CN110957152A - Take condenser winder of outsourcing - Google Patents
Take condenser winder of outsourcing Download PDFInfo
- Publication number
- CN110957152A CN110957152A CN201911333840.9A CN201911333840A CN110957152A CN 110957152 A CN110957152 A CN 110957152A CN 201911333840 A CN201911333840 A CN 201911333840A CN 110957152 A CN110957152 A CN 110957152A
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- China
- Prior art keywords
- material disc
- disc
- station
- machine head
- film path
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000012946 outsourcing Methods 0.000 title description 4
- 239000000463 material Substances 0.000 claims abstract description 107
- 238000007789 sealing Methods 0.000 claims abstract description 27
- 238000004804 winding Methods 0.000 claims abstract description 19
- 239000003990 capacitor Substances 0.000 claims abstract description 16
- 238000003825 pressing Methods 0.000 claims abstract description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 13
- 239000000758 substrate Substances 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 238000013461 design Methods 0.000 abstract description 2
- 206010053615 Thermal burn Diseases 0.000 abstract 1
- 239000010408 film Substances 0.000 description 32
- 238000003780 insertion Methods 0.000 description 8
- 230000037431 insertion Effects 0.000 description 8
- 239000005022 packaging material Substances 0.000 description 7
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000011104 metalized film Substances 0.000 description 3
- 229920006280 packaging film Polymers 0.000 description 3
- 239000012785 packaging film Substances 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/02—Machines for winding capacitors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/003—Apparatus or processes for encapsulating capacitors
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention discloses a capacitor winding machine with an outer package, which comprises a machine head mechanism, a material disc mechanism, a cutter inner sealing mechanism, an outer package inserting mechanism, a pressing wheel mechanism, an outer sealing mechanism, a flattening mechanism, a hopper mechanism and the like, wherein the machine head mechanism is divided into two stations, namely a station I and a station II; according to the invention, through the outer package inserting mechanism, a section of outer package film can be inserted into the structure of the original capacitor, the core is not easy to scald during outer sealing, the rolled core is flattened by the flattening mechanism, the machine head structure adopts a double-station design, two stations are respectively controlled by one servo motor, and the working efficiency is higher.
Description
Technical Field
The invention relates to a capacitor winder with an outer bag, and belongs to the technical field of winders.
Background
In the prior art, the metalized film capacitor directly ensures that the wound film layers are directly insulated from each other by cleaning the metal layer on the film capacitor, but the method of cleaning the metal layer cannot ensure absolute cleanness, and a small amount of metal layer always remains on the film, so that the wound film capacitor has the possibility of capacity deviation and short circuit.
Disclosure of Invention
The technical problem to be solved by the present invention is to overcome the drawbacks of the prior art and to provide a strap-wrapped capacitor winder which provides the problems set forth in the background above.
In order to solve the technical problems, the invention provides the following technical scheme: a capacitor winding machine with an outer package comprises a substrate, wherein a machine head mechanism is arranged on the substrate, a first station and a second station are respectively positioned on two sides of the top of the machine head mechanism, a first material disc, a second material disc, a third material disc and a fourth material disc are respectively positioned in the circumferential direction of the machine head mechanism, a material film path is arranged between the first station and the machine head mechanism, a winding needle is connected onto the first station, a material film wound by the winding needle passes through the first material disc, the second material disc, the third material disc and the fourth material disc and is sent out through a roller below the material film path along the material film path, the material film path is arranged between the fourth material disc and a pressing wheel mechanism close to one side of the machine head mechanism, a cutter cutting board is connected between the first station and the second station, a cutter inner sealing mechanism is connected above the machine head mechanism, an outer sealing mechanism is arranged below the machine head mechanism, the outer packaging mechanism is characterized in that a flattening core box is arranged below one end of the bottom of the flattening mechanism, a funnel mechanism is connected to the other end of the bottom of the flattening mechanism, a finished product box is arranged below the output end of the funnel mechanism, a first outer packaging material disc is arranged above the flattening mechanism, and an outer packaging film on the material disc is inserted into an outer packaging insertion mechanism along an outer packaging film path by the first outer packaging material disc and a second outer packaging material disc above the first outer packaging material disc.
