CN110948777A - Efficient foaming machine capable of automatically and uniformly running through power at high temperature - Google Patents
Efficient foaming machine capable of automatically and uniformly running through power at high temperature Download PDFInfo
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- CN110948777A CN110948777A CN201911246222.0A CN201911246222A CN110948777A CN 110948777 A CN110948777 A CN 110948777A CN 201911246222 A CN201911246222 A CN 201911246222A CN 110948777 A CN110948777 A CN 110948777A
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- Prior art keywords
- foaming machine
- foaming
- automatically
- main shaft
- efficiency
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/3442—Mixing, kneading or conveying the foamable material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/3415—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/60—Measuring, controlling or regulating
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention belongs to an automatic and efficient foaming machine in a high-temperature state. The utility model provides a pass through even high-efficient foaming machine of power automatic operation under high temperature state, including being cylindrical organism, organism internal portion axis position is provided with the main shaft, be provided with the rotary rod on the main shaft, two are no less than to rotary rod quantity, and an end connection of two adjacent rotary rod syntropies has first rotary vane, another end connection has second rotary vane, be fixed with agitator motor on the rear end cap, agitator motor's output shaft and main shaft are connected, agitator motor lower part position is provided with discharge mechanism on the rear end cap, still be provided with the feed inlet on the rear end cap, the business turn over gas port, be provided with steam inlet on the front end cap. According to the technical scheme, the high-efficiency foaming machine quickly mixes the material to be foamed and high-temperature steam in the stirring process, is short in foaming time and sufficient in foaming, has the foaming rate of more than 98%, automatically feeds materials by using vacuum pressure and automatically discharges materials by using a cylinder and a piston in the whole foaming process, and is simple to operate and high in foaming efficiency.
Description
Technical Field
The invention belongs to the field of foaming machines, and particularly relates to a high-efficiency foaming machine which automatically and uniformly operates under a high-temperature state through power and automatically and uniformly operates under a high-temperature state through power.
Background
The foaming technology is widely applied to the fields of food, machinery, buildings and the like, and products foamed by the foaming technology have the functions of expansion, shock absorption, heat preservation and the like. The demand of foaming products in the existing market is continuously increased, and the quality requirement of the foaming products is higher and higher, the conventional foaming machine in the prior art fully mixes the space and the raw materials by high-speed rotation to obtain the foaming products, and the foaming method has the advantages of longer foaming time, slow foaming and lower foaming rate, can not meet the requirements of the prior art or the market on the foaming products, and urgently needs to develop a new more efficient foaming machine.
Disclosure of Invention
The invention aims to provide a high-efficiency foaming machine which automatically and uniformly runs through power in an automatic high-temperature state with a foaming rate higher than 98% in the high-temperature state.
In order to solve the technical problems, the invention provides a high-efficiency foaming machine capable of automatically and uniformly running under high temperature through power, which comprises a columnar machine body, wherein the axis of the machine body is parallel to the ground, a front end cover and a rear end cover are respectively arranged at two ends of the machine body to form a sealed space in the machine body, heat insulation covers are respectively arranged on the front end cover and the rear end cover to prevent temperature reduction or heat loss during foaming in the machine body so as to ensure higher foaming rate, a main shaft is arranged at the axis position in the machine body, a rotating rod is arranged on the main shaft, the main shaft drives the rotating rod to rotate so as to stir materials in the machine body, so that the materials can be completely fused with steam and the foaming rate is improved, the number of the rotating rods is not less than two, one end part of the two adjacent rotating rods in the same direction is connected with a first rotating blade, the other end part is connected with a second rotating blade, because the rotating rod is in a shaft shape, less materials can be contacted in the stirring process, the stirring efficiency is not high, the rotating blade I and the rotating blade II are fixedly arranged on the rotating rod, the material amount stirred in the stirring process is effectively increased, the stirring power of the materials is increased, the contact between the materials and steam is increased, the foaming rate is effectively improved, the stirring motor is fixed on the rear end cover, the output shaft of the stirring motor is connected with the main shaft, the stirring motor provides power for the rotation of the main shaft, the discharging mechanism is arranged at the lower part of the stirring motor on the rear end cover, the discharging structure realizes automatic discharging, the discharging is rapid and convenient, the rear end cover is also provided with a feeding port and an air inlet and outlet, the feeding port is externally connected with a storage tank, after the discharging of the materials after the foaming, the air pressure in the machine body is smaller than the external air pressure, a vacuum machine body is, the front end cover is provided with a steam inlet, and the outside of the steam inlet is connected with a steam device to provide enough bright heat and moisture for foaming in the foaming machine.
