CN110961739A - Tin ball welding device with coaxial vision system - Google Patents
Tin ball welding device with coaxial vision system Download PDFInfo
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- CN110961739A CN110961739A CN201911383716.3A CN201911383716A CN110961739A CN 110961739 A CN110961739 A CN 110961739A CN 201911383716 A CN201911383716 A CN 201911383716A CN 110961739 A CN110961739 A CN 110961739A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/005—Soldering by means of radiant energy
- B23K1/0056—Soldering by means of radiant energy soldering by means of beams, e.g. lasers, E.B.
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/20—Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/04—Heating appliances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
- B23K3/0623—Solder feeding devices for shaped solder piece feeding, e.g. preforms, bumps, balls, pellets, droplets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
Abstract
The invention designs a solder ball welding device with a coaxial vision system, which comprises a laser focusing head, a rotating motor, a controller, a CCD camera, an imaging lens and a rotating disk, wherein part of laser light path and a vision imaging light path are superposed by the device to realize coaxial and simultaneous focusing of laser and vision, and meanwhile, welding nozzles and imaging windows of different specifications are switched by rotating the rotating disk to realize the quick switching of solder ball welding and vision imaging of different sizes, so that the size of light spots can be quickly adjusted, the solder ball welding device is suitable for nozzles with different apertures, and the requirements of welding spots of different sizes are met. When the device is used for welding, any plurality of solder balls can be supplemented in real time, and after the solder balls enter the transition bin, the solder balls are directly melted in the falling process and then drop on the bonding pad, so that the solder balls do not need to stay at a nozzle opening, the welding time is shortened, and the production efficiency is improved.
Description
Technical Field
The invention relates to a solder ball welding device with a coaxial vision system, in particular to a laser welding device using a solder ball as a brazing filler metal, wherein the device is internally provided with the vision system coaxial with the emergent light of a laser, and belongs to the technical field of laser solder ball welding.
Background
The laser tin ball welding is mainly applied to micro fine machining occasions such as hard disk magnetic heads, camera modules, VCM enameled coil modules and the like, and the traditional tin ball welding has the advantages of no splashing residue, no laser burn, good tin quantity consistency and the like. The existing contents such as Chinese utility model patent 'automatic solder ball welding machine' (201821024456.1) or invention patent 'a solder ball welding structure and method for precise fine welding area' (201710985532.9) are that laser does not directly irradiate on a solder pad, the solder ball is transported to a product to be welded on a product carrying platform by a solder ball supply mechanism after being melted, and the product to be welded is welded by the self energy in the process of melting the solder ball; the tin cannot be well infiltrated and spread on the surface of the bonding pad only by the self heat of the molten tin ball, and particularly for the bonding pad with larger area or higher heat dissipation speed, the tin ball welding process cannot meet the welding requirement. In addition, when a single bonding pad needs to be supplemented with a plurality of solder balls to complete the welding, the traditional welding mode cannot ensure that the solder balls are well soaked and spread.
In the invention patent "solder ball laser welding method" (CN 107511551A), a laser beam with a third power density is moved along the welding track to irradiate the melted solder ball to assist the melted solder ball to solidify, wherein the third power density is smaller than the first power density. The disadvantages are as follows: the method only adopts laser to melt the solder balls which are arranged in advance to complete welding, the solder balls cannot be continuously supplemented in the welding process, namely the welding process is divided into two stages of ball placing and welding, and meanwhile, the method can not select nozzles with different apertures according to the size of the bonding pad, has no coaxial vision, and can not coaxially identify the position of a processing point with high precision.
In the invention patent 'non-contact type tin ball welding device and welding process thereof' (201710071525.8), a welding head is provided with a welding cavity, the welding cavity is communicated with compressed gas, the welding cavity is also communicated with a tin ball supply mechanism so as to lead a single tin ball to enter the welding cavity, and an air pressure device in the welding cavity is additionally detected; the invention discloses a blowing device of an automatic solder ball welding machine (201611249412.4), which comprises a gas supply mechanism, a first blowing branch provided with a first blowing hole at the tail end of a material supply channel and a second blowing branch provided with a second blowing hole at the side wall above an opening at the bottom end of a welding channel; the indexing detector is used for detecting the rotation indexing change of the material distribution turntable so as to control the on-off of the first air blowing branch; the air pressure sensor is used for detecting the change of the air pressure of the inner cavity so as to control the starting and stopping of the laser and the on-off of the second air blowing branch, and the welding machine controls the on-off of the corresponding air blowing branch of the air blowing device and the laser to emit laser to melt the tin balls through the indexing detector and the air pressure sensor respectively. The disadvantages are as follows: the first patent is mainly used for single tin ball welding, the second patent controls the start and stop of the laser through the change of the air pressure in the inner cavity, and the two patents cannot continuously supplement the tin balls under the irradiation of continuous laser.
