CN110978953B - Condenser top cover for automobile and production process - Google Patents
Condenser top cover for automobile and production process Download PDFInfo
- Publication number
- CN110978953B CN110978953B CN201911355107.7A CN201911355107A CN110978953B CN 110978953 B CN110978953 B CN 110978953B CN 201911355107 A CN201911355107 A CN 201911355107A CN 110978953 B CN110978953 B CN 110978953B
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- condenser
- air inlet
- plate
- arc
- top cover
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00321—Heat exchangers for air-conditioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00507—Details, e.g. mounting arrangements, desaeration devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Body Structure For Vehicles (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention relates to a condenser top cover for an automobile and a production process thereof in the field of automobile spare and accessory part production, wherein arc edges are arranged on two sides of a condenser top cover body and extend downwards, and a front side air inlet plate and a rear side air outlet plate are respectively arranged on the front side and the rear side of the condenser top cover body; the front air inlet plate and the rear air outlet plate are respectively provided with a plurality of groups of vent holes; the front parts of the arc-shaped edges are respectively provided with arc-shaped plate air inlets, and the rear parts of the arc-shaped edges are provided with rear side turbulence protrusions; a condenser mounting hole is also formed in the upper surface of the condenser top cover body, and a plurality of groups of bolt connecting holes are also arranged around the condenser top cover body and around the condenser mounting hole in a matched manner; a side turbulence protrusion is also arranged between the condenser mounting hole and the vent hole in a matching way; the condenser can cover the top of the condenser body, is convenient for air intake and heat dissipation in the running process of a vehicle, improves the working efficiency, and simultaneously provides a production process, thereby forming batch production and improving the production efficiency of the product.
Description
Technical Field
The invention relates to a glass fiber reinforced plastic base in the field of automobile part production.
Background
The automobile accessory is each unit constituting the whole automobile and a product serving the automobile; the automobile parts are various in variety, people consume more and more automobiles along with the improvement of living standard of people, and the market of the automobile parts is getting bigger and bigger; automobile accessory manufacturers have also developed rapidly in recent years; the air conditioner compressor compresses a refrigerant, then the refrigerant enters a condenser, the refrigerant enters an evaporator in the automobile after being cooled and is evaporated, the refrigerant is evaporated from a liquid state to a gas state at this time, and the heat is absorbed, so that the refrigerating effect is achieved; the condenser top cap need be installed at the condenser top for the car under the general condition, and the condenser top cap need carry out air inlet and air-out, is convenient for reach higher work efficiency, and simultaneously, production efficiency is low among the prior art, is unfavorable for long-term high-efficient work of carrying on.
Disclosure of Invention
The invention aims to provide a condenser top cover for an automobile, which can cover the top of a condenser body, is convenient for air inlet and heat dissipation in the running process of the automobile, improves the working efficiency and reduces the wind resistance.
The purpose of the invention is realized as follows: the condenser top cover for the automobile comprises a condenser top cover body, wherein arc-shaped edges are arranged on two sides of the condenser top cover body and extend downwards, and a front side air inlet plate and a rear side air outlet plate are respectively arranged on the front side and the rear side of the condenser top cover body; the front air inlet plate and the rear air outlet plate are respectively provided with a plurality of groups of vent holes; the front parts of the arc-shaped edges are respectively provided with arc-shaped plate air inlets, and the rear parts of the arc-shaped edges are provided with rear side turbulence protrusions; a condenser mounting hole is also formed in the upper surface of the condenser top cover body, and a plurality of groups of bolt connecting holes are also arranged around the condenser top cover body and around the condenser mounting hole in a matched manner; still the cooperation is provided with the side vortex arch between condenser mounting hole and the ventilation hole.
The invention has the advantages that the condenser can cover the top of the condenser body, and is convenient for air intake and heat dissipation in the running process of a vehicle, thereby improving the working efficiency and reducing the wind resistance.
As a further improvement of the invention, the air inlet plate is arranged at the front side and the air outlet plate at the rear side for ensuring smooth air inlet and air outlet; the front side air inlet plate and the rear side air inlet plate are respectively and vertically arranged between the front side air inlet plate and the condenser top cover body, a front side air inlet is formed in the front side air inlet plate, and a rear side air inlet is formed in the rear side air inlet plate.
As a further improvement of the invention, the air inlet plate on the front side has large air inlet quantity and reliable air inlet; the front side air inlet comprises a front middle through hole, a front left side through hole and a front right side through hole which are arranged at two sides of the front middle through hole; the front middle through hole is arranged in a semicircular shape, and the front left through hole and the front right through hole are symmetrically arranged.
