CN110986721A - Tool for detecting position degree of air vent of hydraulic bulging automobile axle housing - Google Patents
Tool for detecting position degree of air vent of hydraulic bulging automobile axle housing Download PDFInfo
- Publication number
- CN110986721A CN110986721A CN201911346454.3A CN201911346454A CN110986721A CN 110986721 A CN110986721 A CN 110986721A CN 201911346454 A CN201911346454 A CN 201911346454A CN 110986721 A CN110986721 A CN 110986721A
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- axle housing
- position degree
- plane
- hydraulic bulging
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/0002—Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/16—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring distance of clearance between spaced objects
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/0025—Measuring of vehicle parts
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/14—Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures
- G01B5/143—Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures between holes on a workpiece
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a hydraulic bulging automobile axle housing vent hole position degree detection tool. The handle I, II (1, 1 ') of frock are arranged around, and the handheld position is done to the upper portion fretwork, and the left and right both sides of lower part are welded with baffle I, II (5, 5') respectively, and there is the breach in the middle part left and right sides, through control the breach respectively with diaphragm I, II (2, 2 ') welding, diaphragm I, II (2, 2') middle part and riser II (3') welding, diaphragm I, II (2, 2') end is through riser I (3) and swash plate (4) welding, it has the standard hole to bore on swash plate (4). The invention is suitable for detecting the position degree of the air holes of the hydraulic bulging axle housings with different specifications, has simple structure, low cost and convenient operation, can obviously improve the detection precision and efficiency of the position degree of the air holes of the hydraulic bulging axle housings, and improves the size consistency and the mixed loading efficiency of the air holes of the axle housings with different processes.
Description
Technical Field
The invention relates to a device for detecting the position degree of an air vent of an automobile axle housing, in particular to a tool for detecting the position degree of a hydraulic bulging automobile axle housing hole with conical surface and square cross section positioning.
Background
The axle housing is one of important parts on an automobile, not only supports and protects a main speed reducer, a differential mechanism, a half shaft and the like, but also is a storage cavity of gear lubricating oil. After the axle housing main part is processed, a thread vent hole (an exhaust passage for the axle housing sealing cavity) needs to be drilled at the upper part so as to ensure the balance of the internal pressure and the external pressure of the axle housing. The axle housing air vent often receives the impact of gear oil when the car is gone, easy oil impregnate, and air vent department welds the oil baffle disc, if air vent positional deviation is great, can lead to oil baffle disc and main reducer driven gear to interfere.
At the present stage, most axle housings are manufactured by adopting a stamping welding method, and hydraulic bulging axle housings are gradually entering the axle housing market due to high overall strength, rigidity and fatigue life, and the same axle assembly workshop and the same type of axle housing can simultaneously have two forms of stamping welding and liquid bulging. Because of the frock of boring the screw thread air vent is attacked to hydraulic bulging axle housing is completely different with the impulse welding axle housing, generally accomplish in the liquid bulging axle housing manufacturing enterprise and attack behind the axle housing air vent process of boring, transport again and carry out follow-up processing and assembly to ordinary axle housing assembly line. No matter what kind of technology is made the axle housing, all need to use full-automatic gas tightness check out test set to detect the axle housing die cavity leakproofness at last, so the requirement of the screw thread venthole position size uniformity of different technology axle housings is especially important.
At present, a positioner or anchor clamps research for boring tapping axle housing air vent is more, mainly relates to two kinds of products of impulse welding axle housing and internal expanding axle housing, does not have the hydraulic bulging axle housing air vent position degree and detects the frock. Under the condition of no special detection tool, the air vent position degree is measured, the axle housing is required to be hoisted to a working platform, the longitudinal central line and the transverse symmetrical line of the axle housing are aligned, the length measuring tool is used for indirectly measuring and calculating, and the measurement is time-consuming, labor-consuming and low in precision.
