CN110952092A - Integrated small-sized laser cladding equipment - Google Patents

Integrated small-sized laser cladding equipment Download PDF

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Publication number
CN110952092A
CN110952092A CN201911346389.4A CN201911346389A CN110952092A CN 110952092 A CN110952092 A CN 110952092A CN 201911346389 A CN201911346389 A CN 201911346389A CN 110952092 A CN110952092 A CN 110952092A
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China
Prior art keywords
laser cladding
platform
module
laser
rotary
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Pending
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CN201911346389.4A
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Chinese (zh)
Inventor
兰晋
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Tianjin Wei Fu Intelligent Equipment Co Ltd
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Tianjin Wei Fu Intelligent Equipment Co Ltd
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Priority to CN201911346389.4A priority Critical patent/CN110952092A/en
Publication of CN110952092A publication Critical patent/CN110952092A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
    • C23C24/10Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention relates to the technical field of laser cladding, in particular to an integrated small-sized laser cladding device, which comprises a platform, a laser cladding head movement mechanism and a workpiece fixing mechanism, wherein the platform is provided with a laser cladding head movement mechanism; the lower part of the platform is fixed on a platform bracket, and the laser cladding head movement mechanism comprises a portal frame, a beam module, a lifting module, a front-back movement module and a laser cladding head; the laser cladding device comprises a gantry, a front-back moving module, a beam module, a lifting module, a laser cladding head and a laser cladding head, wherein the front-back moving module is arranged on two sides of the platform, the bottom of the gantry is respectively connected with the movable end of the front-back moving module, the beam module is arranged on the upper portion of the gantry and used for driving the lifting module to move left and right, the lifting module is arranged on the movable end of the beam module, and the laser cladding head is. The device removes a complex auxiliary matching structure, reasonably arranges an air path and a water path structure, uses a semiconductor optical fiber coupling laser with lower power, greatly reduces the manufacturing cost and is simple and convenient to operate and maintain.

Description

Integrated small-sized laser cladding equipment
Technical Field
The invention relates to the technical field of laser cladding, in particular to integrated small-sized laser cladding equipment.
Background
The existing laser cladding mainly aims at repairing large workpieces with high added values, and small products with larger market demand are cooled down, mainly because conventional laser cladding complete equipment is complex and high in cost, the cost of repairing the workpieces is difficult to be lower than the price of new products, and the repair is not as easy as replacement for users.
Two main types of large-scale laser cladding equipment are provided. One is a special device: the laser cladding equipment for repairing large shafts in batches specially has the advantages of high laser power, large volume, strong pertinence, simplicity in operation, suitability for batch production and high efficiency. The other is a multifunctional device: the mechanical arm is matched with the positioner or the electric control rotary table, so that the fusion covering machine is suitable for fusion covering work or experiment on workpieces with complex shapes, and is convenient for field repair; but the mechanical arm is complex to operate, the system integration level is low, and the use efficiency is not high.
Most laser cladding equipment almost consists of the following subsystems: the device comprises a machine tool motion structure (a special machine or a mechanical arm), a control cabinet, lasers (a direct light emitting semiconductor laser and an optical fiber coupling semiconductor laser), a laser power supply (including a control) system, a water chiller, a powder feeding system (a powder feeder and a powder feeding head), a smoke purifier, an air compressor and other peripheral auxiliary systems. Each part is an independent control system for purchasing different manufacturers; the device has the advantages of large occupied area, complex assembly, maintenance and disassembly, high accident rate caused by the exposure of cables and water pipes, low integration and automation degree, insufficient or excessive interlocking protection and incapability of carrying out more and deeper associated control.
Disclosure of Invention
The invention aims to overcome the defects of the technology and provide integrated small-sized laser cladding equipment.