Preferably, the main shaft is provided with a column hole perpendicular to the axis of the main shaft, and the rotating rod penetrates through the column hole and is fixedly connected with the main shaft through a fixing nut.
Preferably, discharge mechanism includes the ejection of compact way parallel with the organism axis, the ejection of compact side is provided with decurrent discharge gate, be provided with the piston in the ejection of compact way, piston external connection has the cylinder, the foamer is at the foaming in-process, the piston advances to organism ejection of compact way inside under the effect of cylinder, plug up the discharge gate, make the inside relatively sealed environment that forms of organism, the back is accomplished in the foaming, the piston is under the cylinder effect, to ejection of compact way external motion, open the discharge gate, make the material outwards ejection of compact by ejection of compact way and discharge gate under the internal pressure effect of organism after the foaming, realize the automatic discharging, and the ejection of compact is quick.
Preferably, the first rotating blade can be an angle steel with an included angle of 90 degrees, two side plates of the angle steel are straight plates, two connecting holes are formed in one side plate of the angle steel, and the distance between the hole centers of the two connecting holes is matched with the distance between the axes of the two rotating rods.
Preferably, the first rotating blade can also be an angle steel with an included angle of 90 degrees, a side plate of the angle steel is a V-shaped plate, two connecting holes are formed in the V-shaped plate, the distance between the hole centers of the two connecting holes is matched with the distance between the axes of the two rotating rods, and the other side plate of the angle steel is arranged on a folding edge of the V-shaped plate and extends towards the back of the V-shaped plate to form a scraper.
Preferably, the second rotating blade is similar to the first rotating blade with the V-shaped plate in structure, and a guide plate is added on the first rotating blade with the V-shaped plate, and the guide plate is arranged on the back of the scraper and extends towards the inner side of the V-shaped plate.
Preferably, the feed inlet is externally connected with a vacuum storage tank, and the air inlet and outlet is externally connected with an air passage assembly.
Preferably, the whole heat preservation dustcoat of parcel organism is provided with to the organism outside, be provided with the heat preservation steam pipe between heat preservation dustcoat and the organism, heat preservation steam pipe external connection has the steam boiler, sets up the temperature of heat preservation dustcoat and heat preservation steam pipe and further ensures foaming machine body inner chamber, guarantees that the foaming machine keeps sufficient temperature, provides the guarantee for foaming machine high temperature foaming.
Preferably, a temperature measuring instrument socket is arranged on the foaming machine body, the inner portion of the temperature measuring instrument socket extends to the inner cavity of the foaming machine body, the outer portion of the temperature measuring instrument socket is arranged outside the heat-insulating outer cover, and a temperature measuring instrument is arranged on the temperature measuring instrument socket and is convenient for monitoring the temperature inside the foaming machine body and adjusting the foaming temperature in real time.
The beneficial effect of adopting above-mentioned technical scheme is: according to the technical scheme, the efficient foaming machine automatically and uniformly operates under power at a high temperature, a relatively sealed space is formed in the machine body in the foaming process, materials to be foamed are quickly mixed under high-temperature steam in the stirring process, the foaming time is short, the foaming is sufficient, the foaming rate is more than 98%, in the whole foaming process, the vacuum pressure is used for automatic feeding, the air cylinder and the piston are used for automatic discharging, the operation is simple, and the foaming efficiency is high.
Drawings
FIG. 1 is a schematic view showing the internal structure of a high-efficiency foaming machine of the present invention which automatically operates uniformly by power at a high temperature,
FIG. 2 is a schematic view of a rear end cap of an efficient foaming machine of the present invention which automatically operates uniformly by power at a high temperature,
FIG. 3 is a schematic view of the front end cover of the high-efficiency foaming machine of the present invention which automatically and uniformly operates under high temperature by power,
FIG. 4 is a schematic view of a first rotary blade of a high-efficiency foaming machine of the present invention which automatically operates uniformly by power at a high temperature,
FIG. 5 is a schematic view of a second rotary blade of the high-efficiency foaming machine of the present invention which automatically and uniformly operates under high temperature by power,
the steam heating device comprises a rotating motor 1, a rotating motor 2, an air inlet and outlet 3, a rear end cover 4, a main shaft 5, a rotating rod 6, a machine body 7, a first rotating blade 8, a cylinder 9, a piston 10, a discharge hole 11, a discharge channel 12, a second rotating blade 13, a steam inlet 14, a front end cover 15, a feed inlet 16, a heat-insulating outer cover 17, a heat-insulating steam pipe 18, a thermometer socket 71, a V-shaped plate 72, a connecting hole 73, a scraping plate 121, a V-shaped plate 122, a connecting hole 123, a scraping plate 124 and a guide plate.