According to a preferable technical scheme, the cutter inner sealing mechanism comprises a slide rail, a slide block, a cylinder seat, a cylinder I, a fixed seat, a press block, a cutter, an inner sealing iron, a fixed block, a guide rod, a bearing seat and a cylinder II, the cylinder seat is fixedly connected to the top of the slide rail, the slide block is slidably connected to the outer wall of one end, close to the cylinder seat, of the slide rail, the fixed seat is fixedly connected to the inside of the slide block, the press block is fixedly connected to one end, far away from the slide block, of the fixed seat, the cutter is installed on one side of the inside of the bottom end of the press block, the inner sealing iron is installed on the other side of the inside of the bottom end of the press block, the fixed block is fixedly connected to the top of the fixed block, the top of each.
As a preferable technical scheme of the invention, the bottom of the machine head mechanism is fixedly connected with a driving motor.
In a preferred embodiment of the present invention, the first wrapping material disk and the second wrapping material disk are transported by a plurality of rollers along a wrapping film path between the first wrapping material disk and the first wrapping insertion mechanism, a wrapping film path between the first wrapping insertion mechanism and the second wrapping material disk, a material film path at one end of the third material disk, a material film path at one end of the fourth material disk, a material film path at one end of the second material disk, and a material film path at one end of the first material disk.
As a preferred technical scheme of the invention, the machine head mechanism, the station I, the station II, the winding needle, the material film path, the material disc I, the material disc III, the material disc IV, the pressing wheel mechanism, the cutting board, the outer sealing mechanism, the outer packaging inserting mechanism, the outer packaging film path, the outer packaging material disc I, the roller, the flattening mechanism, the funnel machine, the flattening core and a plurality of rollers are all arranged on the substrate.
The invention has the following beneficial effects: according to the invention, through the outer package inserting mechanism, a section of outer package film can be inserted into the structure of the original capacitor, so that the core is not easily scalded during outer sealing; a flattening mechanism is designed, so that the rolled core can be flattened; the machine head structure adopts a double-station design, and the two stations are respectively controlled by one servo motor, so that the working efficiency is higher.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic structural view of a cutter inner sealing mechanism of the present invention;
fig. 4 is a schematic structural view of the outsourcing insertion mechanism of the present invention.
In the figure: 1. a machine head mechanism; 2. a first station; 3. a second station; 4. coiling a needle; 5. a material film path; 6. a first material disc; 7. disassembling the material tray II; 8. a material disc III; 9. a material disc IV; 10. A pinch roller mechanism; 11. a cutter inner sealing mechanism; 112. a slide rail; 113. a slider; 114. a cylinder block; 115. a first cylinder; 116. a fixed seat; 117. briquetting; 118. a cutter; 119. an inner sealing iron; 1110. a fixed block; 1111. a guide bar; 1112. a bearing seat; 1113. a second air cylinder; 12. a cutting board; 13. an outer sealing mechanism; 14. an outsourcing insertion mechanism; 15. an overwrap path; 16. a first outer packaging material disc; 17. a roller; 18. a second outer packaging material disc; 19. a flattening mechanism; 20. a hopper mechanism; 21. a finished product box; 22. flattening the core box; 23. a substrate.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Examples
As shown in fig. 1-4, a capacitor winding machine with an outer package comprises a substrate 23, wherein a machine head mechanism 1 is arranged on the substrate 23, a first station 2 and a second station 3 are respectively located on two sides of the top of the machine head mechanism 1, a first material disc 6, a second material disc 7, a third material disc 8 and a fourth material disc 9 are respectively located in the circumferential direction of the machine head mechanism 1, and a material film path 5 is arranged between the first material disc 6, the second material disc 7, the third material disc 8 and the fourth material disc 9 and the machine head mechanism 1, a winding needle 4 is connected to the first station 2, and a material film wound by the winding needle 4 is sent out through the first material disc 6, the second material disc 7, the third material disc 8 and the fourth material disc 9 and;
a material film path 5 is arranged between the material disc four 9 and a pressing wheel mechanism 10 close to one side of the machine head mechanism 1, a cutter cutting board 12 is connected between the station one 2 and the station two 3, a cutter inner sealing mechanism 11 is connected above the machine head mechanism 1, an outer sealing mechanism 13 is arranged below the machine head mechanism 1, a flattening mechanism 19 is arranged at one side close to the station two 3, a flattening core box 22 is arranged below one end of the bottom of the flattening mechanism 19, a funnel mechanism 20 is connected to the other end of the bottom of the flattening mechanism 19, a finished product box 21 is arranged below the output end of the funnel mechanism 20, a first wrapping material disc 16 is arranged above the flattening mechanism 19, and a first wrapping material disc 16 and a second wrapping material disc 18 above the first wrapping material disc insert the outer wrapping film on the material disc into the outer wrapping insertion mechanism 14 along the outer wrapping film path 15.
