the HCFC-132 is supplied to the step (ii).
The method for separating HCFC-132 from the mixture produced in step (i) of the production process of the present invention is not particularly limited, but it is preferable to separate HCFC-132 in a reactor under pressure.
The pressure for pressurizing is preferably 0.01 to 2.0MPa, more preferably 0.1 to 1.5MPa, and still more preferably 0.5 to 1.0MPa, from the viewpoint of the recovery rate and purity of HCFC-132.
The mixture containing HCFC-132 obtained in step (i) of the production method of the present invention contains, in addition to HCFC-132, 1, 2-trichloro-1, 2-difluoroethane (HCFC-122 a), 1, 2-dichloro-1, 1-difluoroethane (HCFC-132 b), 1-dichloro-2, 2-difluoroethane (HCFC-132 a), carbon dioxide, nitrogen, and the like.
The purity of HCFC-132 before separation in the mixture is preferably 60 mol% to 99.99 mol%, more preferably 80 mol% to 99.99 mol%, and still more preferably 90 mol% to 99.99 mol%.
The mixture containing HCFC-132 obtained in step (i) of the production process of the present invention preferably contains a compound having a boiling point of-10 ℃ or lower, more preferably-30 ℃ or lower, and still more preferably-50 ℃ or lower, from the viewpoint of the recovery rate and purity of HCFC-132.
In the present invention, HCFC-132 in the mixture produced in step (i) is subjected to a dehydrochlorination reaction in the presence of a base to produce HCFO-1122 a. Specifically, HCFC-132 in the mixture produced in step (i) is brought into contact with an aqueous alkaline solution to perform a dehydrochlorination reaction, thereby producing HCFO-1122 a.
The alkaline aqueous solution is not particularly limited as long as it is an aqueous solution of an alkaline compound capable of performing the above-described dehydrochlorination reaction. Specific examples thereof include aqueous solutions of an inorganic basic compound such as an alkali metal hydroxide such as an aqueous lithium hydroxide solution, an aqueous potassium hydroxide solution and an aqueous sodium hydroxide solution, an alkaline earth metal hydroxide such as a calcium hydroxide, an organic basic compound such as an amine, and an alkali metal alkoxide.
Among these alkaline aqueous solutions, from the viewpoint of improving the reactivity and the selectivity of HCFO-1122 a, an aqueous solution of potassium hydroxide, sodium hydroxide, calcium hydroxide, or the like is preferably used, and an aqueous solution of potassium hydroxide is more preferably used.
The concentration of the alkaline aqueous solution used in the dehydrochlorination reaction is preferably 1 to 50% by mass, more preferably 10 to 40% by mass, and still more preferably 20 to 30% by mass, from the viewpoint of promoting the dehydrochlorination reaction. The amount of the basic aqueous solution used in the above-mentioned dehydrochlorination reaction is preferably adjusted to an amount of 1 to 10mol equivalent, more preferably 1.5 to 5mol equivalent, and still more preferably 2 to 5mol equivalent, based on the amount of HCFC-132 after separation.
When the separated HCFC-132 is dehydrochlorinated, the HCFC-132 may be dehydrochlorinated by contacting with an aqueous alkaline solution in the presence of a phase transfer catalyst.
The phase transfer catalyst is not particularly limited, and quaternary ammonium salts such as tetrabutylammonium bromide (TBAB), trimethylbenzylammonium bromide, triethylbenzylammonium bromide, trioctylmethylammonium chloride (TOMAC), and the like; phosphonium salts such as tetrabutylphosphonium chloride (TBPC); crown ethers such as 15-crown 5 and 18-crown 6, and publicly known substances such as alkylammonium salts, carboxylates, and alkylsulfonates. Among them, quaternary ammonium salts are preferable, and for example, tetrabutylammonium bromide, trioctylmethylammonium bromide, Aliquat336 and the like can be preferably used.
Among these phase transfer catalysts, Aliquat336 is preferred from the viewpoint of economy and safety.
The amount of the phase transfer catalyst is preferably 0.1 to 40 parts by mass, more preferably 1 to 20 parts by mass, and still more preferably 10 to 20 parts by mass, based on 100 parts by mass of the separated HCFC-132.
Specifically, the dehydrochlorination is carried out by introducing the separated HCFC-132 and the aqueous alkaline solution into a reactor, and stirring them so as to be in sufficient contact with each other.
The reaction temperature in the above-mentioned dehydrochlorination reaction is not particularly limited, but is preferably 0 to 100 ℃ and more preferably 40 to 80 ℃ from the viewpoint of improving the reactivity and the selectivity of HCFO-1122 a.