In the existing tin ball welding process, in order to meet the requirement of automatic large-scale efficient operation, the welding quality of each welding spot is required to be synchronously detected on line during welding, and based on the requirement, a relatively common and practical method is as follows: an online vision system is added in the laser tin ball welding device, the vision system is used for synchronously shooting welding pad pictures before and after welding, then the quality of a welded welding point is quickly judged by means of relevant analysis software, and subsequent operations such as light supplement or tin ball addition are carried out by combining a set target value. However, the existing vision system is limited by the installation environment and space of the equipment, can only be installed at the squint position which is not coaxial with the laser light, can not obtain the real image of the welding spot in an all-round way, and is not beneficial to the real judgment of the welding spot.
In summary, none of the existing laser solder ball bonding devices discloses a vision system coaxial with the laser output light, so as to achieve an accurate and fast solder joint judgment effect.
Disclosure of Invention
The invention aims at the defects of the background technology, designs a solder ball welding device with a coaxial vision system, which comprises a laser welding device using a solder ball as a brazing filler metal, wherein the device is internally provided with the vision system coaxial with the light emergent of a laser, part of laser light path and a vision imaging light path are superposed in the solder ball welding device to realize coaxial and simultaneous focusing of laser and vision, meanwhile, welding nozzles and imaging windows with different specifications are switched through a rotating disc, so that the rapid switching of solder ball welding and vision imaging with different sizes is realized, light spot sizes with different sizes can be rapidly realized through a laser focusing mechanism, and the rotating disc is combined with laser zooming, so that the solder ball welding device can adapt to nozzles and coaxial light paths with different apertures to the maximum extent, and the requirements of pads with different sizes are met; when the device is used for tin ball welding, the good welding of the bonding pads with different sizes and higher heat dissipation speed can be realized through the processes of pre-welding preheating, continuous ball spraying and post-welding light supplementing.
The technical scheme of the invention is as follows: a solder ball welding device with a coaxial vision system comprises: laser instrument, laser focus head 1, focusing mechanism 13, rotating electrical machines 2, controller 3, CCD camera 4, imaging lens 5, rotary disk 6, the inside of laser focus head 1 is provided with from last to distributing down in proper order: the device comprises a collimating lens 11, a focusing lens 12 and a 45-degree lens 14, wherein a focusing mechanism 13 is positioned outside a laser focusing head 1, and the focusing mechanism 13 is used for adjusting the upper position and the lower position of the focusing lens 12 so as to realize the effect of quickly adjusting the size of laser spots; a conical funnel-shaped transition bin 15 is arranged below the laser focusing head 1, an air inlet 10 is arranged on one side of the upper portion of the transition bin 15, a ball inlet 9 is arranged below the air inlet 10, the rotating disc 6 is positioned below the transition bin 15, and at least one welding nozzle 8 and at least one imaging window 7 which are different in size are arranged on the rotating disc 6; the air inlet 10 is used for accessing protective gas, and the ball inlet 9 is used for pushing solder balls with different particle sizes into the transition bin 15; the protective gas is used for preventing the solder balls from being excessively oxidized and protecting the lens of the laser focusing head from being polluted by smoke, and provides thrust force sprayed out of the welding nozzle 8 for the molten solder balls;
the imaging lens 5 is fixed on the side of the laser focusing head 1, the installation height of the imaging lens 5 corresponds to the position of the 45-degree mirror 14, the CCD camera 4 is connected with the imaging lens 5, the CCD camera 4 is used for shooting welding spot images, the controller 3 executes visual detection and analyzes welding effects according to the shot welding spot images, and executes tin ball supplement or laser emission according to the welding effects so as to improve welding quality;
the rotary motor 2 is positioned on one side of the laser focusing head 1, and the rotary motor 2 is used for driving the rotary disc 6 to rotate so as to realize rapid butt joint between the welding nozzles 8 or the imaging windows 7 with different sizes on the rotary disc 6 and the transition bin 15; a sealing piece 16 is arranged on the welding nozzle 8 of the rotary disk 6, and when the rotary disk 6 moves to a specified position, the sealing piece 16 is used for realizing the sealing between the lower end of the transition bin 6 and the welding nozzle 8;
in work, laser from the upper part of the laser focusing head 1 vertically and downwards sequentially penetrates through the collimating lens 11, the focusing lens 12, the 45-degree lens 14, the welding nozzle 8 or the imaging window 7 and then irradiates on a bonding pad to realize welding; meanwhile, after the reflected light of the corresponding bonding pad on the bonding pad vertically upwards penetrates through the welding nozzle 8 or the imaging window 7, the reflected light is reflected by the 45-degree mirror 14, then the path is changed, and the reflected light horizontally penetrates to the imaging lens 5 and is used for the CCD camera 4 to acquire images in real time;
further, setting: the vertically downward laser emitting light is coaxial with the vertically upward pad reflected light.