Detailed Description
The technical solutions and structures of the present invention are described below with reference to the drawings of the specification so as to facilitate understanding for those skilled in the art.
As shown in fig. 1, 2 and 3, a high efficiency foaming machine which automatically operates uniformly by power in a high temperature state comprises a machine body 6 in a column shape, the axis of the machine body 6 is parallel to the ground, a front end cover 14 and a rear end cover 3 are respectively arranged at two ends of the machine body 6, so that a sealed space is formed inside the machine body 6, a main shaft 4 is arranged at the axis position inside the machine body 6, the main shaft 4 is provided with at least two rotating rods 5, and one end part of two adjacent rotating rods 5 in the same direction is connected with a first rotating blade 7, the other end part is connected with a second rotating blade 12, a stirring motor 1 is fixed on the rear end cover 3, the output shaft of the stirring motor 1 is connected with the main shaft 4, a discharging mechanism is arranged at the lower part of the stirring motor l on the rear end cover 3, a feeding hole 15 and an air inlet and outlet 2 are also arranged on the rear end cover 3, and a steam inlet 13 is arranged on the front end cover 14.
As shown in fig. 1, a column hole perpendicular to the axis of the main shaft is formed in the main shaft 4, and the rotating rod 5 passes through the column hole and is fixedly connected with the main shaft 4 through a fixing nut.
As shown in fig. 1, the discharging mechanism includes a discharging channel ll parallel to the axis of the machine body 6, a downward discharging port 10 is provided on the side surface of the discharging channel 11, a piston 9 is provided in the discharging channel 11, and a cylinder 8 is connected to the outside of the piston 9. The first rotating blade 7 can be an angle steel with an included angle of 90 degrees, two side plates of the angle steel are straight plates, two connecting holes 72 are formed in one side plate of the angle steel, and the distance between the hole centers 72 of the two connecting holes is matched with the distance between the axes of the two rotating rods 5. The structure of rotatory leaf one can also be for the contained angle is 90 angle steel, a curb plate of angle steel is V font board 71 itself, and V font board 71 contained angle is 120 degrees, is provided with two connecting holes 72 on the V font board 71, the distance between the distance of two connecting holes 72 hole centers and two 5 axes of rotary rod suit, the opposite side board of angle steel sets up on a hem of V font board 71 and extends towards V font board 71 back and form scraper blade 73, and its schematic structure is shown in fig. 4.
As shown in fig. 5, the second rotating blade 12 is similar to the first rotating blade 7 in structure and has a V-shaped plate 121, a scraper 123 and two connecting holes 122, the second rotating blade 12 is added with a guide plate 124 on the basis of the first rotating blade 7, and the guide plate 124 is disposed on the back of the scraper 123 and extends toward the inside of the V-shaped plate 121.
As shown in fig. 2, a vacuum storage tank is connected to the outside of the feed port 15, and an air passage assembly is connected to the outside of the air inlet/outlet 2.
As shown in fig. 1, a heat-insulating outer cover 16 wrapping the whole body of the machine body 6 is arranged outside the machine body 6, a heat-insulating steam pipe 17 is arranged between the heat-insulating outer cover 16 and the machine body 6, a steam boiler is connected outside the heat-insulating steam pipe 17, the heat-insulating outer cover 16 and the heat-insulating steam pipe 17 are arranged to further ensure the temperature of the inner cavity of the machine body 6 of the foaming machine, ensure that the foaming machine keeps enough temperature, and provide guarantee for high-temperature foaming of the foaming machine.
As shown in figure 1, a temperature measuring instrument socket 18 is arranged on the foaming machine body 6, the temperature measuring instrument socket 18 extends to the inner cavity of the foaming machine body 6 from inside to outside, the temperature measuring instrument socket 18 is arranged outside the heat preservation outer cover 16, and the temperature measuring instrument socket is convenient for monitoring the temperature inside the foaming machine body and adjusting the foaming temperature in real time.
The invention has been described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the specific implementation in the above-described manner, and it is within the scope of the invention to adopt such insubstantial modifications of the inventive concept and solution, or to apply the inventive concept and solution directly to other applications without such modifications.
Claims (9)
1. The utility model provides a through even high-efficient foaming machine of power automatic operation under high temperature state, is including being cylindrical organism, and organism axis and ground are parallel, the organism both ends are provided with front end housing and rear end cap respectively and make the inside confined space that forms of organism, a serial communication port, the inside axis position of organism is provided with the main shaft, be provided with the rotary rod on the main shaft, two are no less than to rotary rod quantity, and an end connection of two adjacent rotary rod syntropies has first rotatory leaf, another end connection has second rotatory leaf, be fixed with agitator motor on the rear end housing, agitator motor's output shaft and main shaft connection, agitator motor lower part position is provided with discharge mechanism on the rear end housing, still be provided with feed inlet, business turn over gas port on the rear end housing, be provided with steam inlet on the front end housing.
