CN110947894A - Adjustable pretightning force mechanical locking type self-plugging rivet mounting tool - Google Patents

Adjustable pretightning force mechanical locking type self-plugging rivet mounting tool Download PDF

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Publication number
CN110947894A
CN110947894A CN201911228579.6A CN201911228579A CN110947894A CN 110947894 A CN110947894 A CN 110947894A CN 201911228579 A CN201911228579 A CN 201911228579A CN 110947894 A CN110947894 A CN 110947894A
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China
Prior art keywords
gun
driving
core
gear
mechanical locking
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CN201911228579.6A
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Chinese (zh)
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CN110947894B (en
Inventor
桂林景
李文生
刘方圆
林忠亮
程艳红
甘美
张坤
徐忠洋
梁铠璐
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Aerospace Precision Products Co Ltd
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Aerospace Precision Products Co Ltd
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Priority to CN201911228579.6A priority Critical patent/CN110947894B/en
Publication of CN110947894A publication Critical patent/CN110947894A/en
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Publication of CN110947894B publication Critical patent/CN110947894B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/105Portable riveters

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Insertion Pins And Rivets (AREA)

Abstract

The invention belongs to the technical field of fastener installation, and particularly relates to a mounting tool for a mechanical locking type blind rivet with adjustable pretightening force, which comprises a gun body, wherein a gun head with a sleeve-shaped structure is detachably and fixedly connected at the gun opening of the gun body, a chuck which can rotate under the driving of external force is sleeved in the gun head, a gun core which can move horizontally is arranged in the gun body, and a gun core accommodating hole which can allow the gun core to pass through is formed in the chuck; the rear end of the chuck is clamped with a driving rotating head which is driven to rotate by a driving source. The invention can solve the problem that the existing installation tool can not meet the installation requirement of the multi-gear adjustable pretightening force rivet.

Description

Adjustable pretightning force mechanical locking type self-plugging rivet mounting tool
Technical Field
The invention belongs to the technical field of fastener installation, and particularly relates to a mounting tool for a mechanical locking type blind rivet with adjustable pretightening force.
Background
In the design process of high-end equipment for aerospace and the like, the high-end equipment is designed to be compact in structural design by considering the factors of volume and weight, the structural parts with compact designs are narrow in connecting and mounting space, and common bolt and nut fasteners cannot meet the mounting requirements of the occasions due to the fact that the common bolt and nut fasteners need to be mounted on two sides. Therefore, riveting is generally adopted in the occasions where the installation space is narrow and double-sided operation is inconvenient. The riveting mode used at the structural joint is generally self-plugging rivet, the self-plugging rivet has the characteristics of light weight, more reliable connection, high strength, convenient and fast installation and the like, and is widely applied to various aerospace vehicles, and most of the self-plugging rivets have special installation tools to finish riveting work. The existing rivet installation tool mainly aims at the installation of a rivet with nonadjustable pretightening force of a single gear, and does not have a corresponding installation tool at present aiming at the installation of a multi-gear adjustable rivet.
Disclosure of Invention
In view of the above, the invention aims to provide an adjustable pre-tightening force mechanical locking type blind rivet installation tool, so as to solve the problem that the existing installation tool cannot meet the installation requirement of multi-gear adjustable pre-tightening force rivets.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
the utility model provides an adjustable pretightning force mechanical locking type self-plugging rivet mounting tool which characterized in that: the gun comprises a gun body, wherein a gun head with a sleeve-shaped structure is detachably and fixedly connected to a gun opening of the gun body, a chuck which can rotate under the driving of external force is sleeved in the gun head, a gun core which can move horizontally is arranged in the gun body, and a first gun core accommodating hole through which the gun core can pass is formed in the chuck; the rear end of the chuck is clamped with a driving rotating head which is driven to rotate by a driving source.
Furthermore, the front end face of the gun head is provided with an anti-rotation protrusion, the front end of the chuck is provided with a driving groove, the rear end of the chuck is provided with a rotation matching protrusion, the front end of the driving rotating head is provided with a rotation matching groove matched with the rotation matching protrusion in shape, the rotation matching protrusion is nested and clamped in the rotation matching groove, and a second gun core accommodating hole for allowing the gun core to pass through is formed in the driving rotating head.
Further, the gun core comprises an abutting rod and a main shaft which are detachably and fixedly connected together.
Furthermore, an automatic reset structure is arranged on the gun core; the automatic reset structure comprises a driving gear which is rotatably arranged in the gun body, a steering gear which is fixedly connected with the gun core, a push-pull sliding bolt which is fixedly connected with the gun core, a limit groove which is opened on the gun body and a spring which is arranged at the tail part of the gun core; wherein, steering gear adopts incomplete gear, and the spacing groove is an L shape notch, and the joint of push-and-pull sliding bolt is in the spacing inslot, and the spring is horizontal extrusion to be installed at the rifle core afterbody.
Furthermore, a limit baffle is fixedly connected in the gun body, a quick end plate is fixedly connected at the tail end of the gun core, the tail part of the gun core penetrates through the limit baffle, and the spring penetrates through the gun core and is extruded between the limit baffle and the end plate.
Further, the driving source employs a motor.
Furthermore, the driving source drives the driving rotary head to rotate through a group of meshed first driving gears and driven gears, an output shaft of the driving source is connected with the first driving gears through keys, and the first driven gears and the driving rotary head are detachably and fixedly connected together.
Further, the driving source drives the driving rotor and the driving gear to rotate simultaneously.