The cutter inner sealing mechanism 11 comprises a slide rail 112, a slide block 113, a cylinder seat 114, a first cylinder 115, a fixed seat 116, a pressing block 117, a cutter 118, an inner sealing soldering iron 119, a fixed block 1110, a guide rod 1111, a bearing seat 1112 and a second cylinder 1113, slide rail 112 top fixedly connected with cylinder block 114, slide rail 112 is close to the one end outer wall sliding connection of cylinder block 114 has slider 113, the inside fixedly connected with fixing base 116 of slider 113, fixing base 116 keeps away from the one end fixedly connected with briquetting 117 of slider 113, cutter 118 is installed to inside one side of briquetting 117 bottom, seal flatiron 119 in the inside opposite side of briquetting 117 bottom is installed, briquetting 117 top is fixed with fixed block 1110, a plurality of guide bars 1111 of fixed block 1110 top fixedly connected with, every guide bar 1111 top respectively with the bottom fixed connection of bearing frame 1112, two 1113 of cylinder are installed to the one end that bearing frame 1112 is close to slide rail 112.
The bottom of the machine head mechanism 1 is fixedly connected with a driving motor.
An outer wrapping film path 15 between a first outer wrapping material disc 16 and an outer wrapping insertion mechanism 14, an outer wrapping film path 15 between the outer wrapping insertion mechanism 14 and a second outer wrapping material disc 18, a material film path 5 at one end of a third material disc 8, a material film path 5 at one end of a fourth material disc 9, a material film path 5 at one end of a second material disc 7 and a material film path 5 at one end of a first material disc 6 are all conveyed through a plurality of rollers 17.
The machine head mechanism 1, the first station 2, the second station 3, the winding needle 4, the material film path 5, the first material disc 6, the first material disc 7, the third material disc 8, the fourth material disc 9, the pressing wheel mechanism 10, the pressing wheel mechanism 11, the cutting board 12, the outer sealing mechanism 13, the outer package inserting mechanism 14, the outer package film path 15, the first outer package material disc 16, the roller 17, the roller 18, the flattening mechanism 19, the hopper machine 20, the hopper machine 21, the flattening core 22 and a plurality of rollers are all arranged on the substrate 23.
Specifically, the machine head mechanism 1 is divided into two stations, namely a station I2 and a station II 3, in the station I2, four material discs wind a metallized film on a material disc into a winding needle 4 of the station I2 along a material film path through a roller 17, and a pressing wheel mechanism 10 is arranged below the station I2 and can press the metallized film during winding, so that the pressure is constant during winding, and air brought in during winding is discharged; after the winding of the first station 2 is finished, the body of the machine head mechanism 1 rotates anticlockwise by 180 degrees to reach a second station 3, and meanwhile, the cutter inner sealing mechanism 11, the outer package inserting mechanism 14, the outer sealing mechanism 13 and the flattening mechanism 19 sequentially act to complete the winding process of the capacitor core; and most preferably out of the hopper mechanism 20 or the collapsing mechanism 19 into a finished product box 21 or a collapsing core box 22.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that various changes, modifications and substitutions can be made without departing from the spirit and scope of the invention as defined by the appended claims. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The capacitor winding machine with the outer package is characterized by comprising a substrate (23), wherein a machine head mechanism (1) is arranged on the substrate (23), a first station (2) and a second station (3) are respectively positioned on two sides of the top of the machine head mechanism (1), a first material disc (6), a second material disc (7), a third material disc (8) and a fourth material disc (9) are respectively positioned in the circumferential direction of the machine head mechanism (1), a material film path (5) is arranged between the material discs and the machine head mechanism (1), a winding needle (4) is connected to the first station (2), and a material film wound by the winding needle (4) passes through the first material disc (6), the second material disc (7), the third material disc (8) and the fourth material disc (9) and is sent out through a roller (17) below the material disc along the material film path (5);
a material film path (5) is arranged between the material disc four (9) and a pressing wheel mechanism (10) close to one side of the machine head mechanism (1), a cutter cutting board (12) is connected between the station one (2) and the station two (3), a cutter inner sealing mechanism (11) is connected above the machine head mechanism (1), an outer sealing mechanism (13) is arranged below the machine head mechanism (1), a flattening mechanism (19) is arranged at one side close to the station two (3), a flattening core box (22) is arranged below one end of the bottom of the flattening mechanism (19), a funnel mechanism (20) is connected at the other end of the bottom of the flattening mechanism (19), a finished product box (21) is arranged below the output end of the funnel mechanism (20), a wrapping material disc I (16) is arranged above the flattening mechanism (19), and a wrapping film on the material disc I (16) and a wrapping material disc II (18) above the wrapping material disc I (16) insert a wrapping film on the material disc into an outer wrapping film path (15 Is inserted into the mechanism (14).
