CN110950754A - Novel process for preparing chloro-propionyl chloride - Google Patents

Novel process for preparing chloro-propionyl chloride Download PDF

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Publication number
CN110950754A
CN110950754A CN201911381488.6A CN201911381488A CN110950754A CN 110950754 A CN110950754 A CN 110950754A CN 201911381488 A CN201911381488 A CN 201911381488A CN 110950754 A CN110950754 A CN 110950754A
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tank
phosphorous acid
distillation
propionyl chloride
chlorine
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曹长峰
陆鹏
靳延辉
周金东
毕海涛
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Xinhua Pharmaceutical Shouguang Co ltd
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Xinhua Pharmaceutical Shouguang Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/58Preparation of carboxylic acid halides
    • C07C51/60Preparation of carboxylic acid halides by conversion of carboxylic acids or their anhydrides or esters, lactones, salts into halides with the same carboxylic acid part
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/30Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/58Preparation of carboxylic acid halides
    • C07C51/62Preparation of carboxylic acid halides by reactions not involving the carboxylic acid halide group
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/58Preparation of carboxylic acid halides
    • C07C51/64Separation; Purification; Stabilisation; Use of additives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention discloses a new process for preparing chloro-propionyl chloride, which overcomes the defects that the phosphorous acid as a byproduct in the existing chloro-propionyl chloride production process is not thoroughly separated and is not easy to be treated and stored; the catalyst can not be reused, the yield is low, the cost is high, and the like, and the new process for preparing the chloropropionyl chloride is provided, the reaction product of propionic acid and phosphorus trichloride is kept stand and separated in the acylation process, the phosphorous acid at the lower layer meets the industrial phosphorous acid industry standard through hydrolysis, decoloration, negative pressure distillation and deep processing of slices, the product is easy to store in a solid state, and byproducts are easy to sell, thereby bringing extra economic benefit to companies; the crude propionyl chloride on the upper layer uses a novel catalyst in the chlorination process, the catalyst has ideal catalytic effect, can be repeatedly used, and has less high-temperature hard carbonization residue, so that the quantity and the quality of products are improved.

Description

Novel process for preparing chloro-propionyl chloride
Technical Field
The invention belongs to the technical field of organic synthesis, and particularly relates to a novel process for preparing chloro-propionyl chloride.
Background
The chloropropionyl chloride is an important organic synthetic raw material, is used for synthesizing ibuprofen in medicine, and is used for synthesizing herbicide in pesticide. Two reactions are mainly used in the process for preparing the chloro-propionyl chloride: acylation and chlorination. The acylation process in the traditional production process of the chloro-propionyl chloride can cause that the phosphorous acid is not completely separated by standing, the byproduct phosphorous acid does not meet the industrial standard, and the phosphorous acid solution is not easy to process and store; in the chlorination process, a liquid catalyst is used, high temperature carbonization is easy to occur, side reaction is caused, more subsequent residues are difficult to treat, the subsequent residues cannot be recycled, the cost is high, and the like.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a novel process for preparing the chloro-propionyl chloride, which has the advantages of low production cost, high yield, less side reaction and by-products, recyclable catalyst and energy conservation and environmental protection.