Furthermore, the driving source drives the driving rotary head to rotate through a group of meshed driving gears I and driven gears I, an output shaft of the driving source is connected with the driving gears I through keys, and the driven gears I and the driving rotary head are detachably and fixedly connected together;
still include a rotatable support and install the transmission shaft in the body of a gun, be equipped with one in the transmission shaft and hold the No. three rifle core holding holes that can hold the rifle core and pass, the transmission shaft runs through the rigid coupling and drives its rotation in driven gear one's centre bore and through driven gear one, the transmission shaft drives drive gear rotation through a set of meshed driving gear two and driven gear two when the pivoted, driving gear two runs through the rigid coupling on the transmission shaft, driven gear two is connected with drive gear synchro-driven through a back shaft.
Furthermore, a stock is arranged below the gun body, a trigger is arranged on the stock, and the trigger is a driving switch of a driving source.
Compared with the prior art, the invention has the following advantages:
the invention designs an installation tool for special rivets, can realize the installation of multi-gear adjustable pre-tightening force rivets, is provided with an automatic reset mechanism, and can realize the automatic reset of a gun core after a starting motor chuck drives a core rod to rotate for a certain angle.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the external structure of a blind rivet according to the present invention;
FIG. 2 is a left side view of FIG. 1;
FIG. 3 is a schematic view of the internal structure of the blind rivet according to the present invention;
FIG. 4 is a schematic structural view of a core rod;
FIG. 5 is a left side view of FIG. 4;
FIG. 6 is a schematic structural view of the nail sleeve;
FIG. 7 is a left side view of FIG. 6;
FIG. 8 is a schematic view of a compression nut;
FIG. 9 is a schematic view of a preload adjuster rod;
FIG. 10 is a schematic structural view of the elastic fastener;
FIG. 11 is a schematic structural view of a push-pull slide in a reset state of the rivet setting tool according to the present invention;
FIG. 12 is a schematic structural view of a push-pull sliding bolt in a limited position in the rivet setting tool according to the present invention;
fig. 13 is a schematic structural view of a gun body;
FIG. 14 is a left side view of FIG. 13;
FIG. 15 is a schematic view of the driving turret;
FIG. 16 is a schematic view of the structure of the lance tip;
FIG. 17 is a left side view of FIG. 16;
FIG. 18 is a schematic view of the chuck;
FIG. 19 is a right side view of FIG. 18;
FIG. 20 is a left side view of FIG. 18;
FIG. 21 is a schematic view of the core;
FIG. 22 is a schematic view of a transmission structure of a driving rotor and a driving gear driven by a motor;
FIG. 23 is a schematic view of the positions of the drive gear and the steering gear before and after meshing;
FIG. 24 is a schematic illustration of a first gear pretensioning operation of the rivet;
FIG. 25 is a schematic illustration of a second pretensioning operation of the rivet;
FIG. 26 is a schematic representation of the rivet after the third pretensioning operation is completed.
Description of reference numerals:
11-a core rod; 111-a drive section; 1111-a drive head; 112-neck breaking section; 1121-cervical groove; 113-a support section; 1131-supporting cone; 114-a mounting section; 115-a threaded segment; 116-a displacement chamber; 1161-a number one plug hole; 1162-a guide slot; 117-adjustment rod receiving hole; 12-nail sleeve; 121-support port; 1211-anti-rotation grooves; 122-local annealing section; 123-local quenching section; 1231-serrated surface; 13-extruding the nut; 131-mating tooth flanks; 132-second plug hole; 133-a crimping region; 14-a resilient catch; 141-a connecting part; 142-a locking end; 15-a pre-tightening force adjusting rod; 151-force bearing end; 152-connection hole; 21-gun head; 211-anti-rotation protrusions; 22-a chuck; 221-a drive slot; 222-a core receiving bore; 223-rotating the mating protrusion; 20-gun core; 23-a butt-joint rod; 24-driving the rotor; 241-a rotary engagement groove; no. 242-second core receiving bore; 25-a main shaft; 251-an end plate; 26-a drive gear; 27-a steering gear; 28-a limiting groove; 29-push-pull sliding bolt; 3-gun body; 30-muzzle; 31-a limit baffle; 32-a spring; 33-a trigger; 34-stock; 4-a drive source; 511-driving gear one; 512-driven gear one; 52-a drive shaft; 521-No. three core accommodating holes; 531-driving gear two; 532-driven gear two; 54-support shaft; 6-a push rod; 7-workpiece.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
The blind rivet installation tool mainly aims at a mechanical locking type blind rivet with special adjustable pretightening force, and firstly introduces the specific structure of the blind rivet, as shown in figures 1-10, the mechanical locking type blind rivet with adjustable pretightening force comprises a core rod 11, a rivet sleeve 12 and an extrusion nut 13; the core rod 11 comprises a driving section 111, a supporting section 113, a mounting section 114 and a threaded section 115; the extrusion nut 13 is screwed on the thread section 115, the nail sleeve 12 is sleeved on the mounting section 114 between the support section 113 and the thread section 115 and is in clearance fit with the support section 113 and the thread section 115, a support conical surface 1131 is arranged in the support section 113, the nail sleeve 12 is extruded between the support conical surface 1131 and the end surface of the extrusion nut 13, and the extrusion nut 13 and the nail sleeve 12 are circumferentially clamped together at the joint.
Preferably, a neck breaking section 112 is further disposed between the driving section 111 and the supporting section 113, and an annular neck breaking groove 1121 extending along the circumferential direction is disposed in the neck breaking section 112. The diameter of the neck portion 112 is the narrowest point of the core rod 11, and the neck groove 1121 is provided in order that the core rod 11 can be broken from the neck groove 1121 when the torque acting on the core rod 11 exceeds a limit value.
Preferably, a drive head 1111 is provided in drive section 111, and drive head 1111 is shaped to mate with drive slot 221 at one end of collet 22 of the riveter so that the riveter can drive core 11 to rotate.