The above-mentioned dehydrochlorination reaction is preferably carried out under pressure.
The pressure for pressurizing is preferably 0.01 to 2.0MPa, more preferably 0.1 to 1.5MPa, and still more preferably 0.2 to 1.0MPa, from the viewpoint of improving the reactivity and the selectivity of HCFO-1122 a. The hydrochloric acid removal reaction is completed within 1 to 50 hours from the start of the reaction.
In the HCFO-1122 a of the present invention, the above-mentioned dehydrochlorination reaction proceeds to produce HCFO-1122 a as a product. The HCFO-1122 a thus produced can be analyzed by a conventional method such as Gas Chromatography (GC) or NMR, cooled and concentrated, and then recovered in a container.
The composition of the present invention contains HCFO-1122 a obtained by the production process of the present invention and at least one compound selected from HCFC-132, 2-chloro-1, 1-difluoroethylene (HCFC-1122) and 1, 2-dichloro-1, 2-difluoroethylene (CFC-1112). Further, the composition is preferably a refrigerant composition.
Process for the separation of 1, 2-dichloro-1, 2-difluoroethane (HCFC-132)
The method for separating HCFC-132 of the present invention is a method for separating HCFC-132 from a mixture having a boiling point of-10 ℃ or lower under pressure, and preferably, HCFC-132 is separated under pressure in a reactor.
The pressure for pressurizing is preferably 0.01 to 2.0MPa, more preferably 0.1 to 1.5MPa, and still more preferably 0.5 to 1.0MPa, from the viewpoint of the recovery rate and purity of HCFC-132.
The purity of HCFC-132 before separation in the mixture is preferably 60 mol% to 99.99 mol%, more preferably 80 mol% to 99.99 mol%, and still more preferably 90 mol% to 99.99 mol%.
The mixture having a boiling point of-10 ℃ or lower preferably contains CO2、N2At least one of HCFO-1122 a and 2-chloro-1, 1-difluoroethylene (HCFC-1122).
Examples
The present invention will be specifically described below with reference to examples and comparative examples. However, the present invention is not limited to the scope of the embodiments.
Production of 1, 2-dichloro-1, 2-difluoroethane (HCFC-132)
(example 1)
A100 ml flask was charged with 0.05mol of CFC-112, 0.15mol of sodium formate, 0.015mol of Ammonium Persulfate (APS) and 50ml of DMF, and the mixture was heated to 40 ℃ under atmospheric pressure, followed by stirring to effect reaction. After the reaction was started, the consumption of CFC-112 and HCFC-122 a was confirmed by appropriate gas chromatography analysis, and then the reaction mixture was allowed to stand for cooling. Thereafter, water was added thereto and the mixture was stirred to obtain HCFC-132 as a free organic phase.
(example 2)
2.0mol of CFC-112, 6mol of ammonium formate and 800ml of DMF were added to a 3L flask, and the mixture was heated to 40 ℃ under atmospheric pressure, and then stirred. APS was added in an amount of 0.1mol per one time to an amount of 0.6mol, and the mixture was reacted. After the reaction was started, HCFC-132 was obtained in the same manner as in example 1.
(example 3)
2.5mol of CFC-112, 9.6mol of ammonium formate, 0.75mol of APS and 500ml of DMF were added to a 3-liter autoclave, and stirring was started after the temperature was raised to 40 ℃. APS was added in an amount of 0.1mol per time to the charged amount to 1.1 mol. Thereafter, the reaction was carried out under a pressure condition in which the back pressure valve was set to 1.0 MPa. The recovery operation after the reaction is carried out under a pressure of 0.01 to 1.0MPa when the gas phase is extracted. Thereafter, HCFC-132 was obtained in the same manner as in example 1.
The results of examples 1 to 3 are shown in Table 1.
[ Table 1]
In example 1, sodium formate was used as a formate salt to carry out a reaction, and the change with time of the reaction was analyzed and followed by GC. As a result, it was found that HCFC-122 a was produced first, CFC-112 was produced thereafter, and HCFC-132 was produced as the desired product.
In example 2, the reaction was carried out using ammonium formate as the formate salt, and HCFC-132 as the target compound was obtained with a selectivity of 92 mol%. As a result of analyzing and tracing the change with time of the reaction by GC, it was found that HCFC-122 a was produced first, CFC-112 was produced later, and HCFC-132 was finally produced as the target product. After the reaction was completed, the organic phase was recovered and the weight was measured to obtain 100g (yield 37 mol%).