As a further improvement of the invention, the air inlet device ensures that the air inlet volume is large and the air inlet is reliable; the arc plate air inlets are respectively arranged at two sides, two groups of arc plate air inlets are arranged side by side, and the arc plate air inlets on the upper row are smaller than the arc plate air inlets on the lower row.
As a further improvement of the invention, in order to ensure that the air inlet volume of the arc-shaped plate is large when the automobile runs, a large amount of air enters the air inlet of the arc-shaped plate under the action of the rear turbulence protrusions and the side turbulence protrusions; the rear side turbulence protrusions and the side turbulence protrusions surround the air inlet of the arc-shaped plate.
The invention also aims to provide a production process of the condenser top cover for the automobile, which is convenient for batch production and improves the production efficiency of the product.
The method comprises the following steps: sequentially putting the mixture of the unsaturated resin, the talcum powder, the curing agent and the accelerator thereof into a reaction kettle for heating and stirring, wherein the temperature is 300 ℃ and 350 ℃, the stirring speed is 200 ℃ and 300r/min, and the duration is 1-2 h;
step two: performing injection molding by adopting a mold with four cavities, wherein four groups of blank materials are combined to be arranged in a shape like a Chinese character tian, the front side of the first row of condenser bodies is arranged outwards, and the front side of the second row of condenser bodies is also arranged outwards; the discharge port is arranged at the top of the central position of each condenser body;
step three: performing one-die four-cavity preforming on the condenser body, forming the outline of the condenser body, and forming a side turbulence protrusion and a rear side turbulence protrusion at one time and separating the four condenser bodies;
step four: after taking out the preformed condenser body, cutting off redundant leftover materials;
step five: respectively carrying out one-time punch forming on the condenser mounting hole, the front side air inlet and the arc-shaped plate air inlet;
step six: the front side air inlet plate and the rear side air outlet plate are respectively flanged, so that the front side air inlet plate and the rear side air outlet plate are perpendicular to the condenser top cover body;
step seven: and cutting off redundant leftover materials to obtain the required finished product.
The invention has the other beneficial effects that the invention is convenient for batch production and improves the production efficiency of the product.
In operation of a further object of the present invention,
the method comprises the following steps: sequentially putting the mixture of the unsaturated resin, the talcum powder, the curing agent and the accelerator thereof into a reaction kettle for heating and stirring, wherein the temperature is 300 ℃ and 350 ℃, the stirring speed is 200 ℃ and 300r/min, and the duration is 1-2 h;
step two: performing injection molding by adopting a mold with four cavities, wherein four groups of blank materials are combined to be arranged in a shape like a Chinese character tian, the front side of the first row of condenser bodies is arranged outwards, and the front side of the second row of condenser bodies is also arranged outwards; the discharge port is arranged at the top of the central position of each condenser body;
step three: performing one-die four-cavity preforming on the condenser body, forming the outline of the condenser body, and forming a side turbulence protrusion and a rear side turbulence protrusion at one time and separating the four condenser bodies;
step four: after taking out the preformed condenser body, cutting off redundant leftover materials;
step five: respectively carrying out one-time punch forming on the condenser mounting hole, the front side air inlet and the arc-shaped plate air inlet;
step six: the front side air inlet plate and the rear side air outlet plate are respectively flanged, so that the front side air inlet plate and the rear side air outlet plate are perpendicular to the condenser top cover body;
step seven: and cutting off redundant leftover materials to obtain the required finished product.
Drawings
Fig. 1 is a perspective view of the present invention.
Wherein, 1 condenser top cap body, 2 rear side vortex arch, 3 side vortex arch, 4 arc air intakes, 5 front side air inlet plates, 6 bolted connection holes, 7 middle through-holes, 8 rear side air inlet plates, 9 condenser mounting holes, 10 leading left side through-holes, 11 leading right side through-holes, 12 rear side air outlet plates.