Preferably, the pin sleeve 12 is an integral structure formed by connecting the support opening 121, the local annealing section 122 and the local quenching section 123 in sequence. The end surface of the local quenching section 123 is a serrated surface 1231, and the end surface of the connection part of the extrusion nut 13 and the nail sleeve 12 is a matching tooth surface 131 matched with the serrated surface 1231 in shape. The local annealing section 122 adopts annealing treatment, so that the material of the area of the nail sleeve 12 is softer than other parts, and is easier to deform under the action of external force than other parts of the nail sleeve 12; the local quenching section 123 is subjected to quenching treatment, the hardness and the strength of the local quenching section 123 are enhanced after the local quenching strengthening treatment, and the end face of the local quenching section 123 is subjected to extrusion force of the extrusion nut 13 during riveting to ensure that the occlusion area is not deformed.
Preferably, the supporting opening 121 is a bell-mouth-shaped structure, the inner wall of which is attached to the supporting conical surface 1131 of the supporting section 113, and the end surface of the supporting opening 121 is provided with an anti-rotation slot 1211. The anti-rotation slot 1211 is matched with the anti-rotation protrusion 211 on the end surface of the gun head 21 of the riveter, and is used for tightly clamping the rivet sleeve 12 by the gun head 21 during riveting so as not to rotate. The support conical surface 1131 is a smooth conical surface coated with a lubricating coating, and during operation, the support conical surface slides relative to the conical surface in the bell mouth of the nail sleeve 12, so that the rotating friction force is reduced.
Preferably, the compression nut 13 is provided with a crimping region 133 in the middle. The middle of the extrusion nut 13 is provided with a three-point extruded closing-in region 133, the closing-in region 133 is an inwards concave convex structure, the locking effect is achieved in the installation process of the extrusion nut 13, the screw thread of the closing-in region 133 can be extruded and deformed, the screw thread can be prevented from loosening, and certain auxiliary locking and anti-loosening performance is achieved.
The device also comprises an elastic clamping piece 14 which can axially limit the extrusion nut 13 on the core rod 11; a shifting cavity 116 capable of accommodating the elastic clamping piece 14 is arranged in the core rod 11, a plurality of groups of clamping positions distributed along the axial direction are arranged in the extrusion nut 13, and the tail end of the elastic clamping piece 14 can penetrate through the cavity wall of the shifting cavity 116 and be clamped at one group of clamping positions of the extrusion nut 13.
The elastic clamping piece 14 comprises a plurality of locking ends 142, the locking ends 142 are radially distributed at the tail end of the elastic clamping piece 14, a plurality of first inserting holes 1161 which are symmetrically distributed about the axis of the core rod 11 are formed in the wall of the displacement cavity 116, the number of the first inserting holes 1161 is consistent with the number of the locking ends 142, the locking ends 142 are inserted into the first inserting holes 1161 in a one-to-one correspondence mode, a plurality of groups of second inserting holes 132 are formed in the extrusion nut 13, the second inserting holes 132 are clamping positions arranged in the extrusion nut 13, when the extrusion nut 13 moves on the core rod 11, the first inserting holes 1161 are located on the advancing track of any group of the second inserting holes 132, the first inserting holes 1161 and the second inserting holes 132 are oblique circular holes, and the oblique directions of the first inserting holes 1161 and the second inserting holes 132 are consistent with the inclination of the. The locking end 142 can be easily inserted into the first inserting hole 1161 and the second inserting hole 132. The groups of second inserting holes 132 are spaced at a certain distance in the axial direction, after the rivet is installed in place, the locking end 142 can simultaneously penetrate into the first inserting hole 1161 and the second inserting hole 132, the extrusion nut 13 and the core rod 11 are ensured not to rotate relatively after installation, and therefore a permanent anti-loosening effect is achieved.
The pre-tightening force adjusting rod 15 can drive the elastic clamping piece 14 to axially move along the core rod 11 in the displacement cavity 116 under the action of external force; an adjusting rod accommodating hole 117 through which the pretightening force adjusting rod 15 passes is formed in the core rod 11, the elastic clamping piece 14 comprises a connecting part 141, the elastic clamping piece 14 is detachably mounted at one end of the pretightening force adjusting rod 15 through the connecting part 141, a connecting hole 152 is formed in one end of the pretightening force adjusting rod 15, and the connecting part 141 of the elastic clamping piece 14 penetrates through and is clamped in the connecting hole 152. One end of the pretightening force adjusting rod 15 is a stress end 151, the stress end 151 is acted by external force, and the pretightening force adjusting rod 15 can drive the elastic clamping piece 14 to move under the action of the external force; the material of the pretightening force adjusting rod 15 can be selected in various ways, and the pretightening force adjusting rod 15 made of different materials and with different strengths can realize the selection and the adjustability of the shear strength of the product. For the connection part with general requirements on shearing resistance, the pre-tightening force adjusting rod 15 can be made of alloy steel materials, and for the connection part with high shearing resistance, the pre-tightening force adjusting rod 15 can be made of high-strength titanium alloy or high-temperature alloy materials.
The inner wall of the displacement cavity 116 is further provided with a set of axially extending guide slots 1162 corresponding to the locking ends 142 one to one. The guide groove 1162 is used for guiding the installation of the elastic clamping piece 14 in the rivet production process, so that the elastic clamping piece can be accurately inserted into the first inserting hole 1161 after installation.