Disclosure of Invention
The invention provides a tool for detecting the position degree of a vent hole of a hydraulic bulging automobile axle housing, which can be used for directly detecting the position degree of the vent hole of the hydraulic bulging automobile axle housing and has the advantages of simple structure, low cost, convenience in operation, accuracy and the like.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a hydraulic pressure bulging automobile axle housing air vent position degree detects frock, includes handle I, II, diaphragm I, II, riser I, II, the swash plate, and baffle I, II. The lifting handles I and II are arranged in the front and back of the length direction, the upper parts of the lifting handles I and II are hollowed out to be capable of being used as hand-held parts, the left side and the right side of the lower parts of the lifting handles I and II are respectively welded with the baffle plates I and II, the left side and the right side of the middle parts of the lifting handles I and II are provided with notches, the left notch and the right notch are respectively welded with the transverse plates I and II, the middle parts of the transverse plates I and II are welded with the vertical plates; the included angle between the inclined plate and the horizontal plane is theta, and the included angle theta 'between the horizontal plane and the inclined plane of the upper axle housing is equal to the included angle theta' between the inclined plane of the upper axle housing and the upper plane of the axle housing; the distance between the inner side walls of the baffle plates I and II is M, and the distance M between the inner side walls is equal to the distance M' between the front plane and the rear plane of the axle housing; the horizontal distance from the hole center of the standard hole on the inclined plate to the right side wall of the handle II is L, and the L is equal to the horizontal distance L' from the hole center of the vent hole of the axle housing to the left end of the upper plane of the axle housing; a chamfer R is formed between the horizontal edges and the inclined edges of the transverse plates I and II, and the chamfer R is more than or equal to a chamfer R' between the inclined surface of the upper axle housing and the upper plane of the axle housing; the diameter of the standard hole on the inclined plate is equal to that of the vent hole of the axle housing.
Through the key design size theta, M, L and the R that changes the frock, the position degree of applicable different specification hydraulic bulging axle housing vent hole detects.
The invention has the beneficial effects that: the invention can directly detect the position degree of the vent hole of the hydraulic bulging automobile axle housing, has simple structure, low cost and convenient operation, can obviously improve the detection precision and efficiency of the position degree of the vent hole of the hydraulic bulging automobile axle housing, improves the position size consistency of the vent holes of axle housings of different processes and improves the integrated mixed loading efficiency of the axle housings of different processes; the key design size of the tool is changed, and the tool can be used for detecting the position degree of the air holes of the hydraulic bulging axle housings of different specifications.
Drawings
FIG. 1 is a schematic front view of a hydraulic bulging automobile axle housing vent hole position degree detection size and an axle housing outline key size;
FIG. 2 is a schematic left side view of a hydraulic bulging automobile axle housing vent hole position degree detection size and an axle housing outline key size;
FIG. 3 is a schematic view of the detection size of the position degree of the vent hole of the hydraulic bulging automobile axle housing and the key size of the axle housing outline-a lower view;
FIG. 4 is a schematic diagram of a positioning reference of a hydraulic bulging automobile axle housing vent hole position degree detection tool;
FIG. 5 is a front view of a hydraulic bulging automobile axle housing vent hole position degree detection tool structure;
FIG. 6 is a left side view of a hydraulic bulging automobile axle housing vent hole position degree detection tool structure;
FIG. 7 is a plan view of a tooling structure for detecting the position degree of a vent hole of a hydraulic bulging automobile axle housing;
FIG. 8 is an isometric view of a hydraulic bulging automotive axle housing vent hole position degree detection tooling structure;
FIG. 9 is a schematic diagram of detection of a tooling for detecting the location degree of a vent hole of a hydraulic bulging automobile axle housing;
FIG. 10 is an enlarged view of the hole position during detection of the hydraulic bulging automobile axle housing vent hole position degree detection tool.
In the attached drawings, 1 ', handles I, II, 2', transverse plates I, II, 3', vertical plates I, II, 4, inclined plates, 5', baffle plates I, II, theta, included angle between the inclined plates and the horizontal plane, M, distance between inner side walls of the baffle plates I and II, L, horizontal distance between the hole center of a standard hole on the inclined plates and the right side wall of the handle II, R, chamfer angles between horizontal edges of the transverse plates I and II and bevel edges, L1The longitudinal dimension of the vent hole needed to be ensured, L ', the horizontal distance from the hole center of the vent hole of the axle housing to the left end of the upper plane of the axle housing, theta', the included angle between the inclined plane of the upper axle housing and the upper plane of the axle housing, R ', the chamfer angle between the inclined plane of the upper axle housing and the upper plane of the axle housing, M', the distance between the front plane and the rear plane of the axle housing, and L2The lateral dimension of the vent hole to be ensured.
Detailed Description
Examples
Fig. 5-8 illustrate an embodiment of the present disclosure. The hydraulic bulging automobile axle housing machining process is completely different from punching welding, casting and internal bulging axle housings, after the axle housing main body is pressed, the additional front cover is cut off, then the drilling thread vent hole and the oil injection and oil drain holes are tapped, and therefore the vent hole detection tool firstly needs to find a position degree detection reference according to the axle housing machining process characteristics.