The controller 3 is used for controlling according to a set program: rotation of a rotating disc, focusing of a laser focusing head, shooting of a CCD camera, implantation of a solder ball, and emission or stop of laser.
By adopting the solder ball welding device with the coaxial vision system, when welding, welding can be carried out on the solder pads with different solder ball sizes and/or different heat dissipation speeds, and the welding process comprises the following steps: preheating before welding, continuously spraying balls, and supplementing light after welding;
the method specifically comprises the following steps: visual positioning, laser preheating, tin ball implantation and welding spot forming, wherein the operation method of each stage is as follows:
⑴ visual positioning stage, the controller 3 drives the rotating disc 6 through the rotating motor 2, switches the corresponding imaging window 7 on the rotating disc 6 to the right below the transition bin 15, and then obtains the pad image with larger breadth through the CCD camera 4, and the pad positioning is realized after the image processing;
⑵ laser preheating stage, wherein the rotary disc 6 switches the welding nozzle 8 with corresponding size to the right lower part of the transition bin 15, and then protective gas is blown into the transition bin 15 through the gas inlet 10, at the moment, the laser emitted by the laser directly irradiates on the pad, so as to realize the preheating of the pad;
the laser selects continuous semiconductor lasers to realize laser tin ball welding; the welding disc is prevented from being burnt by overhigh laser peak power;
⑶ solder ball implanting stage, wherein the solder nozzle 8 is kept right below the transition bin 15, at least one solder ball is implanted into the transition bin 15 through the ball inlet 9 according to the solder pad tin quantity requirement, and the solder ball is rapidly melted and dropped on the solder pad under the irradiation of laser in the dropping process;
setting: the vertical distance between the solder ball falling from the outlet of the ball inlet 9 to the outlet of the lower end of the welding nozzle 8 is h, the acceleration of the free falling body is g, the falling time is t, and the formula is shown as follows:
by setting laser power parameters, the controller controls the melting time of a single tin ball to be less than the falling time of the single tin ball, so that the tin ball is completely changed into a molten state at the later stage of the falling process, the molten tin ball directly drops on the bonding pad 6 after passing through the welding nozzle 8, and is spread on the preheated bonding pad 6 to form a welding spot;
for the requirement of a bonding pad with a larger area, two or more than two solder balls are continuously implanted through the ball inlet 9 to realize welding;
⑷ weld point forming stage:
a. when the size of the welding pad is smaller than or equal to the set size, keeping laser irradiation for a certain time to enable molten tin to be soaked until the welding spot is round and full;
b. when the size of the welding pad is larger than the set size, the smaller laser spots can not ensure that the welding pad is uniformly heated, at the moment, the laser can be temporarily closed, the corresponding imaging window 7 on the rotating disc 6 is quickly switched to the position under the transition bin 15, the position of the focusing mirror 12 is adjusted through the focusing mechanism 13, the diameter of the laser spot irradiated on the surface of the welding pad is increased and kept for a certain time until molten tin is completely spread, the laser is closed, then welding spot images are directly shot through the CCD camera 4, the controller 2 executes visual detection and analyzes welding effects according to the shot welding spot images, and then tin ball supplementing or laser emitting operation is executed according to the welding effects, so that the welding quality is improved;
when the welding pad is larger than the set size, or a welding nozzle with a larger size is selected, the welding spot image is directly shot by the CCD camera 4, the whole welding process is directly finished under the condition that the rotating disk 6 is not switched, and therefore the welding efficiency is improved.