The blind rivet setting tool of the present invention is explained in detail as follows:
as shown in fig. 11-23, a mounting tool for a mechanical locking type blind rivet with adjustable pretightening force comprises a gun body 3, a gun head 21 is detachably and fixedly connected to a gun mouth 30 of the gun body 3, an anti-rotation protrusion 211 is arranged on the front end surface of the gun head 21, the gun head 21 is a sleeve-shaped structure with a screw thread at the tail and is screwed to the gun mouth 30 of the gun body 3 through the screw thread, and the anti-rotation protrusion 211 on the front end surface of the gun head 21 and an anti-rotation groove 1211 arranged at a support mouth 121 of a nail sleeve 12 are in one-to-one correspondence in shape and position; the rivet sleeve 12 is clamped and prevented from rotating during riveting.
A chuck 22 which can rotate under the drive of external force is sleeved in the gun head 21, the chuck 22 is sleeved in the gun head 21, a gap is reserved between the chuck 22 and the gun head 21, the gun head 21 does not influence the rotation of the chuck 22, a drive groove 221 is arranged at the front end of the chuck 22, and the drive groove 221 is matched with a drive head 1111 on the rivet mandrel 11 in shape and used for clamping the tail of the mandrel 11 to rotate; the gun body 3 is internally provided with a gun core 20 which can move horizontally and reset automatically, the chuck 22 is internally provided with a first gun core accommodating hole 222 which can accommodate the gun core 20 to pass through, the first gun core accommodating hole 222 is in clearance fit with the gun core 20, and the chuck 22 does not contact the gun core 20 when rotating.
Further, the rear end of the chuck 22 is engaged with a driving turret 24, and the driving turret 24 is driven to rotate by a driving source 4. Specifically, the rear end of the chuck 22 is provided with a rotary matching protrusion 223, the front end of the driving rotary head 24 is provided with a rotary matching groove 241 matched with the rotary matching protrusion 223 in shape, the rotary matching protrusion 223 is nested and clamped in the rotary matching groove 241, and the driving rotary head 24 is provided with a second gun core accommodating hole 242 for accommodating the gun core 20 to pass through; the chuck 22 and the driving turret 24 are used cooperatively, and when the driving turret 24 rotates, the holding rotation engaging projection 223 rotates, thereby rotating the entire chuck 22.
Preferably, the gun core 20 comprises an abutting rod 23 and a main shaft 25 which are detachably and fixedly connected together, a thread head is arranged at one end of the abutting rod 23, an internal thread opening is arranged at one end, connected with the main shaft 25, of the main shaft, and the main shaft are screwed together.
The main shaft 25 is provided with an automatic reset structure. Specifically, the automatic reset structure comprises a driving gear 26 which is rotatably arranged in the gun body 3, a steering gear 27 which is fixedly connected on the main shaft 25, a push-pull sliding bolt 29 which is fixedly connected on the main shaft 25, a limit groove 28 which is opened on the gun body 3 and a spring 32 which is arranged at the tail part of the main shaft 25; wherein, the steering gear 27 adopts an incomplete gear, the limit groove 28 is an L-shaped notch, the push-pull sliding bolt 29 is clamped in the limit groove 28, and the spring 32 is transversely extruded and installed at the tail part of the main shaft 25. A limit baffle 31 is fixedly connected in the gun body 3, a quick end plate 251 is fixedly connected at the tail end of the main shaft 25, the tail part of the main shaft 25 penetrates through the limit baffle 31, the spring 32 penetrates through the main shaft 25, and the spring 32 is extruded between the limit baffle 31 and the end plate 251.
When the push-pull sliding bolt 29 is pushed to the foremost end of the horizontal section of the limiting groove 28 and the push-pull sliding bolt 29 rotates downwards along the vertical section of the limiting groove 28, the push-pull sliding bolt 29 is locked by the limiting groove 28, and the push-pull sliding bolt 29 can push the inner main shaft 25 to advance and rotate in the advancing and rotating processes, so that the gun core 20 in the riveter is driven to advance and rotate. A steering gear 27 with partial teeth is fixed on the main shaft 25 in the riveter, when the push-pull sliding bolt 29 is pushed to the foremost end of the horizontal section, the steering gear 27 on the main shaft 25 is pushed by the same distance and enters the working range of the driving gear 26 matched with the other driving gear in the riveter, but at this time, the part of the steering gear 27 without teeth corresponds to the driving gear 26 in the riveter, at this time, if the push-pull sliding bolt 29 is not rotated downwards by an angle to be rotated into the vertical section of the limiting groove 28, the hand is released, the main shaft 25, together with the steering gear 27 fixed on the main shaft 25 and the gun core 20, can be pushed back to the initial position under the action of the elastic force of the spring 32, and only when the push-pull sliding bolt 29 is rotated downwards by an angle, the push-pull sliding bolt 29 can be locked by the limiting groove 28. And when the push-pull sliding bolt 29 rotates by an angle, the push-pull sliding bolt will rotate by a corresponding angle together with the main shaft 25 and the steering gear 27 with partial teeth on the main shaft 25, and at this time, the teeth on the steering gear 27 just rotate by an angle and then are engaged with the driving gear 26 inside the riveter, furthermore, when the push-pull sliding bolt 29 is locked by the limit slot 28, the core 20 is also in the maximum extension state and in the locking state, when the trigger 33 is pulled, the motor 4 is started, and the riveter starts to work, because the motor 4 drives the driving rotor 24 and the driving gear 26 to rotate simultaneously through a set of gear transmission structure, the driving gear 26 will rotate reversely under the driving of the motor 4, at this time, the driving gear 26 and the steering gear 27 on the main shaft 25 are in the engaged state, thereby driving the steering gear 27 to rotate reversely, the steering gear 27 drives the main shaft 25 and the push-pull sliding bolt 29 to rotate reversely, when the push-, the main shaft 25 is unlocked, the main shaft 25 can be reset rapidly under the action of the spring 32, and the push-pull sliding bolt 29 rebounds to the rightmost side of the limiting groove 28 to complete the reset of the riveter state. When the chuck 22 drives the core rod 11 to rotate, after rotating a certain angle, the first inserting hole 1161 and the second inserting hole 132 are dislocated, at this time, the gun core 20 is not required to apply thrust to the pretightening force adjusting rod 15 temporarily to maintain the state that the locking end 142 is disengaged from the second inserting hole 132, and meanwhile, in order to avoid the influence of the gun core 20 on the pretightening force adjusting rod 15 by continuing applying force to the pretightening force adjusting rod 15 on the subsequent rivet pretightening work (after the second-gear pretightening operation is completed, the elastic clamping piece 14 rebounds to drive the pretightening force adjusting rod 15 to return, and if the gun core 20 always pushes against the pretightening force adjusting rod 15, the return cannot be completed), therefore, the gun.