The technical scheme adopted by the invention is as follows: a new process for preparing chloro-propionyl chloride is characterized by comprising the following steps:
firstly, the method comprises the following steps: acylation Process
1.1: putting a certain amount of propionic acid in an acylation tank, dropwise adding phosphorus trichloride, heating after the dropwise adding is finished, controlling the temperature in the acylation tank to be 50-65 ℃, reacting for 4 hours, standing, cooling for 1-2 hours, and separating phosphorous acid on the lower layer;
1.2: placing the phosphorous acid obtained in the step 1.1 in a barrel, and transferring the crude propionyl chloride on the upper layer to an acylation distillation pot;
1.3: transferring the phosphorous acid in the step 1.2 to a hydrolysis tank, adding a proper amount of activated carbon according to the color of the phosphorous acid to ensure that the phosphorous acid is colorless, transferring the phosphorous acid in the hydrolysis tank to a storage tank before distillation through solid-liquid separation equipment under a vacuum condition, and observing a sight glass to ensure that the phosphorous acid is colorless during discharging;
1.4: transferring the colorless phosphorous acid obtained in the step 1.3 to an evaporator by using a pump for negative pressure distillation, stopping steam when no liquid flows out from a sight glass below a condenser, sampling and analyzing, and completing the distillation when the content reaches 99%;
1.5: transferring the qualified phosphorous acid obtained in the step 1.4 to a finished product storage tank, and slicing and bagging;
1.6: acylating and distilling the crude propionyl chloride on the upper layer, starting a distillation system, refluxing for 0.5-1 h, collecting low boiling, starting to receive a propionyl chloride finished product when the gas phase temperature is more than or equal to 80 ℃, controlling the reflux ratio, and stopping distillation when the temperature in the tank rises to 90 ℃ or the volume in the tank is less than or equal to 150L;
1.7: transferring the acylation finished product material propionyl chloride in the step 1.6 to a chlorination tank, and adding a novel catalyst A;
II, secondly: chlorination process
2.1: liquid chlorine vaporization: the liquid chlorine in the liquid chlorine storage tank is vaporized by a vaporizer through the pressure difference in the system to be converted into gas, and the gas is supplied for production and use after the pressure is stabilized by a chlorine buffer tank;
2.2: and (3) chlorine introducing process: recording an initial numerical value of the rotameter, opening a chlorine valve, introducing chlorine into the chlorination tank, controlling the temperature of the initial chlorine introduction tank to be 25-35 ℃, and then performing chlorination reaction according to the temperature gradient;
2.3: chlorination distillation: starting a distillation system, refluxing for 0.5 hour to obtain low boiling water, receiving the chlorinated propionyl chloride finished product when the gas phase temperature is more than or equal to 110 ℃, controlling the reflux ratio until the liquid temperature is 115-165 ℃ and the residual liquid is less than 800L, and stopping distillation.
Preferably, the novel catalyst A is solid super acid, which applies the proton acid catalysis principle and the strong acid provides proton H+Catalyzing electrophilic reactions or monomolecular nucleophilic substitution reactions.
The invention aims at the problems that the existing chloro-propionyl chloride production process has incomplete separation of the byproduct phosphorous acid, and is difficult to treat and store; the catalyst has the defects of non-reutilization, low yield, high cost and the like, and provides a new process for preparing the chloro-propionyl chloride. In the acylation process of the process, a product generated by the reaction of propionic acid and phosphorus trichloride is kept stand for separation, the lower layer of phosphorous acid meets the industrial standard of industrial phosphorous acid through hydrolysis, decoloration, negative pressure distillation and deep slicing processing, the product is easy to store in a solid state, and a byproduct is easy to sell, so that additional economic benefit is brought to a company; the crude propionyl chloride on the upper layer uses the novel solid catalyst A in the chlorination process, the catalyst has ideal catalytic effect, can be repeatedly used, and has less high-temperature carbonization residue, so that the quantity and the quality of the product are improved.