In the stages of laser preheating, tin ball implantation and welding spot forming, the laser always keeps a continuous light emitting state, and the laser is in a closed state in a short time when the rotating disk 6 rotates.
The advantages of the invention include:
1. the rotary disk is used for switching the large view field, the small view field and the tin spraying nozzle channel, so that the laser and visual light paths are switched quickly, and the switching time of visual positioning and laser welding is shortened. When a larger bonding pad is welded, the visual channel can be directly used for laser welding, the laser and visual coaxial focusing of the tin ball welding device is realized, the accurate and quick welding spot judgment effect is achieved, the structural cost of the device is favorably simplified, the welding time is shortened, and the production efficiency during welding is favorably improved.
2. By adopting the tin ball welding device with the coaxial vision system, during welding, sufficient energy is absorbed by the welding pad in the welding process through the processes of pre-welding preheating and post-welding light supplement, so that molten tin is fully soaked and spread, the tin ball welding device and the method are well applied to welding occasions of the welding pad with larger area or larger heat dissipation capacity, and the tin ball welding process problem of a high-power device is effectively solved.
3. The size of laser spots irradiated on the surface of the bonding pad can be quickly adjusted by adjusting the position of the focusing lens in the vertical direction, so that the bonding pad is uniformly heated, molten tin is convenient to fully soak and spread, and the tin ball welding requirements of bonding pads with different sizes are better met.
4. Any plurality of solder balls can be supplemented in real time in the welding process, and after the solder balls enter the transition bin, the solder balls are directly melted in the falling process and then drop on the bonding pad, so that the solder balls do not need to stay at a nozzle opening, the welding time is shortened, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic structural diagram of a solder ball bonding apparatus with a coaxial vision system according to an embodiment of the present invention;
FIG. 2 is a partial structural view of the focusing mechanism and the rotary disk in FIG. 1;
FIG. 3 is a partial structure diagram of the transition bin and the rotating disk in FIG. 1;
FIG. 4 is a flow chart of an embodiment of the present invention, which is a solder ball soldering apparatus with a coaxial vision system, when performing laser soldering;
FIG. 5 is a block diagram of the flow of an embodiment of laser welding using the solder ball bonding apparatus with coaxial vision system of the present invention.
Description of the reference symbols in the drawings:
in FIGS. 1 to 3: the laser imaging device comprises a laser focusing head, a rotating motor, a controller, a CCD camera, an imaging lens, a rotating disk, an imaging window, an imaging nozzle, a welding nozzle, a ball inlet, an air inlet, an collimating lens, a focusing mechanism, a lens with 14-45 degrees, a transition bin, a sealing piece and a connecting rod, wherein the laser focusing head is 1, the rotating motor is 2, the controller is 3, the CCD camera is 4, the imaging lens is 5, the rotating disk is 6, the imaging window is 7, the welding nozzle.
Detailed Description
Embodiments of the invention will be further described with reference to the accompanying drawings, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below are exemplary and are intended to be illustrative, but not limiting, of the present invention, and any modifications, equivalents, or improvements made within the spirit and principle of the present invention, which are not described in detail in the technical solutions below, are known in the art, and are intended to be included within the scope of the claims of the present invention.
Referring to fig. 1 to 3, the invention provides a solder ball bonding apparatus with a coaxial vision system, comprising: laser instrument, laser focus head 1, focusing mechanism 13, rotating electrical machines 2, controller 3, CCD camera 4, imaging lens 5, rotary disk 6, the inside right side of laser focus head 1 is provided with from last to distributing down in proper order: the device comprises a collimating lens 11, a focusing lens 12 and a 45-degree lens 14, wherein a focusing mechanism 13 is positioned outside a laser focusing head 1, and the focusing mechanism 13 is used for adjusting the upper position and the lower position of the focusing lens 12 so as to realize the effect of quickly adjusting the size of laser spots; a conical funnel-shaped transition bin 15 is arranged below the laser focusing head 1, an air inlet 10 is arranged on the left side of the upper portion of the transition bin 15, a ball inlet 9 is arranged below the air inlet 10, the rotating disc 6 is arranged below the transition bin 15, and the rotating disc 6 is provided with at least two welding nozzles 8 with different sizes and an imaging window 7, wherein the diameter of each welding nozzle 8 is set to include: 0.4mm, 0.65mm, 1mm, 2mm, 5mm and the like to meet the welding requirements of welding pads with different sizes; the air inlet 10 is used for accessing protective gas, and the ball inlet 9 is used for pushing solder balls with different particle sizes into the transition bin 15; the protective gas is used to prevent the solder balls from being excessively oxidized and to protect the lens of the laser focusing head from being contaminated by smoke, and to provide a thrust force to the molten solder balls from being ejected from the soldering nozzle 8.