According to the axle housingThe subsequent process requirement needs to ensure that the distance from the vent hole center to the transverse symmetrical line of the axle housing is L1And the distance from the vent hole center to the longitudinal center line of the axle housing is L2. According to the last forming process of the hydraulic bulging axle housing, namely, the front and rear and upper and lower pressing dies simultaneously press and form the preformed tube blank into an axle housing sample piece, so that the included angle theta 'between the inclined plane of the upper axle housing and the upper plane of the axle housing, the distance M' between the front and rear planes of the axle housing and the distance (namely L) from the left end of the upper plane of the axle housing to the transverse symmetrical line of the axle housing are determined1+ L') is the precise dimension, so the upper axle housing inclined plane formed by the upper pressing die is determined as the positioning reference 1, the axle housing upper plane formed by the upper pressing die is determined as the positioning reference 2, the axle housing front and rear planes formed by the front and rear pressing dies are determined as the positioning reference 3, and the dimension L with the position degree requirement guaranteed is obtained from the references 1, 2 and 31And L2。
A certain load 5t hydraulic bulging automobile axle housing appearance key size, air vent position degree detection size and air vent position degree detection tool key size: in FIGS. 1, 2, 3, 5, 6 and 7, L1=200±2mm,L2=±2mm,L'=L=160mm,M'=M=110mm,θ'=θ=30°,R=200mm,R'=150mm。
FIG. 8 shows a tool for detecting the position degree of an air vent of a hydraulic bulging automobile axle housing, which comprises handles I, II (1, 1 '), transverse plates I, II (2, 2'), vertical plates I, II (3, 3'), inclined plates 4 and baffle plates I, II (5, 5'). The lifting handles I and II (1 and 1 ') are arranged in the front and back, the upper portion is hollowed out to be a handheld portion, the left side and the right side of the lower portion are respectively welded with the baffle I and II (5 and 5 '), the left side and the right side of the middle portion are provided with notches, the left notch and the right notch are respectively welded with the transverse plates I and II (2 and 2 '), the middle portions of the transverse plates I and II (2 and 2 ') are welded with the vertical plates II 3', the tail ends of the transverse plates are welded with the inclined plates 4 through the vertical plates I3, and standard holes are drilled in the inclined plates 4.
The hydraulic bulging automobile axle housing air vent detects frock carries out air vent position degree and detects the working process as follows:
1) the opening of the detection tool is downward aligned with the square section of the axle housing, and the detection tool is pressed downwards by a handheld handle II 1' until the inclined plate 4 is in contact with the inclined surface of the upper axle housing;
2) the detection tool is pushed to one side of the vent hole, so that the inclined plate 4 is in complete contact with the inclined plane of the upper axle housing, and the horizontal edges of the transverse plates I and II (2 and 2') are in complete contact with the upper plane of the axle housing.
3) And (3) directly measuring the deviation of the axle housing vent hole by using a length measuring device, and detecting the sizes of two directions (the direction of the longitudinal center line of the axle housing and the direction of the transverse symmetrical line of the axle housing) of the standard hole on the tool, namely the deviation of the position degree of the vent hole.
Claims (2)
1. The utility model provides a hydraulic pressure bulging automobile axle housing air vent position degree detects frock which characterized in that: the detection tool comprises handles I and II (1 and 1 '), transverse plates I and II (2 and 2'), vertical plates I and II (3 and 3'), an inclined plate (4) and baffle plates I and II (5 and 5'); the handles I and II (1 and 1 ') are arranged in front and back, the upper parts of the handles are hollowed to form handheld parts, the left side and the right side of the lower parts of the handles are respectively welded with the baffle plates I and II (5 and 5'), the left side and the right side of the middle parts of the handles are provided with notches, the left notch and the right notch are respectively welded with the transverse plates I and II (2 and 2 '), the middle parts of the transverse plates I and II (2 and 2') are welded with the vertical plate II (3'), the tail ends of the transverse plates I and II (2 and 2') are welded with the inclined plate (4) through the vertical plate I (3), and the inclined plate (4) is drilled; the included angle between the inclined plate (4) and the horizontal plane is theta, and the included angle theta 'between the horizontal plane and the inclined plane of the upper axle housing is equal to the included angle theta' between the inclined plane of the upper axle housing and the upper plane of the axle housing; the distance between the inner side walls of the baffle plates I and II (5 and 5 ') is M, and the distance M between the walls is equal to the distance M' between the front plane and the rear plane of the axle housing; the horizontal distance from the hole center of the standard hole on the inclined plate (4) to the right side wall of the handle II (1 ') is L, and the horizontal distance L of the right side wall is equal to the horizontal distance L' from the hole center of the vent hole of the axle housing to the left end of the upper plane of the axle housing; a chamfer R is formed between the horizontal edges and the inclined edges of the transverse plates I and II (2 and 2 '), and the chamfer R is smaller than or equal to a chamfer R' between the inclined surface of the upper axle housing and the upper plane of the axle housing; and the diameter of the standard hole on the inclined plate (4) is equal to that of the vent hole of the axle housing.
