Disclosure of Invention
Based on the above, it is necessary to provide a tension self-adjusting accumulation device, which can self-adaptively adjust the tension of the material roll and keep the tension constant, and has high adjustment precision and high working reliability; the battery processing device can conveniently automatically adjust the tension of the material roll and maintain the constant tension by adopting the tension self-adjusting accumulation equipment, and compared with a traditional adjusting mode, the battery processing device has a simpler structure and higher working reliability, and is beneficial to reducing later maintenance cost.
The technical scheme is as follows:
in one aspect, the present application provides a tension self-adjusting accumulation apparatus comprising:
a mounting seat;
the conveying assembly is arranged on the mounting seat and is used for conveying the material roll to the next process;
the accumulation assembly is arranged on the mounting seat, is wound with the material roll and is used for storing the material roll with a preset length; and
and the tension control shaft is arranged on the mounting seat, is wound with the material roll and is used for self-adaptively adjusting the tension of the material roll through the self gravity.
The tension self-adjusting accumulation device is mainly used for automatically adjusting the tension of the material roll on the processing production line. When the material roll is in operation, the material roll is conveyed into the equipment by the conveying assembly and can be processed and then conveyed to the next procedure; in the process, according to the production requirement of the product, the accumulation assembly needs to store the material roll with the required length, and in order to maintain the required constant tension of the stored material roll to ensure the reliable transmission, the tension control shaft is wound on the material roll through the tension control shaft arranged on the mounting seat, the tension control shaft can freely move on the mounting seat by virtue of the self gravity of the tension control shaft, and then the material roll is tensioned by virtue of the gravity of the tension control shaft, namely the tension control shaft can self-adaptively tension the material roll and keep the material roll constant regardless of the length geometry of the material roll storage. Compare in the tension adjustment mode that the tradition adopted the cylinder, this technical scheme's structure is simpler, adjusts the precision higher (because do not receive other parts and external factor influence), and the operational reliability is higher, can effectively reduce the maintenance and the maintenance cost expenditure in later stage, improves economic nature.
The technical solution of the present application is further explained below:
in one embodiment, the mounting base is provided with a sliding groove, one end of the tension control shaft is movably arranged in the sliding groove in a clearance fit manner, and the other end of the tension control shaft extends out of the sliding groove and is arranged in a suspended manner for being wound with the material roll.
In one embodiment, the tension control device further comprises a slide rail and a slide block, the slide rail is arranged in the slide groove, the slide rail is provided with a buckling edge, the slide block is connected with one end of the tension control shaft, and the slide block is slidably arranged on the slide rail and is in limit fit with the buckling edge.
In one embodiment, the sliding rail further comprises a rolling body, a rolling groove is concavely arranged on the sliding block and/or the sliding rail, and the rolling body is arranged in the rolling groove in a rolling manner.
In one embodiment, the mounting seat is provided with a first strip-shaped through hole and a second strip-shaped through hole which are arranged at intervals, the accumulation assembly comprises a driving part, a transmission part, a first accumulation shaft and a second accumulation shaft which are arranged on the mounting seat, one end of the first accumulation shaft penetrates through the first strip-shaped through hole and is connected with the transmission part, the other end of the first accumulation shaft is arranged in a suspended mode and is in winding connection with the material roll, and the first accumulation shaft can reciprocate along the length direction of the first strip-shaped through hole; one end of the second accumulation shaft penetrates through the second strip-shaped through hole and is connected with the transmission piece, the other end of the second accumulation shaft is suspended in the air and is in winding connection with the material roll wound through the tension control shaft, and the second accumulation shaft can reciprocate along the length direction of the second strip-shaped through hole; the transmission piece is in driving connection with the driving piece.
In one embodiment, the mounting seat is provided with a first strip-shaped through hole and a second strip-shaped through hole which are arranged at intervals, the accumulation assembly comprises a first driving piece, a second driving piece, a first accumulation shaft and a second accumulation shaft which are arranged on the mounting seat, one end of the first accumulation shaft penetrates through the first strip-shaped through hole and is in driving connection with the first driving piece, the other end of the first accumulation shaft is arranged in a suspended mode and is in winding connection with the material roll, and the first accumulation shaft can reciprocate along the length direction of the first strip-shaped through hole; one end of the second accumulation shaft penetrates through the second strip-shaped through hole and is in driving connection with the second driving piece, the other end of the second accumulation shaft is arranged in a suspended mode and is in winding connection with the material roll wound through the tension control shaft, and the second accumulation shaft can reciprocate along the length direction of the second strip-shaped through hole; wherein the first accumulation axis and the second accumulation axis are movable in synchronization or in steps.