Detailed Description
Example 1: a new process for preparing chloro-propionyl chloride comprises the following specific operation steps:
firstly, the method comprises the following steps: acylation Process
1.1: putting a certain amount of propionic acid in an acylation tank, dropwise adding phosphorus trichloride, heating after the dropwise adding is finished, controlling the temperature in the acylation tank to be 50 ℃, reacting for 4 hours, standing, cooling for 1 hour, and separating phosphorous acid at the lower layer;
1.2: placing the phosphorous acid obtained in the step 1.1 in a barrel, and transferring the crude propionyl chloride on the upper layer to an acylation distillation pot;
1.3: transferring the phosphorous acid in the step 1.2 to a hydrolysis tank, adding a proper amount of activated carbon according to the color of the phosphorous acid to ensure that the phosphorous acid is colorless, transferring the phosphorous acid in the hydrolysis tank to a storage tank before distillation through solid-liquid separation equipment under a vacuum condition, and observing a sight glass to ensure that the phosphorous acid is colorless during discharging;
1.4: transferring the colorless phosphorous acid obtained in the step 1.3 to an evaporator by using a pump for negative pressure distillation, stopping steam when no liquid flows out from a sight glass below a condenser, sampling and analyzing, and completing the distillation when the content reaches 99%;
1.5: transferring the qualified phosphorous acid obtained in the step 1.4 to a finished product storage tank, and slicing and bagging;
1.6: acylating and distilling the crude propionyl chloride on the upper layer, starting a distillation system, refluxing for 0.5 hour, collecting low boiling, starting to receive a propionyl chloride finished product when the gas phase temperature is more than or equal to 80 ℃, controlling the reflux ratio, and stopping distillation when the temperature in the tank rises to 90 ℃ or the volume in the tank is less than or equal to 150L;
1.7: transferring the acylation finished product material propionyl chloride in the step 1.6 to a chlorination tank, and adding a novel catalyst A;
II, secondly: chlorination process
2.1: liquid chlorine vaporization: the liquid chlorine in the liquid chlorine storage tank is vaporized by a vaporizer through the pressure difference in the system to be converted into gas, and the gas is supplied for production and use after the pressure is stabilized by a chlorine buffer tank;
2.2: and (3) chlorine introducing process: recording an initial numerical value of the rotor flowmeter, opening a chlorine valve, introducing chlorine into a chlorination tank, controlling the temperature of the initial chlorine introduction tank to be 25 ℃, and then performing chlorination reaction according to the temperature gradient;
2.3: chlorination distillation: starting a distillation system, refluxing for 0.5 hour to obtain low boiling, receiving the finished product of the chloro-propionyl chloride when the gas phase temperature is more than or equal to 110 ℃, controlling the reflux ratio until the liquid temperature is 115 ℃ and the residual liquid is less than 800L, and stopping distillation.
After chlorine introduction, qualified distillation, the content of the chloropropionyl chloride in the product is 97.5 percent, the content of the impurity 2, 2-dichloropropionyl chloride is 0.9 percent, and the yield is 93 percent.
Example 2: a new process for preparing chloro-propionyl chloride comprises the following specific operation steps:
firstly, the method comprises the following steps: acylation Process
1.1: putting a certain amount of propionic acid in an acylation tank, dropwise adding phosphorus trichloride, heating after the dropwise adding is finished, controlling the temperature in the acylation tank to be 60 ℃, reacting for 4 hours, standing, cooling for 1.5 hours, and separating phosphorous acid on the lower layer;
1.2: placing the phosphorous acid obtained in the step 1.1 in a barrel, and transferring the crude propionyl chloride on the upper layer to an acylation distillation pot;
1.3: transferring the phosphorous acid in the step 1.2 to a hydrolysis tank, adding a proper amount of activated carbon according to the color of the phosphorous acid to ensure that the phosphorous acid is colorless, transferring the phosphorous acid in the hydrolysis tank to a storage tank before distillation through solid-liquid separation equipment under a vacuum condition, and observing a sight glass to ensure that the phosphorous acid is colorless during discharging;
1.4: transferring the colorless phosphorous acid obtained in the step 1.3 to an evaporator by using a pump for negative pressure distillation, stopping steam when no liquid flows out from a sight glass below a condenser, sampling and analyzing, and completing the distillation when the content reaches 99%;
1.5: transferring the qualified phosphorous acid obtained in the step 1.4 to a finished product storage tank, and slicing and bagging;
1.6: acylating and distilling the crude propionyl chloride on the upper layer, starting a distillation system, refluxing for 1 hour to collect low boiling, starting to receive a propionyl chloride finished product when the gas phase temperature is more than or equal to 80 ℃, controlling the reflux ratio, and stopping distillation when the temperature in the tank rises to 90 ℃ or the volume in the tank is less than or equal to 150L;
1.7: transferring the acylation finished product material propionyl chloride in the step 1.6 to a chlorination tank, and adding a novel catalyst A;
II, secondly: chlorination process
2.1: liquid chlorine vaporization: the liquid chlorine in the liquid chlorine storage tank is vaporized by a vaporizer through the pressure difference in the system to be converted into gas, and the gas is supplied for production and use after the pressure is stabilized by a chlorine buffer tank;
2.2: and (3) chlorine introducing process: recording an initial numerical value of the rotor flowmeter, opening a chlorine valve, introducing chlorine into a chlorination tank, controlling the temperature of the initial chlorine introduction tank to be 30 ℃, and then performing chlorination reaction according to the temperature gradient;
2.3: chlorination distillation: starting a distillation system, refluxing for 0.5 hour to obtain low boiling, receiving the finished product of the chloro-propionyl chloride when the gas phase temperature is more than or equal to 110 ℃, controlling the reflux ratio until the liquid temperature is 130 ℃ and the residual liquid is less than 800L, and stopping distillation.