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a small-size laser cladding equipment of integration which characterized in that: the device comprises a platform, a laser cladding head movement mechanism and a workpiece fixing mechanism; the lower part of the platform is fixed on a platform bracket, and the laser cladding head movement mechanism comprises a portal frame, a beam module, a lifting module, a front-back movement module and a laser cladding head; the laser cladding device comprises a gantry, a front-back moving module, a beam module, a lifting module, a laser cladding head and a laser cladding head, wherein the front-back moving module is arranged on two sides of the platform, the bottom of the gantry is respectively connected with the movable end of the front-back moving module, the beam module is arranged on the upper part of the gantry and is used for driving the lifting module to move left and right, the lifting module is arranged on the movable end of the beam module, and the laser cladding head;
the workpiece fixing mechanism comprises a workbench, a rotary three-jaw chuck, a rotary speed reducing motor, a rotary main gear, a rotary pinion, a trunnion, a pitching speed reducing motor, a pitching worm gear and a pitching worm; the two ends of the workbench are respectively connected with trunnions, the trunnions are connected with supporting blocks on the platform, the rotary three-jaw chuck is embedded in the workbench, the rotary pinion is fixed at the bottom of the rotary three-jaw chuck and meshed with the rotary main gear, the rotary main gear is fixed on an output shaft of the rotary speed reducing motor, and the rotary speed reducing motor, the rotary main gear and the rotary pinion are all positioned in the workbench; the upper portion of every single move worm wheel with the bottom fixed connection of workstation, the lower part of every single move worm wheel with the every single move worm meshes, the one end of every single move worm with the output of every single move gear motor is connected, the every single move gear motor install in the middle part of middle support, the both ends of middle support respectively with the platform support is connected.
Preferably, the middle part of the middle bracket is provided with a dust collecting cavity.
Preferably, a semiconductor fiber coupling laser and a semiconductor laser light source are sequentially installed on the lower portion of the middle support, the semiconductor laser light source is used for supplying power to the semiconductor fiber coupling laser, and the semiconductor fiber coupling laser is connected with the laser cladding head through an optical fiber.
Preferably, the semiconductor laser power supply is a water-cooling power supply.
Preferably, the water circulation device also comprises an air filtering mechanism and a water circulation mechanism; the air filtering mechanism is arranged on the front side below the platform; the air filtering mechanism comprises filter cotton and a turbine fan, an air inlet is formed in the front side of the platform, the filter cotton is arranged below the air inlet, the turbine fan is located below the filter cotton, an air outlet of the turbine fan is respectively aligned to one side of the semiconductor optical fiber coupling laser and one side of the semiconductor laser light source, the water circulation mechanism is arranged on the rear side below the platform and comprises a water pump, a water tank and a water heat exchanger, the water pump is respectively connected with the water tank and the water heat exchanger, and an air outlet is formed in the rear side of the platform.
Preferably, the left side and the right side below the platform are provided with a pressure powder feeding system and an electric control system.
Compared with the existing structure, the device has the advantages that the complex auxiliary matching structure is removed, the overall structure is designed independently, the air path and water path structures are arranged reasonably, the semiconductor optical fiber coupling laser with lower power is used, the manufacturing cost is greatly reduced, and the operation and maintenance are simple and convenient.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view taken at A-A of FIG. 1;
FIG. 3 is a schematic diagram of the internal and external circulating water systems of the present invention.
Detailed Description
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
As shown in fig. 1 and 2, an integrated small-sized laser cladding device comprises a platform 1, a laser cladding head movement mechanism 2 and a workpiece fixing mechanism 3; the lower part of the platform is fixed on the platform bracket 4, and the laser cladding head movement mechanism comprises a portal frame 20, a beam module 21, a lifting module 22, a front-back movement module 23 and a laser cladding head 24; the front-back moving modules are arranged on two sides of the platform, and all modules in the invention adopt outsourcing mode and are all of the existing structure. The portal frame on the upper portion is driven to move back and forth through the back-and-forth moving module, the bottom of the portal frame is connected with the movable end of the back-and-forth moving module respectively, the beam module is installed on the upper portion of the portal frame and used for driving the lifting module to move left and right, the lifting module is installed on the movable end of the beam module, and the laser cladding head is installed on the movable end of the lifting module. The gantry structure can make a larger card loading space, has better overall strength and is suitable for processing precise small parts with higher precision.
