CN110963751A - Method for stabilizing arsenic-containing sludge by kaolin geopolymer - Google Patents

Method for stabilizing arsenic-containing sludge by kaolin geopolymer Download PDF

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Publication number
CN110963751A
CN110963751A CN201911154010.XA CN201911154010A CN110963751A CN 110963751 A CN110963751 A CN 110963751A CN 201911154010 A CN201911154010 A CN 201911154010A CN 110963751 A CN110963751 A CN 110963751A
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arsenic
geopolymer
kaolin
containing sludge
mixture
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祁先进
李雪竹
祝星
王�华
段孝旭
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/006Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mineral polymers, e.g. geopolymers of the Davidovits type
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/0418Wet materials, e.g. slurries
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Organic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Civil Engineering (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention relates to a method for stabilizing arsenic-containing sludge by kaolin geopolymer, belonging to the technical field of heavy metal pollution treatment. The method comprises the steps of calcining kaolin to obtain metakaolin, carrying out ball milling on the metakaolin, and sieving to obtain metakaolin powder; adding deionized water into metakaolin powder and uniformly mixing to obtain a mixture A; adding an alkali activator into the mixture A under the stirring condition, and uniformly mixing to obtain geopolymer slurry; uniformly mixing the geopolymer slurry with arsenic-containing sludge to obtain a mixture B; and aging the mixture B for 1-3 h at the temperature of 40-50 ℃, then pouring the mixture B into a mold for molding to obtain a molded block, and naturally curing the molded block for 7-28 d after demolding. The kaolin has good plasticity and pressure resistance, can greatly enhance the compression strength of the arsenic-containing solidified block, improves the stability of the arsenic-containing sludge, and has good market prospect.