The imaging lens 5 is fixed on the left side of the laser focusing head 1, the installation height of the imaging lens 5 corresponds to the position of the 45-degree mirror 14, the CCD camera 4 is connected with the imaging lens 5, the imaging lens 5 receives an image of a bonding pad reflected by the 45-degree mirror 14 and transmits the image to the CCD camera, the CCD camera 4 is used for shooting a welding spot image, the controller 3 executes visual detection and analyzes a welding effect according to the shot welding spot image, and executes tin ball supplement or laser emission according to the welding effect, so that the welding quality is improved.
The rotary motor 2 is positioned on one side of the laser focusing head 1, an output shaft of the rotary motor 2 is connected with a connecting rod 17, the connecting rod 17 is fixedly connected with the center of the rotary disk 6, and the rotary motor 2 drives the rotary disk 6 to rotate so as to realize rapid butt joint between the welding nozzles 8 and/or the imaging windows 7 with different sizes on the rotary disk 6 and the transition bin 15; a seal 16 is also provided between the welding nozzles 8 on the rotary disk 6 and the transition bin 6, said seal 16 being used to effect a seal between the lower end of the transition bin 6 and the welding nozzles 8 when the rotary disk 6 is moved to a given position.
In the implementation of the invention, the tin ball welding process comprises the detection process aiming at the bonding pad before welding and the detection process aiming at the welding point after welding. In the working process, laser from the upper part of the laser focusing head 1 vertically downwards penetrates through the collimating lens 11, the focusing lens 12, the 45-degree lens 14, the welding nozzle 8 or the imaging window 7 and then irradiates on the bonding pad to realize laser tin ball welding; meanwhile, after the reflected light of the corresponding pad on the pad vertically upwards penetrates through the welding nozzle 8 or the imaging window 7, the reflected light is reflected by the 45-degree mirror 14, then the path is changed, and the reflected light horizontally penetrates to the imaging lens 5, and then the CCD camera 4 collects images in real time.
Setting here: the vertically downward laser emitting light is coaxial with the vertically upward pad reflected light.
The controller 3 is used for controlling according to a set program: the rotation of the rotating disc, the focusing of the focusing mechanism, the shooting of the CCD camera to the bonding pad, the implantation of the solder ball and the emission or stop of laser.
By adopting the solder ball welding device with the coaxial vision system, when welding, welding can be carried out on the solder pads with different solder ball sizes and/or different heat dissipation speeds, and the welding process comprises the following steps: preheating before welding, continuously spraying balls, and supplementing light after welding;
the method specifically comprises the following steps: visual positioning, laser preheating, tin ball implantation and welding spot forming, wherein the operation method of each stage is as follows:
⑴ visual positioning stage, the controller 3 drives the rotating disc 6 through the rotating motor 2, switches the corresponding imaging window 7 on the rotating disc 6 to the right below the transition bin 15, and then obtains the pad image with larger breadth through the CCD camera 4, and the pad positioning is realized after the image processing;
⑵ laser preheating stage, wherein the rotary disc 6 switches the welding nozzle 8 with corresponding size to the right lower part of the transition bin 15, and then protective gas is blown into the transition bin 15 through the gas inlet 10, at the moment, the laser emitted by the laser directly irradiates on the pad, so as to realize the preheating of the pad;
in the embodiment of the invention, the laser selects the continuous semiconductor laser to realize laser tin ball welding; the welding disc is prevented from being burnt by overhigh laser peak power;
⑶ solder ball implanting stage, wherein the solder nozzle 8 is kept right below the transition bin 15, and single or at least two solder balls are implanted into the transition bin 15 through the ball inlet 9 according to the solder pad tin amount requirement, and the solder balls are rapidly melted and dropped on the solder pad under the irradiation of laser in the dropping process;
referring to fig. 3, setting: the vertical distance between the solder ball falling from the outlet of the ball inlet 9 to the outlet of the lower end of the welding nozzle 8 is h, the acceleration of the free falling body is g, the falling time is t, and the formula is shown as follows:
in the embodiment of the invention, when h is 10 mm and g is 9.8m/s2The drop time t is about 45 milliseconds;