The driving source 4 adopts a motor, the driving source 4 drives the driving rotor 24 to rotate through a group of meshed driving gears 511 and driven gears 512, an output shaft of the driving source 4 is connected with the driving gears 511 through keys, and the driven gears 512 and the driving rotor 24 are detachably and fixedly connected together.
Preferably, the driving source 4 simultaneously rotates the driving rotor 24 and the driving gear 26. The gun body 3 further comprises a transmission shaft 52 which is rotatably supported and installed in the gun body 3, a third gun core accommodating hole 521 which can be penetrated by the gun core 20 is formed in the transmission shaft 52, the transmission shaft 52 penetrates through and is fixedly connected with a central hole of a first driven gear 512 and drives the first driven gear 512 to rotate, the transmission shaft 52 drives the driving gear 26 to rotate through a set of meshed second driving gear 531 and second driven gear 532 while rotating, the second driving gear 531 penetrates and is fixedly connected with the transmission shaft 52, and the second driven gear 532 is in synchronous transmission connection with the driving gear (26) through a supporting shaft 54. In the invention, the motor is designed to simultaneously drive the driving rotary head 24 and the driving gear 26 to rotate, and the purpose is mainly to accurately grasp the time node of the rotation of the core rod 11, realize that the core rod 11 rotates by a small angle and then complete the automatic reset of the gun core 20, complete necessary operation at a specific time node, and if the push-pull sliding bolt 29 is manually pulled to return, the time node of the rotation of the core rod 11 cannot be accurately grasped, thereby solving the problem that manual operation cannot be simultaneously realized.
A stock 34 is arranged under the gun body 3, and a trigger 33 is arranged on the stock 34. In the invention, the motor 4 controls the working time of the gun body 3 through a controller arranged in the gun body, the trigger 33 is electrically connected with the controller, the controller is electrically connected with the motor 4, the connection modes of the trigger 33, the controller and the motor 4 are all realized through conventional connection, the single working time of the motor 4 is set in the controller, an operator pulls the trigger 33, the controller controls the motor 4 to start, a chuck 22 in the riveter can rotate for a specific time under the driving action of a driving rotating head 24, for example, five seconds or ten seconds, and then the rotation can be automatically stopped, and at this moment, the operator still keeps the trigger 33 in a triggering state, and the riveter can not rotate continuously. Only when the operator releases the trigger 33 to allow the trigger 33 to automatically reset, and then pulls the trigger 33 again, the riveter will continue to operate for the same specified time, and then will automatically stop again. In this design, in order to prevent the motor 4 from continuing to drive the chuck 22 to rotate after the pre-tightening operation of a certain intermediate gear is finished, the core rod 11 is broken from the neck breaking groove 1121, and the whole installation process is finished, so that the pre-tightening operation of the next gear cannot be performed.
As shown in fig. 24 to 26, the method for installing the adjustable pretightening force mechanical locking type blind rivet comprises the following steps:
1. the first gear pre-tightening installation method comprises the following steps:
step A, inserting the assembled blind rivet into a riveting hole of a workpiece 7 to be riveted, and enabling a support port 121 on a rivet sleeve 12 to abut against an orifice of the riveting hole;
step B, the core rod 11 is driven to rotate by using an installation tool and the nail sleeve 12 is clamped and cannot rotate, the extrusion nut 13 moves on the core rod 11 and extrudes the nail sleeve 12 under the screw thread driving action of the screw thread section 115 of the core rod 11, the nail sleeve 12 is extruded to form a bulge at the local annealing section 122 thereof, meanwhile, the first inserting hole 1161 on the displacement cavity 116 of the core rod 11 is superposed with the second inserting hole 132 on the first gear of the extrusion nut 13, the locking end 142 of the elastic clamping piece 14 is simultaneously inserted into the first inserting hole 1161 and the second inserting hole 132 under the elastic action of the elastic clamping piece 14, and the extrusion nut 13 is clamped and cannot rotate relative to and displace relative to the core rod 11;
step C, using an installation tool to continuously drive the core rod 11 to rotate, and breaking the core rod 11 from the neck breaking groove 1121 thereof because the core rod 11 is locked by the elastic clamping piece 14 and can not rotate, thereby finishing the whole installation process;
2. the second gear pre-tightening installation method comprises the following steps:
step A, inserting the assembled blind rivet into a riveting hole of a workpiece 7 to be riveted, and enabling a support port 121 on a rivet sleeve 12 to abut against an orifice of the riveting hole;
step B, the core rod 11 is driven to rotate by using an installation tool and the nail sleeve 12 is clamped and prevented from rotating, the extrusion nut 13 moves on the core rod 11 and extrudes the nail sleeve 12 under the screw thread driving action of the screw thread section 115 of the core rod 11, the nail sleeve 12 is extruded by the local annealing section 122 to form a bulge, meanwhile, the first inserting hole 1161 on the displacement cavity 116 of the core rod 11 is overlapped with the second inserting hole 132 on the extrusion nut 13 at the first gear, the locking end 142 is simultaneously inserted into the first inserting hole 1161 and the second inserting hole 132 under the elastic action of the elastic clamping piece 14, and the extrusion nut 13 is clamped and cannot rotate and displace relative to the core rod 11;
step C, stopping driving the core bar 11 to rotate;