In one embodiment, the conveying assembly comprises a material roll input motor, a material roll input shaft and a first transmission shaft, the material roll input motor is arranged on the mounting seat and is in driving connection with the material roll input shaft, and the first transmission shaft is rotatably arranged on the mounting seat and is arranged between the material roll input shaft and the accumulation assembly.
In one embodiment, the conveying assembly further comprises a material roll output motor, a material roll output shaft and a second transmission shaft, wherein the material roll output motor is arranged on the mounting seat and is in driving connection with the material roll output shaft, and the second transmission shaft is rotatably arranged on the mounting seat and is arranged between the material roll output shaft and the accumulation assembly.
In one embodiment, the tension control shaft comprises a shaft rod, a shaft cylinder and at least one counterweight body, the shaft cylinder is sleeved on the shaft rod, and the counterweight body is detachably arranged in the shaft cylinder.
In another aspect, the present application also provides a battery processing apparatus including a tension self-adjusting accumulation device as described above. The battery processing device can conveniently automatically adjust the tension of the material roll and maintain the constant tension by adopting the tension self-adjusting accumulation equipment, and compared with a traditional adjusting mode, the battery processing device has a simpler structure and higher working reliability, and is beneficial to reducing later maintenance cost.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and the detailed description. It should be understood that the detailed description and specific examples, while indicating the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
It will be understood that when an element is referred to as being "secured to," "disposed on" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present; the specific manner of fixedly connecting one element to another element can be implemented by the prior art, and will not be described herein, and preferably, a screw-threaded connection is used.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The terms "first" and "second" used herein do not denote any particular order or quantity, but rather are used to distinguish one element from another.
As shown in fig. 1 and 2, a tension self-adjusting accumulation apparatus is disclosed for an embodiment of the present application, which includes: the mounting seat 100, the mounting seat 100 is used as a bearing main body of other components; a conveying assembly 400, wherein the conveying assembly 400 is arranged on the mounting seat 100 and is used for conveying the material roll 500 to the next process; an accumulation assembly 200, wherein the accumulation assembly 200 is disposed on the mounting seat 100 and is wound around the material roll 500, and is used for storing the material roll 500 with required length; and a tension control shaft 300, the tension control shaft 300 being disposed on the mounting base 100 and being wound around the material roll 500, for adaptively adjusting the tension of the material roll 500 by its own weight.
The tension self-adjusting accumulation device is mainly used for automatically adjusting the tension of the material roll 500 on the processing production line. In operation, the roll 500 is transported by the conveyor assembly 400 to the facility and may be processed before being transferred to the next process; in this process, according to the product production requirement, the accumulation assembly 200 stores the material roll 500 with the required length, and in order to maintain the stored material roll 500 with the required constant tension to ensure reliable conveying, the tension control shaft 300 is wound around the material roll 500 through the tension control shaft 300 arranged on the mounting seat 100, and the tension control shaft 300 can freely move on the mounting seat 100 by virtue of the gravity thereof, so that the material roll 500 is tensioned by virtue of the gravity thereof at the same time, namely, the tension control shaft 300 can self-adaptively tension the material roll 500 and keep constant regardless of the length geometry of the material roll 500. Compare in the tension adjustment mode that the tradition adopted the cylinder, this technical scheme's structure is simpler, adjusts the precision higher (because do not receive other parts and external factor influence), and the operational reliability is higher, can effectively reduce the maintenance and the maintenance cost expenditure in later stage, improves economic nature.
It will be appreciated that the roll 500 may be a flexible film or the like, as used in solar flexible film manufacturing.
It can be understood that the tension control shaft 300 is a free shaft, and can move without power applied by a driving part, that is, it can automatically float up and down by its own weight according to the accumulated length of the material roll 500, so that the material roll 500 can be tensioned by gravity; and since the weight of the tension control shaft 300 is constant, the tension applied to the roll 500 is also kept constant, which is advantageous for ensuring the precision of tension adjustment.