The workpiece fixing mechanism comprises a workbench 30, a rotary three-jaw chuck 31, a rotary speed reducing motor 32, a rotary main gear 33, a rotary pinion 34, a trunnion 35, a pitch speed reducing motor 36, a pitch worm wheel 37 and a pitch worm 38; the utility model discloses a rotary three-jaw chuck, including workstation, rotary three-jaw chuck, rotatory main gear, rotatory pinion, rotatory main gear, rotatory gear, work piece dress card is in the rotary three-jaw chuck, the trunnion is connected respectively at the both ends of workstation, the trunnion with supporting shoe on the platform is connected, can make the workstation rotate around the trunnion, rotatory three-jaw chuck embedding is in the workstation, the bottom of rotatory three-jaw chuck is fixed rotatory pinion, rotatory pinion with rotatory master gear meshes, rotatory master gear is fixed on the output shaft of rotatory gear motor, rotatory master gear and rotatory pinion all are located inside the workstation, work piece dress card is on rotatory three-jaw chuck, rotation angle wantonly.
The upper portion of every single move worm wheel with the bottom fixed connection of workstation, every single move worm wheel is semicircular structure, the lower part of every single move worm wheel with the every single move worm meshes, the one end of every single move worm with the output of every single move gear motor is connected, and the every single move worm is controlled by the every single move gear motor, carries out certain angle's rotation work around the trunnion to the workstation, the every single move gear motor is installed the middle part of middle support, the both ends of middle support respectively with platform leg joint.
And the middle part of the middle bracket is provided with a dust collecting cavity 5. Collecting slag and waste powder material produced in the work. The pitching mechanism of the workbench is arranged in the workbench, and the worm gear and the motor mechanism are hermetically wrapped for dust prevention.
And a semiconductor optical fiber coupling laser 6 and a semiconductor laser power supply 7 are sequentially arranged at the lower part of the middle bracket, the semiconductor laser power supply is used for supplying power to the semiconductor optical fiber coupling laser, and the semiconductor optical fiber coupling laser is connected with the laser cladding head through an optical fiber.
The semiconductor laser power supply adopts a water-cooling power supply, so that the heat dissipation capacity of air cooling inside the equipment is reduced, and the integral temperature control of the working environment is facilitated.
Also comprises an air filtering mechanism 8 and a water circulation mechanism 9; the air filtering mechanism is arranged on the front side below the platform; the air filtering mechanism comprises filter cotton 81 and a turbine fan 82, an air inlet 83 is formed in the front side of the platform, the filter cotton is arranged below the air inlet 83, the turbine fan is located below the filter cotton, and an air outlet of the turbine fan is aligned to one side of the semiconductor optical fiber coupling laser and one side of the semiconductor laser light source respectively. The air inlet is under negative pressure, smoke dust generated during working enters through the air inlet, is filtered by the filter cotton layer by layer and then enters the lower turbine fan, and the turbine fan is responsible for providing power for air circulation; air blown out from the turbine fan passes through the laser and the power supply and reaches the opposite water circulation system, and the heat outside the systems is taken away, so that the systems are in a constant-temperature working state; the hot air passes through the air radiator at the air outlet, the air radiator is connected with the external water cooler, the air is cooled and blown out from the air outlet of the platform to form a closed loop.