2. The high-efficiency foaming machine capable of automatically and uniformly running at high temperature through power according to claim 1, wherein the high-efficiency foaming machine comprises: the main shaft is provided with a column hole perpendicular to the axis of the main shaft, and the rotating rod penetrates through the column hole and is fixedly connected with the main shaft through a fixing nut.
3. The high-efficiency foaming machine capable of automatically and uniformly running at high temperature through power according to claim 1, wherein the high-efficiency foaming machine comprises: the discharging mechanism comprises a discharging channel parallel to the axis of the machine body, a downward discharging port is arranged on the side face of the discharging channel, a piston is arranged in the discharging channel, and an air cylinder is connected to the outer portion of the piston.
4. The high-efficiency foaming machine capable of automatically and uniformly running at high temperature through power according to claim 1, wherein the high-efficiency foaming machine comprises: the first rotating blade is an angle steel with an included angle of 90 degrees, two side plates of the angle steel are straight plates, two connecting holes are formed in one side plate of the angle steel, and the distance between the hole centers of the two connecting holes is matched with the distance between the axes of the two rotating rods.
5. The high-efficiency foaming machine capable of automatically and uniformly running at high temperature through power according to claim 4, wherein the high-efficiency foaming machine comprises: the first rotating blade is an angle steel with an included angle of 90 degrees, a side plate of the angle steel is a V-shaped plate, two connecting holes are formed in the V-shaped plate, the distance between the hole centers of the two connecting holes and the distance between the axes of the two rotating rods are matched, and the other side plate of the angle steel is arranged on a folding edge of the V-shaped plate and extends towards the back of the V-shaped plate to form a scraper.
6. The high-efficiency foaming machine capable of automatically and uniformly running at high temperature through power according to claim 1, wherein the high-efficiency foaming machine comprises: and the second rotating blade is additionally provided with a guide plate on the basis of the first rotating blade with the V-shaped plate, and the guide plate is arranged on the back of the scraper and extends towards the inner side of the V-shaped plate.
7. The high-efficiency foaming machine capable of automatically and uniformly running at high temperature through power according to claim 1, wherein the high-efficiency foaming machine comprises: the feed inlet external connection has the vacuum storage tank, business turn over gas port external connection has the air flue assembly.
8. The high-efficiency foaming machine capable of automatically and uniformly running at high temperature through power according to claim 1, wherein the high-efficiency foaming machine comprises: the machine body is externally provided with a heat-insulation outer cover wrapping the whole machine body, a heat-insulation steam pipe is arranged between the heat-insulation outer cover and the machine body, and a steam boiler is connected to the outer part of the heat-insulation steam pipe.
9. The high-efficiency foaming machine capable of automatically and uniformly running at high temperature through power according to claim 1, wherein the high-efficiency foaming machine comprises: the temperature measuring instrument socket is arranged on the machine body, the inner portion of the temperature measuring instrument socket extends to the inner cavity of the machine body, the outer portion of the temperature measuring instrument socket is arranged outside the heat preservation outer cover, and a temperature measuring instrument is arranged on the temperature measuring instrument socket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911246222.0A CN110948777A (en) | 2019-12-08 | 2019-12-08 | Efficient foaming machine capable of automatically and uniformly running through power at high temperature |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911246222.0A CN110948777A (en) | 2019-12-08 | 2019-12-08 | Efficient foaming machine capable of automatically and uniformly running through power at high temperature |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110948777A true CN110948777A (en) | 2020-04-03 |
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ID=69980247
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911246222.0A Withdrawn CN110948777A (en) | 2019-12-08 | 2019-12-08 | Efficient foaming machine capable of automatically and uniformly running through power at high temperature |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110948777A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115157528A (en) * | 2022-07-21 | 2022-10-11 | 浙江谦达机电科技有限公司 | Foaming machine head and foaming machine applying same |
-
2019
- 2019-12-08 CN CN201911246222.0A patent/CN110948777A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115157528A (en) * | 2022-07-21 | 2022-10-11 | 浙江谦达机电科技有限公司 | Foaming machine head and foaming machine applying same |
| CN115157528B (en) * | 2022-07-21 | 2024-03-05 | 浙江谦达机电科技有限公司 | Foaming machine head and foaming machine using same |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20200403 |
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| WW01 | Invention patent application withdrawn after publication |