After chlorine introduction, qualified distillation, the content of the chloropropionyl chloride in the product is 98.2 percent, the content of the impurity 2, 2-dichloropropionyl chloride is 0.6 percent, and the yield is 94.2 percent.
Example 3: a new process for preparing chloro-propionyl chloride comprises the following specific operation steps:
firstly, the method comprises the following steps: acylation Process
1.1: putting a certain amount of propionic acid in an acylation tank, dropwise adding phosphorus trichloride, heating after the dropwise adding is finished, controlling the temperature in the acylation tank to be 65 ℃, reacting for 4 hours, standing, cooling for 2 hours, and separating phosphorous acid at the lower layer;
1.2: placing the phosphorous acid obtained in the step 1.1 in a barrel, and transferring the crude propionyl chloride on the upper layer to an acylation distillation pot;
1.3: transferring the phosphorous acid in the step 1.2 to a hydrolysis tank, adding a proper amount of activated carbon according to the color of the phosphorous acid to ensure that the phosphorous acid is colorless, transferring the phosphorous acid in the hydrolysis tank to a storage tank before distillation through solid-liquid separation equipment under a vacuum condition, and observing a sight glass to ensure that the phosphorous acid is colorless during discharging;
1.4: transferring the colorless phosphorous acid obtained in the step 1.3 to an evaporator by using a pump for negative pressure distillation, stopping steam when no liquid flows out from a sight glass below a condenser, sampling and analyzing, and completing the distillation when the content reaches 99%;
1.5: transferring the qualified phosphorous acid obtained in the step 1.4 to a finished product storage tank, and slicing and bagging;
1.6: acylating and distilling the crude propionyl chloride on the upper layer, starting a distillation system, refluxing for 1 hour to collect low boiling, starting to receive a propionyl chloride finished product when the gas phase temperature is more than or equal to 80 ℃, controlling the reflux ratio, and stopping distillation when the temperature in the tank rises to 90 ℃ or the volume in the tank is less than or equal to 150L;
1.7: transferring the acylation finished product material propionyl chloride in the step 1.6 to a chlorination tank, and adding a novel catalyst A;
II, secondly: chlorination process
2.1: liquid chlorine vaporization: the liquid chlorine in the liquid chlorine storage tank is vaporized by a vaporizer through the pressure difference in the system to be converted into gas, and the gas is supplied for production and use after the pressure is stabilized by a chlorine buffer tank;
2.2: and (3) chlorine introducing process: recording an initial numerical value of the rotor flowmeter, opening a chlorine valve, introducing chlorine into a chlorination tank, controlling the temperature of the initial chlorine introduction tank to be 35 ℃, and then performing chlorination reaction according to the temperature gradient;
2.3: chlorination distillation: starting a distillation system, refluxing for 0.5 hour to obtain low boiling, receiving the finished product of the chloro-propionyl chloride when the gas phase temperature is more than or equal to 110 ℃, controlling the reflux ratio until the liquid temperature is 165 ℃ and the residual liquid is less than 800L, and stopping distillation.
After chlorine introduction, qualified distillation, the content of the chloropropionyl chloride in the product is 97.1 percent, the content of the impurity 2, 2-dichloropropionyl chloride is 0.8 percent, and the yield is 93.2 percent.