Detailed Description
As shown in fig. 1, the object of the present invention is achieved by: a condenser top cover for an automobile comprises a condenser top cover body 1, wherein arc-shaped edges are arranged on two sides of the condenser top cover body 1 and extend downwards, and a front side air inlet plate 5 and a rear side air outlet plate 12 are respectively arranged on the front side and the rear side of the condenser top cover body 1; the front air inlet plate 5 and the rear air outlet plate 12 are respectively provided with a plurality of groups of vent holes; the front parts of the arc-shaped edges are respectively provided with an arc-shaped plate air inlet 4, and the rear parts of the arc-shaped edges are respectively provided with a rear side turbulence protrusion 2; a condenser mounting hole 9 is further formed in the upper surface of the condenser top cover body 1, and a plurality of groups of bolt connecting holes 6 are further arranged around the condenser top cover body 1 and around the condenser mounting hole 9 in a matched mode; a side turbulence protrusion 3 is also arranged between the condenser mounting hole 9 and the vent hole in a matching manner; the front side air inlet plate 5 and the rear side air inlet plate 8 are respectively and vertically arranged between the condenser top cover body 1, a front side air inlet is formed in the front side air inlet plate 5, and a rear side air inlet is formed in the rear side air inlet plate 8; the front side air inlet comprises a front middle through hole 7, a front left side through hole 10 and a front right side through hole 11 which are arranged at two sides of the front middle through hole 7; the front middle through hole 7 is arranged in a semicircular shape, and a front left through hole 10 and a front right through hole 11 are symmetrically arranged; the arc-shaped plate air inlets 4 are respectively arranged at two sides, two groups of arc-shaped plate air inlets 4 are arranged side by side, and the arc-shaped plate air inlets 4 at the upper row are smaller than the arc-shaped plate air inlets 4 at the lower row; the rear side turbulence protrusions 2 and the side turbulence protrusions 3 surround the arc-shaped plate air inlet 4.
A further object of the invention is achieved in that,
the method comprises the following steps: sequentially putting the mixture of the unsaturated resin, the talcum powder, the curing agent and the accelerator thereof into a reaction kettle for heating and stirring, wherein the temperature is 300 ℃ and 350 ℃, the stirring speed is 200 ℃ and 300r/min, and the duration is 1-2 h;
step two: performing injection molding by adopting a mold with four cavities, wherein four groups of blank materials are combined to be arranged in a shape like a Chinese character tian, the front side of the first row of condenser bodies is arranged outwards, and the front side of the second row of condenser bodies is also arranged outwards; the discharge port is arranged at the top of the central position of each condenser body;
step three: performing one-die four-cavity preforming on the condenser body, forming the outline of the condenser body, forming the side turbulence protrusions 3 and the rear turbulence protrusions 2 at one time, and separating the four condenser bodies;
step four: after taking out the preformed condenser body, cutting off redundant leftover materials;
step five: the condenser mounting hole 9, the front side air inlet and the arc-shaped plate air inlet 4 are respectively subjected to one-time punch forming;
step six: the front side air inlet plate 5 and the rear side air outlet plate 12 are respectively flanged, so that the front side air inlet plate 5 and the rear side air outlet plate 12 are arranged perpendicular to the condenser top cover body 1;
step seven: and cutting off redundant leftover materials to obtain the required finished product.
In operation of a further object of the present invention,
sequentially putting the mixture of the unsaturated resin, the talcum powder, the curing agent and the accelerator thereof into a reaction kettle for heating and stirring, wherein the temperature is 300 ℃ and 350 ℃, the stirring speed is 200 ℃ and 300r/min, and the duration is 1-2 h; performing injection molding by adopting a mold with four cavities, wherein four groups of blank materials are combined to be arranged in a shape like a Chinese character tian, the front side of the first row of condenser bodies is arranged outwards, and the front side of the second row of condenser bodies is also arranged outwards; the discharge port is arranged at the top of the central position of each condenser body; performing one-die four-cavity preforming on the condenser body, forming the outline of the condenser body, forming the side turbulence protrusions 3 and the rear turbulence protrusions 2 at one time, and separating the four condenser bodies; after taking out the preformed condenser body, cutting off redundant leftover materials; the condenser mounting hole 9, the front side air inlet and the arc-shaped plate air inlet 4 are respectively subjected to one-time punch forming; the front side air inlet plate 5 and the rear side air outlet plate 12 are respectively flanged, so that the front side air inlet plate 5 and the rear side air outlet plate 12 are arranged perpendicular to the condenser top cover body 1; and cutting off redundant leftover materials to obtain the required finished product.
The present invention is not limited to the above-mentioned embodiments, and based on the technical solutions disclosed in the present invention, those skilled in the art can make some substitutions and modifications to some technical features without creative efforts according to the disclosed technical contents, and these substitutions and modifications are all within the protection scope of the present invention.