Description

Method for stabilizing arsenic-containing sludge by kaolin geopolymer
Technical Field
The invention relates to a method for stabilizing arsenic-containing sludge by kaolin geopolymer, belonging to the technical field of heavy metal pollution treatment.
Background
Arsenic can form high-toxicity compounds, can be absorbed by human bodies from respiratory tracts, skins and digestive tracts, can cause neurasthenia syndrome, polyneuropathy, skin mucosa pathological changes and the like, and inorganic compounds of arsenic can cause lung cancer and skin cancer. After arsenic-containing wastewater is treated, most harmful substances such as arsenic are transferred into sludge, so that the method has important practical significance for safe treatment and disposal research of the arsenic-containing sludge.
At present, various methods such as wet treatment, pyrogenic treatment, solidification treatment and the like are used for treating arsenic-containing sludge. The wet treatment has low energy consumption, low pollution and high efficiency, but the operation steps are complicated; the pyrogenic process has simple treatment process and high production stability and efficiency, but generates secondary pollution, so the most commonly used method for treating the arsenic-containing sludge is solidification. The portland cement method is often adopted in the curing method, but the method has higher cost and is not beneficial to large-scale use of enterprises.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a method for stabilizing arsenic-containing sludge by using kaolin geopolymer, which is used for solidifying the arsenic-containing sludge by using the kaolin geopolymer, greatly improves the compressive strength of a solidified body by using the plasticity and the compressive resistance of the kaolin geopolymer, has easily obtained raw materials, lower cost and simpler and more convenient operation process compared with cement. Kaolin is a natural mineral, the raw material is easy to obtain and low in price, and the geopolymer is an inorganic polymer and mainly takes inorganic nonmetallic minerals (kaolin, limestone and the like) as raw materials, so that the recycling and high added value utilization of various industrial solid wastes, such as rice husk ash, sludge and the like, can be realized by treating the sludge.
A method for stabilizing arsenic-containing sludge by kaolin geopolymer comprises the following specific steps:
(1) calcining kaolin to obtain metakaolin, ball-milling the metakaolin, and sieving to obtain metakaolin powder;
(2) adding deionized water into the metakaolin powder obtained in the step (1) and uniformly mixing to obtain a mixture A;
(3) adding an alkali activator into the mixture A obtained in the step (2) under the stirring condition, and uniformly mixing to obtain geopolymer slurry;
(4) uniformly stirring and mixing the geopolymer slurry obtained in the step (3) and arsenic-containing sludge to obtain a mixture B;
(5) and (3) aging the mixture B in the step (4) at the temperature of 40-50 ℃ for 1-3 h, then pouring the aged mixture B into a mold for molding to obtain a molded block, and naturally curing the molded block for 7-28 d after demolding.
The calcination temperature in the step (1) is 550-650 ℃, the calcination time is 6-8 h, and the particle size of the metakaolin powder is less than 0.45 mm.
Further, the ball milling rotation speed in the step (1) is 80-120 r/min, and the ball milling time is 40-80 min.
The mass ratio of the deionized water to the metakaolin powder in the step (2) is (0.3-0.4): 1.
The adding amount of the alkali activator in the step (3) is 18-22% of the mass of the metakaolin powder in the step (2), the alkali activator is water glass, and the modulus of the water glass is 1.2-1.6.
The mass ratio of the geopolymer slurry in the step (4) to the arsenic-containing sludge is (1-2): 1, and the arsenic content in the arsenic-containing sludge is 105-136 mg/L.
Further, the geopolymer slurry and the arsenic-containing sludge in the step (4) are placed in a cement slurry mixer to be mixed, and the mixing speed of the cement slurry mixer is 80-120 r/min.
The principle of stabilizing arsenic-containing sludge by kaolin geopolymer is as follows: the kaolin geopolymer contains main substances of Si and Al, and in the hydration process of the geopolymer, the kaolin geopolymer can be dehydrated and condensed to generate small-particle geopolymer precursors, then relatively large molecules are further generated, and finally the small-particle geopolymer precursors are connected into a net-shaped structure to form a compact structure to wrap arsenic-containing sludge, wherein the compact net-shaped amorphous structure is mainly silicon-aluminum gel [ Na ]6(AlSiO4)6·4H2O ]. The formation of Si-Al gel leads the geopolymer structure to be more compact and the strength to be improved, can reduce the migration capability and leaching toxicity of arsenic and plays a role in stabilizing harmful pollutants.
The invention has the beneficial effects that:
the method utilizes the kaolin geopolymer to stabilize the arsenic-containing sludge, the kaolin geopolymer can effectively replace expensive cement, and the kaolin resource is wide and easy to obtain. The kaolin has plasticity, caking property, compression resistance and binding capacity, can effectively improve the compression strength of a solidified block, enhances the stability of arsenic-containing sludge, and reduces the diffusion and harm of arsenic in the environment.
Detailed Description
The present invention will be described in further detail with reference to specific embodiments, but the scope of the present invention is not limited to the description.
Example 1: in the embodiment, the kaolin has the components shown in table 1, the arsenic-containing sludge is sludge obtained by removing arsenic in wastewater by a lime neutralization precipitation method in a sulfuric acid workshop of a certain zinc smelting plant in the southwest region, and the main components are shown in table 2;
TABLE 1 Kaolin composition
Figure DEST_PATH_IMAGE002
A method for stabilizing arsenic-containing sludge by kaolin geopolymer comprises the following specific steps:
(1) calcining kaolin at 650 ℃ for 6h to obtain metakaolin, ball-milling the metakaolin for 40min, and sieving to obtain metakaolin powder; wherein the ball milling rotating speed is 120 r/min, and the particle size of the metakaolin powder is less than 0.45 mm;
(2) adding deionized water into the metakaolin powder obtained in the step (1) and uniformly mixing to obtain a mixture A; wherein the mass ratio of the deionized water to the metakaolin powder is 0.4: 1;
(3) adding an alkali activator into the mixture A obtained in the step (2) under the stirring condition, and uniformly mixing to obtain geopolymer slurry; wherein the addition amount of the alkali activator is 18 percent of the mass of the metakaolin powder in the step (2), and the alkali activator is water glass NaSiO2The modulus of the water glass is 1.6;
(4) adding the geopolymer slurry obtained in the step (3) and arsenic-containing sludge into a cement paste mixer, and uniformly mixing to obtain a mixture B; wherein the mass ratio of the geopolymer slurry to the arsenic-containing sludge is 1:1, and the arsenic content in the arsenic-containing sludge is 105 mg/L; the stirring speed of the cement slurry stirrer is 120 r/min;
(5) aging the mixture B in the step (4) at 50 ℃ for 1h, then pouring the mixture B into a mold for molding to obtain a molded block, and naturally curing the molded block after demolding for 28 d;