step D, the push rod 6 is used for pushing the pretightening force adjusting rod 15 to be propped against the fixed pretightening force adjusting rod 15, the elastic clamping piece 14 moves towards the second inserting hole 132 at the second gear under the driving of the pretightening force adjusting rod 15, the movement displacement of the pretightening force adjusting rod 15 just enables the locking end 142 of the elastic clamping piece 14 to be separated from the second inserting hole 132 but still stay in the first inserting hole 1161, and at the moment, the mechanical locking between the extrusion nut 13 and the core rod 11 is unlocked;
step E, after the installation tool is used for continuously driving the core rod 11 to rotate for a certain angle, the inside of the first inserting hole 1161 is staggered with the second inserting hole 132, the locking end 142 of the elastic clamping piece 14 is positioned between the second inserting hole 132 at the first gear and the second inserting hole 132 at the second gear, and at the moment, the push rod 6 is withdrawn;
step F, continuing to drive the core rod 11 to rotate by using an installation tool, moving the extrusion nut 13 to the tail of the core rod 11 for certain displacement, coinciding the first inserting hole 1161 on the displacement cavity 116 of the core rod 11 with the second inserting hole 132 on the extrusion nut 13 at the second level, inserting the locking end 142 into the first inserting hole 1161 and the second inserting hole 132 simultaneously under the elastic action of the elastic clamping piece 14, and clamping the extrusion nut 13 to prevent the extrusion nut 13 from rotating and displacing relative to the core rod 11; meanwhile, the elastic clamping piece 14 rebounds to drive the pretightening force adjusting rod 15 to return;
in the process, the bulge of the local annealing section 122 extruded by the extrusion nut 13 of the nail sleeve 12 is continuously increased, the pretightening force of the rivet is increased, and the purpose of pretightening at the second gear is realized;
step G, using an installation tool to continuously drive the core rod 11 to rotate, and breaking the core rod 11 from the neck breaking groove 1121 thereof because the core rod 11 is locked by the elastic clamping piece 14 and can not rotate, thereby finishing the whole installation process;
3. third gear, fourth gear, fifth gear … … pretension mounting method and so on.
The blind rivet setting tool of the present invention is applied to the above-mentioned blind rivet setting method, and specifically operates as (here, the gun core 20 is the push rod 6 mentioned in the above-mentioned method, and in this embodiment, the rivet is a three-gear adjusting structure):
1. installing a self-plugging rivet and butting and clamping a riveter and the rivet: firstly, inserting the assembled blind rivet into a riveting hole of a workpiece 7 to be riveted, and enabling a support port 121 on a rivet sleeve 12 to tightly abut against an orifice of the riveting hole; then the driving head 1111 of the core bar 11 is inserted into the driving groove 221 of the riveter chuck 22 with a shape matched with the driving head 1111, the core 20 of the riveter can just penetrate into the adjusting rod accommodating hole 117 at the tail end of the core bar 11, when the riveter is in an initial state, the core 20 is in a contraction state, and the core 20 cannot contact with the stressed end 151 of the pretightening force adjusting rod 15. Meanwhile, the rivet sleeve 12 of the blind rivet is abutted against the orifice of the riveting hole through the gun head 21, and the anti-rotation protrusion 211 on the front end surface of the gun head 21 is clamped in the anti-rotation groove 1211 arranged at the support port 121 of the rivet sleeve 12 to clamp the rivet sleeve 12 tightly and prevent the rivet sleeve 12 from rotating.
2. First gear pre-tightening operation: the riveter starts to work by pressing the trigger 33, the chuck 22 rotates at a certain speed, the gun head 21 and the inner gun core 20 do not rotate, the chuck 22 drives the core rod 11 to rotate when rotating, the nail sleeve 12 cannot rotate because the nail sleeve is clamped by the gun head 21, the extrusion nut 13 cannot rotate because the extrusion nut 13 is coupled with the end surface of the nail sleeve 12 through the saw-toothed saw teeth, at the moment, under the driving action of the thread section 115 of the core rod 11, the extrusion nut 13 can move on the core rod 11, because the strength of the material of the extrusion nut 13 is high enough, the extrusion nut 13 cannot deform, the nail sleeve 12 can be extruded in the moving process of the extrusion nut 13, under the action of the extrusion force, the local annealing section 122 can deform because of the soft material, a bulge can be slowly formed, and finally, under the action of the extrusion nut 13, the bulge can be larger and larger, and the pretightening force, when the riveter stops working in a cycle, the extrusion nut 13 just moves to a certain position, at the moment, the first inserting hole 1161 on the displacement cavity 116 of the core rod 11 coincides with the second inserting hole 132 on the extrusion nut 13, which is located at the first position, the elastic clamping piece 14 can insert the locking end 142 into the first inserting hole 1161 and the second inserting hole 132 simultaneously under the elastic action of the elastic clamping piece, the extrusion nut 13 is clamped and cannot rotate and displace relative to the core rod 11, the core rod 11 cannot rotate, and the first working cycle and the first position pre-tightening of the rivet are completed.
If the trigger 33 is released and pulled again, the second working cycle of the riveter is started, the collet 22 in the gun head 21 continues to rotate, the core rod 11 cannot rotate because the core rod 11 and the extrusion nut 13 are locked by the elastic clamping piece 14, and then the collet 22 can only break from the neck breaking groove 1121 of the core rod 11 under the torsion action, and the whole installation process is finished.