therefore, by setting laser power parameters, the controller controls the melting time of a single solder ball to be less than 40 milliseconds, the solder ball is completely changed into a molten state at the later stage in the falling process, the molten solder ball directly drops on the pad 6 after passing through the welding nozzle 8 and is spread on the preheated pad 6 to form a welding point;
in the embodiment of the invention, the standard size of the bonding pad can be preset to be 4 times of the diameter of the implanted single solder ball, and when the size of the actually required bonding pad is larger than the set size, two or more solder balls are continuously implanted through the ball inlet 9 to realize welding;
⑷ weld point forming stage:
a. when the size of the welding pad is smaller than or equal to the standard size, keeping laser irradiation for a certain time to enable molten tin to be soaked until the welding spot is round and full;
b. when the welding pad is larger than the standard size, the smaller laser spot can not ensure that the welding pad is uniformly heated, at the moment, the laser can be temporarily closed, the corresponding imaging window 7 on the rotating disc 6 is quickly switched to the position under the transition bin 15, the position of the focusing mirror 12 is adjusted through the focusing mechanism 13, the diameter of the laser spot irradiated on the surface of the welding pad is increased and kept for a certain time until molten tin is completely spread, the laser is closed, then welding spot images are directly shot through the CCD camera 4, the controller 2 executes visual detection and analyzes welding effect according to the shot welding spot images, and then executes tin ball supplementing or laser emitting operation according to the welding effect, so that the welding quality is improved;
on the other hand, when the size of the bonding pad is larger than the standard size, or the bonding nozzle with the larger size is selected, the bonding pad image is directly shot by the CCD camera 4, the whole welding process is directly finished under the condition that the rotating disk 6 is not switched, and therefore the welding efficiency is improved.
In the welding process, the laser always keeps a continuous light emitting state in the stages of laser preheating, tin ball implantation and welding spot forming, and is in a closed state in a short time when the rotating disk 6 rotates.
The following further describes the soldering method of a solder ball soldering apparatus according to the present invention by two embodiments according to the actual situation of smaller pad area or larger pad area, wherein the selected solder ball has a particle size of 0.76mm in the following embodiments.
Example one
Referring to fig. 4, it is a block diagram of a solder ball soldering process for a pad with a size less than or equal to 3.04mm, which is required to ensure that the solder ball is precisely melted at a designated position during soldering of the pad. The tin ball welding method based on the device comprises the following steps: visual positioning, laser preheating, tin ball implantation and welding spot forming. Specifically, the method comprises the following steps:
⑴ visual positioning stage, image path, detecting the position of the product to be welded and performing the correction.
⑵ laser preheating stage, the laser channel blows in protective gas to the transition bin, and the pad is directly irradiated and kept by the emergent light, so that the pad is fully preheated.
⑶ solder ball implanting stage, laser channel, implanting single or multiple solder balls, which are melted rapidly and dropped onto the pad.
⑷ welding spot forming stage, laser channel, keeping laser irradiation for a certain time to make molten tin infiltrate and make the welding spot round and plump.
Example two
Referring to fig. 5, it is a block diagram of a solder ball soldering process for a pad with a size larger than 3.04mm, and the solder ball is only required to be melted in a certain area during soldering of the pad, and the process includes: visual positioning, laser preheating, tin ball implantation and welding spot forming.
⑴ visual positioning stage, image path, detecting the position of the product to be welded and performing the correction.
⑵ laser preheating stage, the laser channel blows in protective gas to the transition bin, and the pad is directly irradiated and kept by the emergent light, so that the pad is fully preheated.
⑶ solder ball implanting stage, laser channel, implanting single or multiple solder balls, which are melted rapidly and dropped onto the pad.
⑷ welding spot forming stage, image channel, adjusting focusing lens, increasing light spot and keeping laser irradiation for a certain time, spreading out molten tin, making the welding spot round and full, and simultaneously detecting welding effect by camera photographing.