In example 3, ammonium formate was used as a formate salt, and the reaction was carried out in an autoclave under pressurized conditions, whereby HCFC-132 as an object was obtained at a selectivity of 81 mol%. After completion of the reaction, the liquid phase was cooled with ice water and then the pressure was released, and after separating the liquid, the weight of the organic phase was measured to obtain 202g (yield: 60 mol%), and the recovered amount of HCFC-132 was increased by separation under pressure.
Production of 1-chloro-1, 2-difluoroethylene (HCFO-1122 a)
(example 4)
Into a 500ml autoclave were charged HCFC-1320.38 mol obtained in example 3 and 1.7g of quaternary ammonium salt (Aliquat336) as a phase transfer catalyst, and after cooling to 0 ℃ a 20% KOH aqueous solution (KOH 0.56mol) was added dropwise. And after the dripping is finished, heating to 35-40 ℃ and stirring. When the organic phase in the flask had disappeared, the reaction was terminated and the amount of recovered HCFO-1122 a was measured to find that it was 33 g.
(example 5)
HCFC-1320.6 mol and Aliquat 33610 g obtained in example 3 were charged into a 500ml autoclave, and after cooling to 0 ℃ a 32% KOH aqueous solution (KOH 1.2mol) was added dropwise. And after the dripping is finished, heating to 35-40 ℃ and continuously stirring. The reaction was terminated when the organic phase in the flask had disappeared, and the recovered amount of HCFO-1122 a was measured to find that it was 56 g.
The results of examples 4 and 5 are shown in table 2.
[ Table 2]
The fraction obtained in example 4 was analyzed by a Gas Chromatograph (GC), and the gas composition was calculated from the area ratio of the GC. The results are shown in Table 3.
[ Table 3]
Compound (I) | Concentration (mol%) |
Z-1122a | 39 |
E-1122a | 56 |
1122 | 2.7 |
1112 | 0.4 |
132a | 0.4 |
132 | 1.1 |
The fraction obtained in example 5 was analyzed by a Gas Chromatograph (GC), and the gas composition was calculated from the area ratio of the GC. The results are shown in Table 4.
[ Table 4]
In example 4, KOH was added at 1.2eq to 132, and as a result, 1122a, which is the target product, was obtained in a yield of 90 mol% and a purity of 95 mol%. From the gas phase compositions shown in table 3, it was confirmed that 1122 and 1112 were produced in addition to 1122 a. It is considered that 1122 is a compound obtained by the dehydrochlorination of the by-product 132a of the reaction in example 3, and 1112 is a compound obtained by the dehydrochlorination of example 3 at 112.
In example 5, 2.0eq of KOH was added to 132 to carry out the reaction, whereby 1122a, which is the target product, was obtained in a yield of 95 mol% and a purity of 99 mol%. In example 5, the temperature was increased compared to example 4, and the amount of KOH aqueous solution and the amount of Aliquat336 added were increased, thereby shortening the reaction time. The concentration of 132a is very low and is therefore recorded as a trace amount.
1122a production by hydrogenation of 1112 using Pd/C as a transition metal catalyst
Comparative example 1
A200 ml autoclave was charged with 7.1g (0.054mol) of 1112, 1.0g of Pd/C (3 wt% Pd, 0.5 mol% of Pd/1112) and 50ml of 1N KOHaq, and then evacuated to perform hydrogen substitution so as to attain 0.1 to 0.5 MPaG. The autoclave was stirred at a temperature of 0 ℃. 24 hours after the start of the reaction, H2The pressure no longer decreased, thus stopping the reaction.
The fraction obtained in comparative example 1 was analyzed by GC, and the gas phase composition was calculated from the area ratio of GC. The results are shown in Table 5.
[ Table 5]
In comparative example 1, 1122a, which is the target product, was obtained in a yield of 4 mol% and a purity of 20 mol%. The gas phase composition shown in table 5 gave a very low 1122a concentration as compared with examples 4 and 5.
Claims (12)
1. A method for producing HCFC-132, comprising:
a compound represented by the general formula (1): a step of reducing a halogenated ethane represented by CFClX-CFClX in the presence of a reducing agent to produce 1, 2-dichloro-1, 2-difluoroethane (HCFC-132), wherein in formula (1), X is independently Cl, Br, I or H, and at least one of X is Cl, Br or I.
2. The manufacturing method according to claim 1, wherein:
the reducing agent is formate.
3. The manufacturing method according to claim 1 or 2, characterized in that:
the step of reducing is carried out at a temperature in the range of 20 to 100 ℃.
4. The production method according to any one of claims 1 to 3, characterized in that:
the halogenated ethane shown in the general formula (1) is 1,1,2, 2-tetrachloro-1, 2-difluoroethane (CFC-112).