Claims (2)
1. The condenser top cover for the automobile comprises a condenser top cover body and is characterized in that arc-shaped edges are arranged on two sides of the condenser top cover body and extend downwards, and a front side air inlet plate and a rear side air outlet plate are respectively arranged on the front side and the rear side of the condenser top cover body; the front air inlet plate and the rear air outlet plate are respectively provided with a plurality of groups of vent holes; the front parts of the arc-shaped edges are respectively provided with arc-shaped plate air inlets, and the rear parts of the arc-shaped edges are provided with rear side turbulence protrusions; a condenser mounting hole is also formed in the upper surface of the condenser top cover body, and a plurality of groups of bolt connecting holes are also arranged around the condenser top cover body and around the condenser mounting hole in a matched manner; a side turbulence protrusion is also arranged between the condenser mounting hole and the vent hole in a matching manner; the front side air inlet plate and the rear side air inlet plate are respectively and vertically arranged between the front side air inlet plate and the condenser top cover body, a front side air inlet is formed in the front side air inlet plate, and a rear side air inlet is formed in the rear side air inlet plate; the front side air inlet comprises a front middle through hole, a front left side through hole and a front right side through hole which are arranged at two sides of the front middle through hole; the front middle through hole is arranged in a semicircular shape, and the front left through hole and the front right through hole are symmetrically arranged; the arc plate air inlets are respectively arranged at two sides, two groups of arc plate air inlets are arranged side by side, and the arc plate air inlets at the upper row are smaller than the arc plate air inlets at the lower row; the rear side turbulence protrusions and the side turbulence protrusions surround the air inlet of the arc-shaped plate.
2. Process for the production of a condenser head cover for automobiles according to the preceding claims, characterized in that: comprises that
The method comprises the following steps: sequentially putting the mixture of the unsaturated resin, the talcum powder, the curing agent and the accelerator thereof into a reaction kettle for heating and stirring, wherein the temperature is 300 ℃ and 350 ℃, the stirring speed is 200 ℃ and 300r/min, and the duration is 1-2 h;
step two: performing injection molding by adopting a mold with four cavities, wherein four groups of blank materials are combined to be arranged in a shape like a Chinese character tian, the front side of the first row of condenser bodies is arranged outwards, and the front side of the second row of condenser bodies is also arranged outwards; the discharge port is arranged at the top of the central position of each condenser body;
step three: performing one-die four-cavity preforming on the condenser body, forming the outline of the condenser body, and forming a side turbulence protrusion and a rear side turbulence protrusion at one time and separating the four condenser bodies;
step four: after taking out the preformed condenser body, cutting off redundant leftover materials;
step five: respectively carrying out one-time punch forming on the condenser mounting hole, the front side air inlet and the arc-shaped plate air inlet;
step six: the front side air inlet plate and the rear side air outlet plate are respectively flanged, so that the front side air inlet plate and the rear side air outlet plate are perpendicular to the condenser top cover body;
step seven: and cutting off redundant leftover materials to obtain the required finished product.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911355107.7A CN110978953B (en) | 2019-12-25 | 2019-12-25 | Condenser top cover for automobile and production process |
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CN201911355107.7A CN110978953B (en) | 2019-12-25 | 2019-12-25 | Condenser top cover for automobile and production process |
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CN110978953A CN110978953A (en) | 2020-04-10 |
CN110978953B true CN110978953B (en) | 2021-04-23 |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11155346A (en) * | 1997-11-25 | 1999-06-15 | Iseki & Co Ltd | Condenser unit for air-conditioning device of combine harvester |
KR101371296B1 (en) * | 2012-11-23 | 2014-03-10 | 동아전장주식회사 | A condenser cooling pan motor for preventing water penetration at vertical shaft and a condenser having the same |
CN203642564U (en) * | 2013-09-30 | 2014-06-11 | 四川天喜车用空调有限公司 | Cover casing of TX28F automobile air conditioning radiator |
CN304270301S (en) * | 2017-09-05 | |||
CN107718595A (en) * | 2017-08-17 | 2018-02-23 | 芜湖博康新材料技术有限公司 | A kind of automobile top cover and its production technology |
CN207065938U (en) * | 2017-06-23 | 2018-03-02 | 重庆科湛纵弛新能源汽车空调有限责任公司 | Automotive air-conditioning condenser lid |
-
2019
- 2019-12-25 CN CN201911355107.7A patent/CN110978953B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN304270301S (en) * | 2017-09-05 | |||
JPH11155346A (en) * | 1997-11-25 | 1999-06-15 | Iseki & Co Ltd | Condenser unit for air-conditioning device of combine harvester |
KR101371296B1 (en) * | 2012-11-23 | 2014-03-10 | 동아전장주식회사 | A condenser cooling pan motor for preventing water penetration at vertical shaft and a condenser having the same |
CN203642564U (en) * | 2013-09-30 | 2014-06-11 | 四川天喜车用空调有限公司 | Cover casing of TX28F automobile air conditioning radiator |
CN207065938U (en) * | 2017-06-23 | 2018-03-02 | 重庆科湛纵弛新能源汽车空调有限责任公司 | Automotive air-conditioning condenser lid |
CN107718595A (en) * | 2017-08-17 | 2018-02-23 | 芜湖博康新材料技术有限公司 | A kind of automobile top cover and its production technology |
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