The water circulation mechanism is arranged on the rear side below the platform, the water circulation mechanism 9 comprises a water pump 91, a water tank 92, a water heat exchanger 93, a filter element and other devices (not shown in the figure), the water pump is respectively connected with the water tank and the water heat exchanger, and an air outlet 94 is formed in the rear side of the platform. The heat dissipation device mainly dissipates heat of main heat sources of a semiconductor optical fiber coupling laser, a semiconductor laser power supply and a laser cladding head. As shown in fig. 3, the working flow of the internal circulation water cooling is as follows: the water in the water tank is divided into two paths after passing through the water pump and the filter element, one path of water is sent into the laser for laser heat dissipation, and the water is sent out and passes through the power supply for heat dissipation; the other path dissipates heat through the laser cladding head, the two paths of heated hydration flow are injected into the water heat exchanger, and the hydration flow flows back into the water tank after being cooled by the water heat exchanger. The other path of the water heat exchanger is externally connected with an external circulation water cooling machine and is responsible for refrigeration. Because the internal circulation water route is shorter, each device selects excellent stainless steel material, uses high-purity deionized water, can be for a long time free of maintenance. And the requirement on external circulation is low, so that the client can solve the problem by himself. Therefore, the internal and external circulating water is isolated, the probability of laser damage caused by the blockage of pipelines due to water quality deterioration is reduced, and the daily maintenance of customers is facilitated.
The left side of the periphery of the platform support is provided with a pressure powder feeder system 10, specifically a powder feeder with a double-cylinder structure and a powder feeding disc structure driven by a motor, and the powder feeder can continuously feed powder under the condition of uninterrupted work.
The right side of the periphery of the platform support is provided with an electric control system 11 of the whole set of system, and the electric control system comprises servo drivers of all shaft motors, frequency converters of water pumps, low-voltage devices of all paths of circuit breakers, contactors, relays and the like, and a PLC control module. 5 movement axes are controlled to operate independently and 3 movement axes are linked simultaneously in a centralized mode, parameters such as water flow, pressure, temperature and humidity of a light source during operation of the laser are detected, normal operation light emitting of the laser is guaranteed, output power of the laser is adjusted at will, meanwhile, the powder feeding amount can be adjusted, and on-off control of devices such as protective gas and an air filter is achieved.
The whole outer surface of the laser cladding system is provided with a sheet metal shell as a protective cover 12, so that the laser cladding system has the functions of laser protection and sealing the interior and isolating and purifying air.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (6)

1. The utility model provides a small-size laser cladding equipment of integration which characterized in that: the device comprises a platform, a laser cladding head movement mechanism and a workpiece fixing mechanism; the lower part of the platform is fixed on a platform bracket, and the laser cladding head movement mechanism comprises a portal frame, a beam module, a lifting module, a front-back movement module and a laser cladding head; the laser cladding device comprises a gantry, a front-back moving module, a beam module, a lifting module, a laser cladding head and a laser cladding head, wherein the front-back moving module is arranged on two sides of the platform, the bottom of the gantry is respectively connected with the movable end of the front-back moving module, the beam module is arranged on the upper part of the gantry and is used for driving the lifting module to move left and right, the lifting module is arranged on the movable end of the beam module, and the laser cladding head;
the workpiece fixing mechanism comprises a workbench, a rotary three-jaw chuck, a rotary speed reducing motor, a rotary main gear, a rotary pinion, a trunnion, a pitching speed reducing motor, a pitching worm gear and a pitching worm; the two ends of the workbench are respectively connected with trunnions, the trunnions are connected with supporting blocks on the platform, the rotary three-jaw chuck is embedded in the workbench, the rotary pinion is fixed at the bottom of the rotary three-jaw chuck and meshed with the rotary main gear, the rotary main gear is fixed on an output shaft of the rotary speed reducing motor, and the rotary speed reducing motor, the rotary main gear and the rotary pinion are all positioned in the workbench; the upper portion of every single move worm wheel with the bottom fixed connection of workstation, the lower part of every single move worm wheel with the every single move worm meshes, the one end of every single move worm with the output of every single move gear motor is connected, the every single move gear motor install in the middle part of middle support, the both ends of middle support respectively with the platform support is connected.
2. The integrated small-sized laser cladding equipment according to claim 1, wherein: and the middle part of the middle bracket is provided with a dust collecting cavity.