However, the tension required to maintain tension is different in view of different sizes or materials of the roll 500, and the tension required for the roll 500 depends largely on the weight of the tension control shaft 300. With continued reference to fig. 1, in a further embodiment, the tension control shaft 300 includes a shaft 320, a shaft tube 340, and at least one weight 360, wherein the shaft tube 340 is mounted on the shaft 320, and the weight 360 is detachably disposed in the shaft tube 340. According to the quantity of the increase and decrease counter weight bodies 360, the actual weight of the tension control shaft 300 can be flexibly changed, and then the purpose of adjusting the tension is achieved.
Referring to fig. 1, in an alternative embodiment, the mounting base 100 is provided with a sliding slot 120, the sliding slot 120 is vertically disposed, one end of the tension control shaft 300 is movably disposed in the sliding slot 120 in a clearance fit manner, and the other end of the tension control shaft 300 extends out of the sliding slot 120 and is suspended for being wound around the material roll 500. In this way, under the self-gravity of the tension control shaft 300, the material roll can slide along the extending direction of the chute 120, and thus the material roll 500 with different lengths can be accumulated and stored and kept tensioned.
Further, the tension self-adjusting accumulating apparatus further comprises a slide rail (not shown) installed in the sliding groove 120, the slide rail is provided with a fastening edge (not shown), the slide block is connected with one end of the tension control shaft 300, and the slide block is slidably arranged on the slide rail and is in limit fit with the fastening edge. Through the cooperation of slider and slide rail, not only can guarantee that tension control axle 300 moves smoothly under the action of gravity to under the restriction effect of withholding the limit, still can prevent that cantilever type structure's tension control axle 300 from taking place to incline or deviate from in the spout 120 owing to the reaction force that receives material book 500, guarantee that tension control axle 300 reliably works.
Further, considering that the contact surface between the slider and the slide rail is a flat surface, the contact surface during relative movement is too large, resulting in too large a movement frictional resistance, and this may have a not insignificant effect on the tension control shaft 300 that is self-movable by gravity. In a further embodiment, the tension self-adjusting accumulator further comprises a rolling element (not shown), the sliding block and/or the sliding rail being provided with a groove in a concave manner, and the rolling element being arranged in the groove in a rolling manner. Therefore, the rolling body is used as a middle transition body and can form point contact relation with the sliding block and the sliding rail, so that the contact friction resistance can be greatly reduced, the longitudinal movement of the tension control shaft 300 is ensured to be smoother and more reliable, and the problem of blockage can not occur.
With reference to fig. 1, on the basis of any of the above embodiments, the mounting base 100 is provided with a first strip-shaped through hole 140 and a second strip-shaped through hole 160 that are arranged at intervals, the first strip-shaped through hole 140 and the second strip-shaped through hole 160 are both arranged longitudinally, and the lengths of the first strip-shaped through hole 140 and the second strip-shaped through hole 160 are longer than the length of the sliding groove 120 and can be designed as long as possible; the accumulation assembly 200 comprises a driving member, a transmission member, a first accumulation shaft 220 and a second accumulation shaft 240 which are arranged on the mounting seat 100, wherein one end of the first accumulation shaft 220 passes through the first strip-shaped through hole 140 and is connected with the transmission member, the other end of the first accumulation shaft 220 is arranged in the air and is wound around the material roll 500, and the first accumulation shaft 220 can reciprocate along the length direction of the first strip-shaped through hole 140; one end of the second accumulation shaft 240 passes through the second strip through hole 160 and is connected to the driving member, the other end of the second accumulation shaft 240 is suspended and is wound around the material roll 500 after passing through the tension control shaft 300, and the second accumulation shaft 240 can reciprocate along the length direction of the second strip through hole 160; the transmission piece is in driving connection with the driving piece. At this time, according to the production requirement, by controlling the direction in which the driving member outputs power, the first accumulation shaft 220 and the second accumulation shaft 240 can be synchronously moved upwards or downwards under the power transmission of the driving member. When the material roll storage device moves upwards, the length of the material roll 500 stored in the accumulating mode can be increased, and when the material roll storage device moves downwards, the length of the material roll 500 stored in the accumulating mode is correspondingly reduced, so that different production requirements can be met more flexibly, and the working performance of the device is improved.