The first-gear pre-tightening force is also the lowest-gear pre-tightening force of the blind rivet, so that the single-side connection requirement of softer structures such as honeycomb sandwich composite materials can be met, if the first-gear pre-tightening force cannot meet the connection requirement, for example, the clamping force of the blind rivet needs to be increased for some magnesium-aluminum alloys or structures with slightly high requirements on the pre-tightening force, and the blind rivet needs to be installed in a second-gear pre-tightening force state.
3. Unlocking operation of the pressing nut 13 and the core rod 11: when the blind rivet is installed to the first-gear pre-tightening force state, the rivet gun works for a period of circulation at the moment, the rivet gun is in a stop state, the push-pull sliding bolt 29 is pushed to the foremost end of the horizontal section of the limiting groove 28, and when the push-pull sliding bolt 29 rotates downwards along the vertical section of the limiting groove 28, the push-pull sliding bolt 29 is locked by the limiting groove 28, the rivet sleeve 12 of the blind rivet is abutted against the orifice of the riveting hole again, and the rivet sleeve 12 is clamped by the gun head 21; in the whole process of installing the blind rivet to the first-gear pretightening force, the gun core 20 is in a retraction state, the gun core 20 is not contacted with the stress end 151 of the pretightening force adjusting rod 15, after pushing the push-pull sliding bolt 29, the gun core 20 is extended to the working state, and in the process of clamping the nail sleeve 12 by the gun head 21, the extended gun core 20 acts on the stressed end 151 of the pre-tightening force adjusting rod 15 to move the pre-tightening force adjusting rod 15 to the second inserting hole 132 at the second gear for a displacement, under the drive of the pretightening force adjusting rod 15, the elastic clamping piece 14 moves, the length of the limiting groove 28 is designed through strict calculation, in this process, the displacement of the preload adjusting lever 15 (i.e., the displacement of the length of one of the limiting grooves 28) just makes the locking end 142 come out of the second inserting hole 132 but remains in the first inserting hole 1161, and the mechanical locking between the pressing nut 13 and the core rod 11 is unlocked. At the same time, the steering gear 27 and the drive gear 26 mesh while the push-pull stud 29 is locked by the stopper groove 28.
4. Second gear pre-tightening operation: the riveter continues to work by continuing to pull the trigger 33, and the motor 4 simultaneously rotates the driving rotor 24 and the driving gear 26 through the gear transmission structure, so that the driving gear 26 also rotates the steering gear 27 in the reverse direction while the chuck 22 rotates the core rod 11, thereby resetting the core 20 and the push-pull bolt 29.
When the chuck 22 drives the core rod 11 to rotate, after rotating a certain angle, the first inserting hole 1161 and the second inserting hole 132 are dislocated, at this time, the gun core 20 is not required to apply a thrust to the pretightening force adjusting rod 15 temporarily to maintain a state that the locking end 142 is disengaged from the second inserting hole 132, and meanwhile, in order to avoid the influence of the gun core 20 on the pretightening force adjusting rod 15 by continuing applying a force to the pretightening force adjusting rod 15 on the subsequent rivet pretightening work (after the second-gear pretightening operation is completed, the elastic clamping piece 14 rebounds to drive the pretightening force adjusting rod 15 to return, and if the gun core 20 always pushes against the pretightening force adjusting rod 15, the return. Therefore, the automatic resetting of the gun core 20 is completed when the core rod 11 rotates through the ingenious structural design, necessary operation is completed at a specific time node, if the push-pull sliding bolt 29 is pulled to return manually, the time node of the rotation of the core rod 11 cannot be accurately grasped, and the problem that manual operation cannot be simultaneously realized is solved.
After the gun core 20 and the pretightening force are adjusted and separated, the chuck 22 drives the core rod 11 to rotate for several circles, the extrusion nut 13 moves to the tail of the core rod 11 for a certain displacement, at this time, the first inserting hole 1161 on the displacement cavity 116 of the core rod 11 can coincide with the second inserting hole 132 on the extrusion nut 13, which is located at the second position, the elastic clamping piece 14 can be inserted into the first inserting hole 1161 and the second inserting hole 132 simultaneously under the elastic action of the elastic clamping piece 14, meanwhile, the elastic clamping piece 14 rebounds to drive the pretightening force adjusting rod 15 to return, the extrusion nut 13 cannot be clamped to rotate and displace relative to the core rod 11, the core rod 11 cannot rotate, and the second working cycle and the second position pretightening of the rivet are completed.
In the process, the extrusion nut 13 can continuously extrude the nail sleeve 12 in the moving process, the bulge of the local annealing section 122 can be larger and larger under the action of the extrusion force of the nail sleeve 12, the pre-tightening force of the rivet can be larger and larger, and the purpose of pre-tightening the second gear is achieved.
If an installer wants to finish the installation at the second-gear pre-tightening force position, the installer only needs to continuously pull the trigger 33, the collet 22 in the gun head 21 will continue to rotate, the core rod 11 will not rotate because the core rod 11 and the extrusion nut 13 are locked by the elastic clamping piece 14, and then the collet 22 can only break from the neck breaking groove 1121 of the core rod 11 under the torsion action, and the whole installation process is finished.