3. The integrated small-sized laser cladding equipment according to claim 1, wherein: the semiconductor optical fiber coupling laser and the semiconductor laser power supply are sequentially installed on the lower portion of the middle support, the semiconductor laser power supply is used for supplying power to the semiconductor optical fiber coupling laser, and the semiconductor optical fiber coupling laser is connected with the laser cladding head through optical fibers.
4. The integrated small-sized laser cladding equipment according to claim 3, wherein: the semiconductor laser power supply is a water-cooling power supply.
5. The integrated small-sized laser cladding equipment according to claim 3, wherein: the device also comprises an air filtering mechanism and a water circulation mechanism; the air filtering mechanism is arranged on the front side below the platform; the air filtering mechanism comprises filter cotton and a turbine fan, an air inlet is formed in the front side of the platform, the filter cotton is arranged below the air inlet, the turbine fan is located below the filter cotton, an air outlet of the turbine fan is respectively aligned to one side of the semiconductor optical fiber coupling laser and one side of the semiconductor laser light source, the water circulation mechanism is arranged on the rear side below the platform and comprises a water pump, a water tank and a water heat exchanger, the water pump is respectively connected with the water tank and the water heat exchanger, and an air outlet is formed in the rear side of the platform.
6. The integrated small-sized laser cladding equipment according to claim 5, wherein: and the left side and the right side below the platform are provided with a pressure powder feeding system and an electric control system.
CN201911346389.4A 2019-12-24 2019-12-24 Integrated small-sized laser cladding equipment Pending CN110952092A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112195464A (en) * 2020-09-24 2021-01-08 西安航空职业技术学院 Laser cladding workpiece clamping device with powder recovery function
CN113359605A (en) * 2021-06-03 2021-09-07 西安必盛激光科技有限公司 Laser-based cladding treatment equipment and method for part surface

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CN108380879A (en) * 2018-04-28 2018-08-10 上海产业技术研究院 Using laser as the wire feed 3D printer and its Method of printing of heat source
CN108747697A (en) * 2018-05-07 2018-11-06 芜湖良匠机械制造有限公司 A kind of rotating device of fluid pressure type glass substrate frame processing
CN109048402A (en) * 2018-11-02 2018-12-21 张敏 A kind of mobile micro- angular adjustment machining center self-powered platform of multistation
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CN110408923A (en) * 2019-06-13 2019-11-05 北京机科国创轻量化科学研究院有限公司 A kind of five-axle linkage optical-fiber laser cladding equipment
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CN102266942A (en) * 2011-07-15 2011-12-07 华中科技大学 Selective laser melting rapid forming device for directly manufacturing large-size parts
CN103008967A (en) * 2012-12-20 2013-04-03 山东大学 Reproducing and processing system based on laser fusion covering
CN203045166U (en) * 2013-01-21 2013-07-10 苏州迅镭激光科技有限公司 Cooling device of laser welding machine
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CN203972857U (en) * 2014-08-06 2014-12-03 成都惠灵丰金刚石钻头有限公司 Multifunctional turnover revolving worktable
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CN108747697A (en) * 2018-05-07 2018-11-06 芜湖良匠机械制造有限公司 A kind of rotating device of fluid pressure type glass substrate frame processing
CN109048402A (en) * 2018-11-02 2018-12-21 张敏 A kind of mobile micro- angular adjustment machining center self-powered platform of multistation
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112195464A (en) * 2020-09-24 2021-01-08 西安航空职业技术学院 Laser cladding workpiece clamping device with powder recovery function
CN112195464B (en) * 2020-09-24 2023-03-24 西安航空职业技术学院 Laser cladding workpiece clamping device with powder recovery function
CN113359605A (en) * 2021-06-03 2021-09-07 西安必盛激光科技有限公司 Laser-based cladding treatment equipment and method for part surface
CN113359605B (en) * 2021-06-03 2023-11-10 西安必盛激光科技有限公司 Equipment and method for cladding treatment of part surface based on laser

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