2. The hydraulic bulging automobile axle housing vent hole position degree detection tool according to claim 1, characterized in that: through changing the key design parameters theta, M, L and R of the detection tool, the position degree detection of the air holes of the hydraulic bulging axle housing with different specifications can be suitable.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911346454.3A CN110986721A (en) | 2019-12-24 | 2019-12-24 | Tool for detecting position degree of air vent of hydraulic bulging automobile axle housing |
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CN201911346454.3A CN110986721A (en) | 2019-12-24 | 2019-12-24 | Tool for detecting position degree of air vent of hydraulic bulging automobile axle housing |
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CN201911346454.3A Pending CN110986721A (en) | 2019-12-24 | 2019-12-24 | Tool for detecting position degree of air vent of hydraulic bulging automobile axle housing |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111947611A (en) * | 2020-07-16 | 2020-11-17 | 方盛车桥(柳州)有限公司 | Method for detecting through hole of rear cover of automobile drive axle housing |
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KR101060854B1 (en) * | 2011-05-12 | 2011-08-31 | 최병옥 | Spline tester of hub including brake disk |
US8272138B1 (en) * | 2011-06-13 | 2012-09-25 | Porta Scott S | Method and apparatus for aligning the axle of a vehicle |
CN203109298U (en) * | 2012-12-22 | 2013-08-07 | 青特集团有限公司 | Vent hole drilling and tapping tool for internal expansion axle housing |
CN203758485U (en) * | 2013-12-30 | 2014-08-06 | 郑州精益达汽车零部件有限公司 | Tool for detecting half axle housings of passenger car |
CN206215966U (en) * | 2016-10-21 | 2017-06-06 | 合肥真诚机械制造有限公司 | A kind of special tooling for the drilling of heavy truck back axle shell pieces |
CN208187280U (en) * | 2018-04-08 | 2018-12-04 | 济南沃德机械制造有限公司 | A kind of intermediate axle shell rear cover position degree detecting tool |
CN209441113U (en) * | 2018-12-29 | 2019-09-27 | 潍柴动力股份有限公司 | A kind of drive axle venthole oil baffle and drive axle |
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2019
- 2019-12-24 CN CN201911346454.3A patent/CN110986721A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101060854B1 (en) * | 2011-05-12 | 2011-08-31 | 최병옥 | Spline tester of hub including brake disk |
US8272138B1 (en) * | 2011-06-13 | 2012-09-25 | Porta Scott S | Method and apparatus for aligning the axle of a vehicle |
CN203109298U (en) * | 2012-12-22 | 2013-08-07 | 青特集团有限公司 | Vent hole drilling and tapping tool for internal expansion axle housing |
CN203758485U (en) * | 2013-12-30 | 2014-08-06 | 郑州精益达汽车零部件有限公司 | Tool for detecting half axle housings of passenger car |
CN206215966U (en) * | 2016-10-21 | 2017-06-06 | 合肥真诚机械制造有限公司 | A kind of special tooling for the drilling of heavy truck back axle shell pieces |
CN208187280U (en) * | 2018-04-08 | 2018-12-04 | 济南沃德机械制造有限公司 | A kind of intermediate axle shell rear cover position degree detecting tool |
CN209441113U (en) * | 2018-12-29 | 2019-09-27 | 潍柴动力股份有限公司 | A kind of drive axle venthole oil baffle and drive axle |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111947611A (en) * | 2020-07-16 | 2020-11-17 | 方盛车桥(柳州)有限公司 | Method for detecting through hole of rear cover of automobile drive axle housing |
CN111947611B (en) * | 2020-07-16 | 2022-01-04 | 方盛车桥(柳州)有限公司 | Method for detecting through hole of rear cover of automobile drive axle housing |
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