5. A method for producing HCFO-1122 a, comprising:
(i) a compound represented by the general formula (1): a step in which a halogenated ethane represented by CFClX-CFClX is reduced in the presence of a reducing agent to form a mixture containing HCFC-132, wherein in formula (1), X is Cl, Br, I or H, and at least one of X is Cl, Br or I; and
(ii) (ii) subjecting HCFC-132 in the mixture produced in the step (i) to a dehydrochlorination reaction in the presence of a base to produce 1-chloro-1, 2-difluoroethylene (HCFO-1122 a).
6. The process for producing HCFO-1122 a according to claim 5, wherein:
between the step (i) and the step (ii), a step of separating HCFC-132 from the mixture is further included, and the HCFC-132 is supplied to the step (ii).
7. A method for separating HCFC-132 is characterized in that:
separating under pressure a mixture of HCFC-132 and boiling point below-10 ℃.
8. The separation method of claim 7, wherein:
the pressure for pressurizing is 0.01 to 2.0 MPa.
9. The separation method according to claim 7 or 8, wherein:
the mixture with boiling point below-10 deg.C contains CO2、N2At least one of HCFO-1122 a and 2-chloro-1, 1-difluoroethylene (HCFC-1122).
10. A composition comprising:
HCFC-132, and
at least one compound selected from the group consisting of 1,1, 2-trichloro-1, 2-difluoroethane (HCFC-122 a), 1, 2-dichloro-1, 1-difluoroethane (HCFC-132 b), and 1, 1-dichloro-2, 2-difluoroethane (HCFC-132 a).
11. A composition comprising:
HCFO-1122 a, and
at least one compound selected from HCFC-132, HCFC-1122 and 1, 2-dichloro-1, 2-difluoroethylene (CFC-1112).
12. The composition of claim 11, wherein:
the composition is a refrigerant composition.
Priority Applications (3)
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CN202310432291.0A CN116462565A (en) | 2017-07-31 | 2018-07-04 | Process for producing HCFC-132, process for separating the same, and process for producing HCFO-1122a |
CN202210394820.8A CN114634398A (en) | 2017-07-31 | 2018-07-04 | Process for the separation of 1, 2-dichloro-1, 2-difluoroethane (HCFC-132) |
CN202310432354.2A CN116462566A (en) | 2017-07-31 | 2018-07-04 | Process for producing HCFC-132, process for separating the same, and process for producing HCFO-1122a |
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JP2017-148433 | 2017-07-31 | ||
JP2017148433A JP6610625B2 (en) | 2017-07-31 | 2017-07-31 | Method for producing 1,2-dichloro-1,2-difluoroethane (HCFC-132), method for producing 1-chloro-1,2-difluoroethylene (HCFO-1122a), and method for separating HCFC-132 |
PCT/JP2018/025356 WO2019026515A1 (en) | 2017-07-31 | 2018-07-04 | Production method for 1,2-dichloro-1,2-difluoroethane (hcfc-132), production method for 1-chloro-1,2-difluoroethylene (hcfo-1122a), and method for separating hcfc-132 |
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CN202210394820.8A Division CN114634398A (en) | 2017-07-31 | 2018-07-04 | Process for the separation of 1, 2-dichloro-1, 2-difluoroethane (HCFC-132) |
CN202310432291.0A Division CN116462565A (en) | 2017-07-31 | 2018-07-04 | Process for producing HCFC-132, process for separating the same, and process for producing HCFO-1122a |
CN202310432354.2A Division CN116462566A (en) | 2017-07-31 | 2018-07-04 | Process for producing HCFC-132, process for separating the same, and process for producing HCFO-1122a |
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CN202310432354.2A Pending CN116462566A (en) | 2017-07-31 | 2018-07-04 | Process for producing HCFC-132, process for separating the same, and process for producing HCFO-1122a |
CN202310432291.0A Pending CN116462565A (en) | 2017-07-31 | 2018-07-04 | Process for producing HCFC-132, process for separating the same, and process for producing HCFO-1122a |
CN201880050223.5A Pending CN110997604A (en) | 2017-07-31 | 2018-07-04 | Method for producing 1, 2-dichloro-1, 2-difluoroethane (HCFC-132), method for producing 1-chloro-1, 2-difluoroethylene (HCFO-1122 a), and method for separating HCFC-132 |
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CN202310432354.2A Pending CN116462566A (en) | 2017-07-31 | 2018-07-04 | Process for producing HCFC-132, process for separating the same, and process for producing HCFO-1122a |
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