It should be noted that the length of the material roll 500 that can be stored by the conventional single accumulation shaft accumulation device is extremely limited, depending on the height of the device and the height of the work hall. The accumulating apparatus of the present application can store one time more rolls 500 than the conventional apparatus by simultaneously providing the first accumulating shaft 220 and the second accumulating shaft 240, and the accumulating performance and capacity are greatly improved. And two or more than two accumulation assemblies 200 and two or more than two tension control shafts 300 can be additionally arranged according to the requirement, so that the material roll 500 is wound more, and the accumulated storage performance of the device is further improved. The amount of stock accumulated in the roll 500 during actual operation can be selected and implemented according to the actual needs of those skilled in the art.
It will be appreciated that the first drive member may alternatively be a motor, cylinder or the like; in the embodiment, the first driving member is a motor.
Or, as an alternative to the above embodiment, the mounting base 100 is provided with a first strip-shaped through hole 140 and a second strip-shaped through hole 160 which are arranged at intervals, the accumulating assembly 200 includes a first driving member, a second driving member, a first accumulating shaft 220 and a second accumulating shaft 240 which are arranged on the mounting base 100, one end of the first accumulating shaft 220 passes through the first strip-shaped through hole 140 and is connected with the first driving member in a driving manner, the other end of the first accumulating shaft 220 is arranged in a suspended manner and is wound around the material roll 500, and the first accumulating shaft 220 can reciprocate along the length direction of the first strip-shaped through hole 140; one end of the second accumulating shaft 240 passes through the second strip-shaped through hole 160 and is in driving connection with the second driving member, the other end of the second accumulating shaft 240 is suspended and is wound around the material roll 500 wound around the tension control shaft 300, and the second accumulating shaft 240 can reciprocate along the length direction of the second strip-shaped through hole 160; wherein the first accumulation axis 220 and the second accumulation axis 240 are movable in synchronization or in steps.
The difference between the two schemes is that the scheme of driving the first accumulation shaft 220 and the second accumulation shaft 240 by one motor + transmission piece to move synchronously is changed into the scheme that two motors are respectively in driving connection with the first accumulation shaft 220 and the second accumulation shaft 240, so that the height of the first accumulation shaft 220 and the height of the second accumulation shaft 240 can be respectively adjusted or synchronously adjusted, and further the length of the material roll 500 which can be stored in the accumulation assembly 200 is more flexible.
With reference to fig. 1 and fig. 2, on the basis of any of the above embodiments, the conveying assembly 400 includes a roll input motor, a roll input shaft 410, and a first transmission shaft 420, the roll input motor is mounted on the mounting base 100 and is in driving connection with the roll input shaft 410, and the first transmission shaft 420 is rotatably disposed on the mounting base 100 and is disposed between the roll input shaft 410 and the accumulating assembly 200. The roll input motor drives the roll input shaft 410 to rotate, so that the roll 500 can be conveyed to the accumulation assembly 200 from an upstream process for storage, and the first transmission shaft 420 serves as an intermediate transition carrier, so that the roll 500 between the roll input shaft 410 and the first accumulation shaft 220 can be prevented from being too large in length and being loosened or deflected, and the conveying stability is prevented from being influenced.
Further, the conveying assembly 400 further includes a material roll output motor, a material roll output shaft 430, and a second transmission shaft 440, wherein the material roll output motor is mounted on the mounting base 100 and is in driving connection with the material roll output shaft 430, and the second transmission shaft 440 is rotatably mounted on the mounting base 100 and is disposed between the material roll output shaft 430 and the accumulating assembly 200. When the material roll 500 is needed to be provided for the next process, the material roll output motor works and drives the material roll output shaft 430 to rotate, so that the material roll 500 is driven to move and be sent out downstream. The second transmission shaft 440 serves as an intermediate carrier between the second accumulation shaft 240 and the material roll output shaft 430, and can prevent the material roll 500 between the material roll output shaft 430 and the second accumulation shaft 240 from being too long and slack or deflection, which affects the transmission stability.
In another aspect, the present application also provides a battery processing apparatus including a tension self-adjusting accumulation device as described above. The battery processing device can conveniently automatically adjust the tension of the material roll 500 and maintain the constant tension by adopting the tension self-adjusting accumulation equipment, and compared with a traditional adjusting mode, the battery processing device has a simpler structure and higher working reliability, and is favorable for reducing the later maintenance cost.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.