Finally, it is also noted that the above-mentioned lists merely illustrate a few specific embodiments of the invention. It is obvious that the invention is not limited to the above embodiments, but that many variations are possible. All modifications which can be derived or suggested by a person skilled in the art from the disclosure of the present invention are to be considered within the scope of the invention.

Claims (4)

1. A novel process for preparing chloro-propionyl chloride is characterized by comprising the following specific steps:
firstly, the method comprises the following steps: acylation Process
1.1: placing propionic acid in an acylation tank, dropwise adding phosphorus trichloride, heating after the dropwise adding is finished, reacting for 4 hours, standing, cooling for 1-2 hours, and separating phosphorous acid on the lower layer;
1.2: placing the phosphorous acid obtained in the step 1.1 in a barrel, and transferring the crude propionyl chloride on the upper layer to an acylation distillation pot;
1.3: transferring the phosphorous acid in the step 1.2 to a hydrolysis tank, adding activated carbon until the phosphorous acid is colorless, and transferring the phosphorous acid in the hydrolysis tank to a storage tank before distillation through solid-liquid separation equipment under a vacuum condition;
1.4: transferring the colorless phosphorous acid obtained in the step 1.3 to an evaporator by using a pump for negative pressure distillation, stopping steam when no liquid flows out from a sight glass below a condenser, sampling and analyzing, and completing the distillation when the content reaches 99%;
1.5: transferring the qualified phosphorous acid obtained in the step 1.4 to a finished product storage tank, and slicing and bagging;
1.6: acylating and distilling the crude propionyl chloride on the upper layer, starting a distillation system, refluxing for 0.5-1 h, collecting low boiling, starting to receive a propionyl chloride finished product when the gas phase temperature is more than or equal to 80 ℃, controlling the reflux ratio, and stopping distilling when the temperature in the tank rises to 90 ℃ or the volume in the tank is less than or equal to 150L;
1.7: transferring the acylation finished product material propionyl chloride in the step 1.6 to a chlorination tank, and adding a novel catalyst A;
II, secondly: chlorination process
2.1: liquid chlorine vaporization: the liquid chlorine in the liquid chlorine storage tank is vaporized by a vaporizer through the pressure difference in the system to be converted into gas, and the gas is supplied for production and use after the pressure is stabilized by a chlorine buffer tank;
2.2: and (3) chlorine introducing process: recording an initial numerical value of the rotor flowmeter, opening a chlorine valve, introducing chlorine into a chlorination tank, and then performing chlorination reaction according to a temperature gradient;
2.3: chlorination distillation: starting a distillation system, refluxing for 0.5 hour to obtain low boiling water, receiving the chlorinated propionyl chloride finished product when the gas phase temperature is more than or equal to 110 ℃, controlling the reflux ratio until the liquid temperature is 115-165 ℃ and the residual liquid is less than 800L, and stopping distillation.
2. The novel process for preparing chloropropionyl chloride as claimed in claim 1, wherein the temperature in the acylation tank is controlled in the range of 50-65 ℃ in step 1.1.
3. The new process for the preparation of chloropropionyl chloride as claimed in claim 1, wherein in step 1.7, the new catalyst A is a solid superacid.
4. The new process for the preparation of chloropropionyl chloride as claimed in claim 1, wherein in step 2.2 the initial pot temperature for chlorine introduction is controlled to be in the range of 25-35 ℃.
CN201911381488.6A 2019-12-28 2019-12-28 Novel process for preparing chloro-propionyl chloride Pending CN110950754A (en)

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CN113999110A (en) * 2021-12-08 2022-02-01 新华制药(寿光)有限公司 Method for continuously producing propionyl chloride
CN114105762A (en) * 2020-09-01 2022-03-01 宁夏金海沃德科技有限公司 Resource recovery device and treatment method for acidic wastewater
CN115353451A (en) * 2022-10-20 2022-11-18 新华制药(寿光)有限公司 Preparation method of 2-chloro propionyl chloride

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