5. And a third gear pre-tightening operation: if a larger clamping force performance of the blind rivet needs to be used in certain specific occasions, such as the 141 position of the steel plate connecting part, the blind rivet needs to be installed at a third-gear pre-tightening force level, the pre-tightening force is the maximum level of the blind rivet when the blind rivet is operated with the second-gear pre-tightening operation, and the bulge foot formed after installation is also the maximum.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (10)

1. The utility model provides an adjustable pretightning force mechanical locking type self-plugging rivet mounting tool which characterized in that: the gun comprises a gun body (3), a gun head (21) with a sleeve-shaped structure is detachably and fixedly connected to a gun opening (30) of the gun body (3), a chuck (22) capable of rotating under the driving of external force is sleeved in the gun head (21), a gun core (20) capable of moving horizontally is arranged in the gun body (3), and a gun core accommodating hole (222) capable of allowing the gun core (20) to penetrate is formed in the chuck (22); the rear end of the chuck (22) is clamped with a driving rotary head (24), and the driving rotary head (24) is driven to rotate by a driving source (4).
2. The adjustable pretightening force mechanical locking type blind rivet installation tool according to claim 1, wherein: the gun head is characterized in that an anti-rotation protrusion (211) is arranged on the front end face of the gun head (21), a driving groove (221) is arranged at the front end of the chuck (22), a rotation matching protrusion (223) is arranged at the rear end of the chuck (22), a rotation matching groove (241) matched with the rotation matching protrusion (223) in shape is arranged at the front end of the driving rotating head (24), the rotation matching protrusion (223) is nested and clamped in the rotation matching groove (241), and a second gun core accommodating hole (242) for accommodating the gun core (20) to pass through is formed in the driving rotating head (24).
3. The adjustable pretightening force mechanical locking type blind rivet installation tool according to claim 1, wherein: the gun core (20) comprises an abutting rod (23) and a main shaft (25) which are detachably and fixedly connected together.
4. The adjustable pretightening force mechanical locking type blind rivet installation tool according to claim 1, wherein: the gun core (20) is provided with an automatic reset structure; the automatic reset structure comprises a driving gear (26) which is rotatably arranged in the gun body (3), a steering gear (27) which is fixedly connected with the gun core (20), a push-pull sliding bolt (29) which is fixedly connected with the gun core (20), a limit groove (28) which is opened on the gun body (3) and a spring (32) which is arranged at the tail part of the gun core (20); wherein, steering gear (27) adopt incomplete gear, and spacing groove (28) are an L shape notch, and push-and-pull sliding bolt (29) joint is in spacing groove (28), and spring (32) horizontal extrusion is installed at rifle core (20) afterbody.
5. The adjustable pretightening force mechanical locking type blind rivet installation tool according to claim 4, wherein: a limit baffle (31) is fixedly connected in the gun body (3), a quick end plate (251) is fixedly connected at the tail end of the gun core (20), the tail part of the gun core (20) penetrates through the limit baffle (31), the spring (32) penetrates through the gun core (20), and the spring (32) is extruded between the limit baffle (31) and the end plate (251).
6. The adjustable pretightening force mechanical locking type blind rivet installation tool according to claim 1, wherein: the driving source (4) adopts a motor.
7. The adjustable pretightening force mechanical locking type blind rivet installation tool according to claim 1, wherein: the driving source (4) drives the driving rotary head (24) to rotate through a group of meshed first driving gears (511) and first driven gears (512), an output shaft of the driving source (4) is connected with the first driving gears (511) through keys, and the first driven gears (512) are detachably and fixedly connected with the driving rotary head (24).
8. The adjustable pretightening force mechanical locking type blind rivet installation tool according to claim 4, wherein: the driving source (4) drives the driving rotary head (24) and the driving gear (26) to rotate simultaneously.
9. The adjustable pretightening force mechanical locking type blind rivet setting tool according to claim 8, wherein: the driving source (4) drives the driving rotary head (24) to rotate through a group of meshed first driving gears (511) and first driven gears (512), an output shaft of the driving source (4) is connected with the first driving gears (511) through keys, and the first driven gears (512) are detachably and fixedly connected with the driving rotary head (24);
still include transmission shaft (52) that a rotatable support was installed in body of a gun (3), be equipped with one in transmission shaft (52) and hold No. three rifle core accommodation hole (521) that rifle core (20) passed, transmission shaft (52) run through the rigid coupling and drive its rotation in the centre bore of driven gear (512) and through driven gear (512), transmission shaft (52) drive gear (26) through a set of engaged driving gear two (531) and driven gear two (532) and rotate when rotating, driving gear two (531) run through the rigid coupling on transmission shaft (52), driven gear two (532) are connected with drive gear (26) through a back shaft (54) synchronous drive.
10. The adjustable pretightening force mechanical locking type blind rivet installation tool according to claim 1, wherein: a stock (34) is arranged below the gun body (3), a trigger (33) is arranged on the stock (34), and the trigger (33) is a driving switch of the driving source (4).
CN201911228579.6A 2019-12-04 2019-12-04 Adjustable pretightning force mechanical locking type self-plugging rivet mounting tool Active CN110947894B (en)

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CN203003039U (en) * 2012-11-28 2013-06-19 曹康 Novel electric blind rivet device
CN203830639U (en) * 2014-05-19 2014-09-17 高良 Electric blind-riveting tool gun with protecting mechanism
CN109926539A (en) * 2017-12-19 2019-06-25 永康市正丰机电有限公司 A kind of Novel rivet rifle

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Publication number Priority date Publication date Assignee Title
US5473805A (en) * 1991-08-12 1995-12-12 Gesipa Blindniettechnik Gmbh Tool for setting blind rivets
CN1175916A (en) * 1995-02-15 1998-03-11 环球产品发展有限公司 Riveting device
CN200963668Y (en) * 2005-12-14 2007-10-24 刘元智 Electric self-plugging rivet gun
US20080012453A1 (en) * 2006-07-17 2008-01-17 Abeo, Llc Motor having a hollow drive shaft
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CN116078985A (en) * 2023-02-14 2023-05-09 联钢精密科技(中国)有限公司 Riveting gun nozzle

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