According to the invention, the large view field, the small view field and the tin spraying nozzle channel are switched through the rotating disc, so that the rapid switching of laser and visual light paths is realized, the switching time of visual positioning and laser welding is shortened, and the accurate and rapid welding spot judgment effect can be achieved through the designed visual system which is coaxial with the light emitting of the laser. When the device is used for welding the tin ball, aiming at welding of a larger bonding pad, the visual channel can be directly used for laser welding, and the coaxial and same focus of laser and vision of the tin ball welding device is realized. The solder ball welding device and the method are well applied to the welding occasions of the solder pads with larger areas or larger heat dissipation capacity, and the problem of the solder ball welding process of a high-power device is effectively solved. The size of laser spots irradiated on the surface of the bonding pad can be quickly adjusted by adjusting the position of the focusing lens in the vertical direction, so that the bonding pad is uniformly heated, molten tin is convenient to fully soak and spread, and the tin ball welding requirements of bonding pads with different sizes are better met. Any plurality of solder balls can be supplemented in real time in the welding process, and after the solder balls enter the transition bin, the solder balls are directly melted in the falling process and then drop on the bonding pad, so that the nozzle does not need to stay, the welding time is shortened, and the production efficiency is improved.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
In the present invention, unless otherwise specifically stated or limited, the terms "mounted," "connected," "fixed," "secured," and the like are to be construed broadly, e.g., as meaning a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
Claims (4)
1. The utility model provides a take tin ball welding set of coaxial vision system which characterized in that: the method comprises the following steps: laser instrument, laser focus head (1), focusing mechanism (13), rotating electrical machines (2), controller (3), CCD camera (4), imaging lens (5), rotary disk (6), the inside of laser focus head (1) is provided with from last to distributing down in proper order: the device comprises a collimating lens (11), a focusing lens (12) and a 45-degree lens (14), wherein a focusing mechanism (13) is positioned outside a laser focusing head (1), and the focusing mechanism (13) is used for adjusting the upper position and the lower position of the focusing lens (12); a conical funnel-shaped transition bin (15) is arranged below the laser focusing head (1), an air inlet (10) is arranged on one side of the upper portion of the transition bin (15), a ball inlet (9) is arranged below the air inlet (10), the rotating disc (6) is positioned below the transition bin (15), and a welding nozzle (8) and an imaging window (7) are arranged on the rotating disc (6); the air inlet (10) is used for accessing protective gas, and the ball inlet (9) is used for pushing the solder balls with different particle sizes into the transition bin (15);
the imaging lens (5) is fixed on the side of the laser focusing head (1), the installation height of the imaging lens (5) corresponds to the position of the 45-degree mirror (14), the CCD camera (4) is connected with the imaging lens (5), and the CCD camera (4) is used for shooting welding spot images;
the rotary motor (2) is positioned on one side of the laser focusing head (1), and the rotary motor (2) is used for driving a welding nozzle (8) or an imaging window (7) on the rotary disk (6) to be in rapid butt joint with the transition bin (15);
the controller (3) is used for controlling according to a set program: rotating a rotating disc, focusing a focusing mechanism, shooting welding spots by a CCD camera, implanting solder balls, and emitting or stopping laser;
in work, laser from the upper part of the laser focusing head (1) vertically and downwards sequentially penetrates through the collimating lens (11), the focusing lens (12), the 45-degree lens (14), the welding nozzle (8) or the imaging window (7) and then irradiates on the welding pad to realize welding; meanwhile, after the reflected light of the corresponding welding spot on the welding pad vertically upwards penetrates through a welding nozzle (8) or an imaging window (7), the reflected light is reflected by a 45-degree mirror (14) and then changes a path, and the reflected light is horizontally emitted to an imaging lens (5) and then is used for a CCD camera (4) to acquire an image in real time;
setting: the vertically downward laser emitting light is coaxial with the vertically upward pad reflected light.
2. The solder ball bonding apparatus with coaxial vision system of claim 1, wherein: the rotating disc (6) is provided with at least one welding nozzle (8) of different sizes and at least one imaging window (7).
3. The solder ball bonding apparatus with coaxial vision system of claim 1, wherein: and a sealing element (16) is arranged on the welding nozzle (8) of the rotating disc (6), and the sealing element (16) is used for realizing the sealing between the lower end of the transition bin (6) and the welding nozzle (8).
4. The solder ball bonding apparatus with coaxial vision system of claim 1, wherein: the laser is selected to be a continuous or quasi-continuous semiconductor laser.
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