2. The capacitor winder with the outer package according to claim 1, wherein the cutter inner sealing mechanism (11) comprises a sliding rail (112), a sliding block (113), a cylinder seat (114), a cylinder I (115), a fixing seat (116), a pressing block (117), a cutter (118), an inner sealing iron (119), a fixing block (1110), a guide rod (1111), a bearing seat (1112) and a cylinder II (1113), the cylinder seat (114) is fixedly connected to the top of the sliding rail (112), the sliding block (113) is slidably connected to the outer wall of one end of the sliding rail (112) close to the cylinder seat (114), the fixing seat (116) is fixedly connected to the inside of the sliding block (113), the pressing block (117) is fixedly connected to one end of the fixing seat (116) far away from the sliding block (113), the cutter (118) is installed on one side of the inside of the bottom end of the pressing block (117), and the inner sealing iron (119) is installed on the, briquetting (117) top is fixed with fixed block (1110), a plurality of guide bars (1111) of fixed block (1110) top fixedly connected with, every guide bar (1111) top respectively with the bottom fixed connection of bearing frame (1112), cylinder two (1113) are installed to the one end that bearing frame (1112) are close to slide rail (112).
3. A belt-wrapped capacitor winder as claimed in claim 1, characterized in that the bottom of the head mechanism (1) is fixedly connected to a drive motor.
4. A capacitor winder with overwrap according to claim 1, characterized in that the overwrap path (15) between the first (16) and the overwrap inserter (14), the overwrap path (15) between the overwrap inserter (14) and the second (18) overwrap disc, the material film path (5) at the third (8) end of the disc, the material film path (5) at the fourth (9) end of the disc, the material film path (5) at the second (7) end of the disc and the material film path (5) at the first (6) end of the disc are all transported by means of rollers (17).
5. The strip-wrapped capacitor winder as claimed in claim 1, wherein the head mechanism (1), the first station (2), the second station (3), the winding needle (4), the material film path (5), the first material disc (6), the first material disc (7), the third material disc (8), the fourth material disc (9), the pinch roller mechanism (10), the pinch roller mechanism (11), the cutter anvil (12), the outer sealing mechanism (13), the outer wrapping inserting mechanism (14), the outer wrapping film path (15), the first outer wrapping material disc (16), the roller (17), the roller (18), the flattening mechanism (19), the funnel machine (20), the funnel machine (21), the flattening core (22) and the plurality of rollers are mounted on the substrate (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911333840.9A CN110957152A (en) | 2019-12-23 | 2019-12-23 | Take condenser winder of outsourcing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911333840.9A CN110957152A (en) | 2019-12-23 | 2019-12-23 | Take condenser winder of outsourcing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110957152A true CN110957152A (en) | 2020-04-03 |
Family
ID=69983507
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911333840.9A Pending CN110957152A (en) | 2019-12-23 | 2019-12-23 | Take condenser winder of outsourcing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110957152A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113178343A (en) * | 2021-03-31 | 2021-07-27 | 深圳圣融达科技有限公司 | Outer envelope formula film capacitor coiler |
-
2019
- 2019-12-23 CN CN201911333840.9A patent/CN110957152A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113178343A (en) * | 2021-03-31 | 2021-07-27 | 深圳圣融达科技有限公司 | Outer envelope formula film capacitor coiler |
| CN113178343B (en) * | 2021-03-31 | 2022-07-08 | 四川圣融达容阻科技有限公司 | Outer envelope formula film capacitor coiler |
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