respectively testing the compressive strength and leaching toxicity of the cured blocks in the natural curing stages 7, 14 and 28 d;
toxicity Leaching tests of arsenic-containing solids were performed according to U.S. epa Method 1311-toxicitycharateristic leach Procedure, provided by the united states environmental protection agency, with toxicity test results as shown in table 3,
TABLE 3 compression Strength and toxicity Leaching results for arsenic-containing cured blocks
Figure DEST_PATH_IMAGE004
As can be seen from Table 3, when the mass ratio of the geopolymer slurry to the arsenic-containing sludge is (1-2): 1, the compressive strengths of the geopolymer slurry after natural curing for 7 days, 14 days and 28 days are 40.17 MPa, 45.99 MPa and 70.23 MPa respectively, and compared with the compressive strength of 20 MPa in the literature, the kaolin geopolymer has a good curing effect on the arsenic-containing sludge; the leaching concentrations of the arsenic ions are 2.981 mg/L, 2.207mg/L and 1.543 mg/L respectively, and it can be seen that the leaching toxicity of the arsenic is continuously reduced along with the prolonging of the time, and the leaching toxicity is less than 5mg/L, which meets the national standard.
Example 2: in this example, kaolin has the components shown in table 4, arsenic-containing sludge is obtained from a sulfuric acid plant of a certain zinc smelting plant in the southwest region by removing arsenic from wastewater by lime neutralization precipitation, and the main components are shown in table 5;
TABLE 4 Kaolin composition
Figure DEST_PATH_IMAGE006
A method for stabilizing arsenic-containing sludge by kaolin geopolymer comprises the following specific steps:
(1) calcining kaolin at 550 ℃ for 8 hours to obtain metakaolin, performing ball milling on the metakaolin for 80min, and sieving to obtain metakaolin powder; wherein the ball milling speed is 80 r/min, and the particle size of the metakaolin powder is less than 0.45 mm;
(2) adding deionized water into the metakaolin powder obtained in the step (1) and uniformly mixing to obtain a mixture A; wherein the mass ratio of the deionized water to the metakaolin powder is 0.3: 1;
(3) adding an alkali activator into the mixture A obtained in the step (2) under the stirring condition, and uniformly mixing to obtain geopolymer slurry;wherein the addition amount of the alkali activator is 22 percent of the mass of the metakaolin powder in the step (2), and the alkali activator is water glass NaSiO2The modulus of the water glass is 1.2;
(4) adding the geopolymer slurry obtained in the step (3) and arsenic-containing sludge into a cement paste mixer, and uniformly mixing to obtain a mixture B; wherein the mass ratio of the geopolymer slurry to the arsenic-containing sludge is 2:1, and the arsenic content in the arsenic-containing sludge is 136 mg/L; the stirring speed of the cement slurry stirrer is 80 r/min;
(5) aging the mixture B in the step (4) at the temperature of 40 ℃ for 3h, then pouring the mixture B into a mold for molding to obtain a molded block, and naturally curing the molded block for 28d after demolding;
respectively testing the compressive strength and leaching toxicity of the cured blocks in the natural curing stages 7, 14 and 28 d;
toxicity Leaching test of arsenic-containing solidified blocks was carried out according to U.S. EPA Method 1311-toxicityCharactericitic Leaching Procedure provided by the U.S. environmental protection agency, and the results of the compressive strength and toxicity test are shown in Table 6,
TABLE 6 compression Strength and toxicity Leaching results for arsenic-containing cured masses
Figure DEST_PATH_IMAGE008
As can be seen from Table 6, when the mass ratio of the geopolymer slurry to the arsenic-containing sludge is (1-2): 1, the compressive strengths of the geopolymer slurry after natural curing for 7 days, 14 days and 28 days are respectively 40.11 MPa, 54.07 MPa and 71.66 MPa, and compared with 20 MPa in the literature, the kaolin geopolymer has a good curing effect on the arsenic-containing sludge; the leaching concentrations of the arsenic ions are 2.901 mg/L, 2.029mg/L and 1.227 mg/L respectively, and it can be seen that the leaching toxicity of the arsenic is continuously reduced along with the prolonging of the time, and the leaching toxicity is less than 5mg/L, which meets the national standard.
Example 3: the cement composition of the example is shown in table 7, the arsenic-containing sludge is obtained from a sulfuric acid plant of a certain zinc smelting plant in the southwest region by removing arsenic in wastewater by lime neutralization precipitation, and the main composition is shown in table 8;
TABLE 7 Kaolin composition
Figure DEST_PATH_IMAGE010
A method for stabilizing arsenic-containing sludge by kaolin geopolymer comprises the following specific steps:
(1) calcining kaolin at 600 ℃ for 7 hours to obtain metakaolin, performing ball milling on the metakaolin for 60min, and sieving to obtain metakaolin powder; wherein the ball milling speed is 100 r/min, and the particle size of the metakaolin powder is less than 0.45 mm;
(2) adding deionized water into the metakaolin powder obtained in the step (1) and uniformly mixing to obtain a mixture A; wherein the mass ratio of the deionized water to the metakaolin powder is 0.35: 1;
(3) adding an alkali activator into the mixture A obtained in the step (2) under the stirring condition, and uniformly mixing to obtain geopolymer slurry; wherein the addition amount of the alkali activator is 20 percent of the mass of the metakaolin powder in the step (2), and the alkali activator is water glass NaSiO2The modulus of the water glass is 1.4;
(4) adding the geopolymer slurry obtained in the step (3) and arsenic-containing sludge into a cement paste mixer, and uniformly mixing to obtain a mixture B; wherein the mass ratio of the geopolymer slurry to the arsenic-containing sludge is 1.5:1, and the arsenic content in the arsenic-containing sludge is 120.7 mg/L; the stirring speed of the cement slurry stirrer is 100 r/min;
(5) aging the mixture B in the step (4) at the temperature of 45 ℃ for 2h, then pouring the mixture B into a mold for molding to obtain a molded block, and naturally curing the molded block for 28d after demolding;
respectively testing the compressive strength and leaching toxicity of the cured blocks in the natural curing stages 7, 14 and 28 d;
toxicity Leaching test of arsenic-containing solidified blocks was carried out according to U.S. EPA Method 1311-toxicityCharactericitic Leaching Procedure provided by the U.S. environmental protection agency, and the results of the compressive strength and toxicity test are shown in Table 9,
TABLE 9 compression Strength and toxicity Leaching results for arsenic-containing cured masses
Figure DEST_PATH_IMAGE012
As can be seen from table 9, when the mass ratio of the geopolymer slurry to the arsenic-containing sludge is 1.5:1, the compressive strengths of the geopolymer slurry after natural curing for 7 days, 14 days and 28 days are 39.71 MPa, 48.32 MPa and 68.49 MPa, respectively, and compared with 20 MPa in the literature, the kaolin geopolymer has a good curing effect on the arsenic-containing sludge; the leaching concentrations of the arsenic ions are 2.931 mg/L, 2.767mg/L and 1.761 mg/L respectively, and it can be seen that the leaching toxicity of the arsenic is continuously reduced along with the prolonging of the time, and the leaching toxicity is less than 5mg/L, which meets the national standard.

Claims (5)

1. A method for stabilizing arsenic-containing sludge by kaolin geopolymer is characterized by comprising the following specific steps:
(1) calcining kaolin to obtain metakaolin, ball-milling the metakaolin, and sieving to obtain metakaolin powder;
(2) adding deionized water into the metakaolin powder obtained in the step (1) and uniformly mixing to obtain a mixture A;
(3) adding an alkali activator into the mixture A obtained in the step (2) under the stirring condition, and uniformly mixing to obtain geopolymer slurry;
(4) uniformly stirring and mixing the geopolymer slurry obtained in the step (3) and arsenic-containing sludge to obtain a mixture B;
(5) and (3) aging the mixture B in the step (4) at the temperature of 40-50 ℃ for 1-3 h, then pouring the aged mixture B into a mold for molding to obtain a molded block, and naturally curing the molded block for 7-28 d after demolding.
2. The method for stabilizing arsenic-containing sludge by kaolin geopolymer according to claim 1, wherein: the calcination temperature in the step (1) is 550-650 ℃, the calcination time is 6-8 h, and the particle size of the metakaolin powder is less than 0.45 mm.
3. The method for stabilizing arsenic-containing sludge by kaolin geopolymer according to claim 1, wherein: the mass ratio of the deionized water to the metakaolin powder in the step (2) is (0.3-0.4): 1.
4. The method for stabilizing arsenic-containing sludge by kaolin geopolymer according to claim 1, wherein: the adding amount of the alkali activator in the step (3) is 18-22% of the mass of the metakaolin powder in the step (2), the alkali activator is water glass, and the modulus of the water glass is 1.2-1.6.
5. The method for stabilizing arsenic-containing sludge by kaolin geopolymer according to claim 1, wherein: the mass ratio of the geopolymer slurry in the step (4) to the arsenic-containing sludge is (1-2): 1, and the arsenic content in the arsenic-containing sludge is 105-136 mg/L.
CN201911154010.XA 2019-11-22 2019-11-22 Method for stabilizing arsenic-containing sludge by kaolin geopolymer Pending CN110963751A (en)

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CN112573890A (en) * 2020-12-01 2021-03-30 浙江工业大学 Metakaolin compound and application thereof in preparation of pavement repair material
CN113233856A (en) * 2021-05-27 2021-08-10 昆明冶金研究院有限公司 Method for solidifying arsenic by using low-cost multi-element solid waste cementing material for underground filling
CN113398919A (en) * 2021-06-08 2021-09-17 安徽元琛环保科技股份有限公司 Method for preparing coating type denitration catalyst from municipal sludge

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112573890A (en) * 2020-12-01 2021-03-30 浙江工业大学 Metakaolin compound and application thereof in preparation of pavement repair material
CN113233856A (en) * 2021-05-27 2021-08-10 昆明冶金研究院有限公司 Method for solidifying arsenic by using low-cost multi-element solid waste cementing material for underground filling
CN113398919A (en) * 2021-06-08 2021-09-17 安徽元琛环保科技股份有限公司 Method for preparing coating type denitration catalyst from municipal sludge
CN113398919B (en) * 2021-06-08 2023-01-06 安徽元琛环保科技股份有限公司 Method for preparing coating type denitration catalyst from municipal sludge

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Application publication date: 20200407