CN110937261A - Automatic high-pressure air deep bottom valve blockage cleaning device and method - Google Patents
Automatic high-pressure air deep bottom valve blockage cleaning device and method Download PDFInfo
- Publication number
- CN110937261A CN110937261A CN201911311935.0A CN201911311935A CN110937261A CN 110937261 A CN110937261 A CN 110937261A CN 201911311935 A CN201911311935 A CN 201911311935A CN 110937261 A CN110937261 A CN 110937261A
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- Prior art keywords
- pressure air
- valve
- pipe
- pressure
- electric control
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/54—Large containers characterised by means facilitating filling or emptying
- B65D88/64—Large containers characterised by means facilitating filling or emptying preventing bridge formation
- B65D88/70—Large containers characterised by means facilitating filling or emptying preventing bridge formation using fluid jets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
Abstract
The device comprises a high-pressure air-regulating pressure valve pipe, an electric control electromagnetic valve, a high-pressure air bag and a high-pressure air conveying pipe, wherein the high-pressure air-regulating pressure valve pipe is connected with the high-pressure air bag, the electric control electromagnetic valve is installed on the high-pressure air-regulating pressure valve pipe, a pulse electric control time relay is connected onto the electric control electromagnetic valve, the high-pressure air conveying pipe is installed on the inner wall of a container, an inlet is communicated with the high-pressure air-regulating pressure valve pipe, and an outlet is located right above the deep bottom valve of the container. The invention also discloses an automatic high-pressure air deep bottom valve blockage cleaning method. The automatic high-pressure air deep bottom valve blockage removing method has the characteristics of high working efficiency, no labor intensity, guarantee on the safety of the environment and staff and the like.
Description
Technical Field
The invention relates to a blockage clearing device and a blockage clearing method for a bottom valve of a high-capacity high-specific gravity easily-precipitated container, in particular to an automatic high-pressure air deep bottom valve blockage clearing device and an automatic high-pressure air deep bottom valve blockage clearing method.
Background
At present, a bottom valve of a large-capacity, large-specific gravity and easy-to-precipitate container (reaction kettle) is easy to block, and most of containers are cleared by manually inserting steel bars and the like, so that the problems that the working efficiency is low, the labor intensity is high, the safety of the environment and staff cannot be guaranteed and the like exist.
Disclosure of Invention
The invention aims to solve the technical problem of providing an automatic high-pressure air deep-bottom valve blockage removing device and method which can improve the working efficiency, reduce the labor intensity and guarantee the environment and the safety of staff aiming at the defects of the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows: an automatic high-pressure air deep bottom valve blockage removing device comprises a high-pressure air pressure regulating valve pipe, an electric control electromagnetic valve, a high-pressure air bag and a high-pressure air conveying pipe, wherein the high-pressure air pressure regulating valve pipe is connected with the high-pressure air bag, the electric control electromagnetic valve is installed on the high-pressure air pressure regulating valve pipe, a pulse electric control time relay is connected onto the electric control electromagnetic valve, the high-pressure air conveying pipe is installed on the inner wall of a container, an inlet is communicated with the high-pressure air pressure regulating valve pipe, and an outlet is located right above the deep bottom valve of the.
Further, a manual valve is arranged and is arranged on the high-pressure air pressure regulating valve pipe.
Further, be equipped with the liquid distribution pipe on the container, be equipped with manual regulation and control valve, sight glass and manual reserve ball valve from last to down in proper order on the liquid distribution pipe, the one end of high-pressure air pressure regulating valve pipe is connected to on the liquid distribution pipe between manual regulation and control valve, the sight glass, the import of high-pressure air conveyer pipe is connected to on the liquid distribution pipe between sight glass, the manual reserve ball valve.
Further, the high-pressure air bag can be replaced by a high-pressure air compressor and the like.
The automatic high-pressure air deep bottom valve blockage removing method implemented by utilizing the blockage removing device comprises the following steps:
after liquid materials are added into the bottom of the large container, the time period for releasing high-pressure air is preset through a pulse electric control time relay, and an electric control electromagnetic valve is controlled; at the moment when the electrically controlled electromagnetic valve is opened, high-pressure air stored in the high-pressure air bag enters the upper part of the deep bottom valve through the high-pressure air pressure regulating valve pipe and the high-pressure air conveying pipe, and precipitates in the bottom valve hole are flushed and moved upwards under the action of air flow impact, so that the aim of clearing the blockage is fulfilled.
The pulse type high-pressure air deep bottom valve blockage removing method disclosed by the invention is characterized in that the airflow shock wave principle of pulse high-pressure air is utilized, and precipitates in a deep container bottom valve hole are automatically sprayed and moved upwards and enter a stirring liquid to be difficult to precipitate, so that the opening of a deep container bottom valve is favorably realized, the smooth discharge of a large deep container is ensured, and the normal production is realized.
The automatic high-pressure air deep bottom valve blockage removing device has the advantages of simple installation structure, high working efficiency, safe operation and no pollution, and can realize continuous clean production of large-specific-gravity easy-to-precipitate large containers.
The automatic high-pressure air deep bottom valve blockage removing method adopts high-pressure air pulse to control periodic spraying and flushing of sediment of the bottom valve, so that the sediment moves upwards, and the sediment is not easy to deposit and block a bottom valve hole under the stirring action of a container; when the material needs to be discharged, the valve is opened, so that the high-specific gravity material which is easy to precipitate at high temperature is very easy to discharge.
In the actual production process, the automatic high-pressure air deep bottom valve blockage removing method can solve the actual problem of the production process aiming at the materials which are easy to precipitate in large containers with large specific gravity, and the blockage removal is required thoroughly in each production period. The method has high working efficiency and no labor intensity, and guarantees the safety of the environment and the staff.
Drawings
FIG. 1 is a schematic structural view of an automatic high-pressure air deep bottom valve blockage removal device of the invention;
in the figure: 1. the high-pressure air-regulating valve comprises a high-pressure air-regulating valve pipe, 2 a manual valve, 3 an electric control electromagnetic valve, 4 a high-pressure air bag, 5 a high-pressure air conveying pipe, 6 a liquid distribution pipe, 7 a manual regulating valve, 8 a sight glass and 9 a manual standby ball valve.
The specific implementation mode is as follows:
the invention is further explained with reference to the drawings and the embodiments.
Referring to fig. 1, the automatic high-pressure air deep bottom valve blockage removing device comprises a high-pressure air-regulating valve pipe 1, a manual valve 2, an electric control electromagnetic valve 3, a high-pressure air bag 4 and a high-pressure air conveying pipe 5, wherein the high-pressure air-regulating valve pipe 1 is connected with the high-pressure air bag 4, the manual valve 2 and the electric control electromagnetic valve 3 are installed on the high-pressure air-regulating valve pipe 1, the electric control electromagnetic valve 3 is connected with a pulse electric control time relay, the high-pressure air conveying pipe 5 is installed on the inner wall of a container and communicated with the high-pressure air-regulating valve pipe 1, and an outlet is located right above the deep bottom.
In this embodiment, a liquid distribution pipe 6 is arranged on the container, a manual control valve 7, a viewing mirror 8 and a manual standby ball valve 9 are sequentially arranged on the liquid distribution pipe 6 from top to bottom, one end of the high-pressure air-regulating valve pipe 1 is connected to the liquid distribution pipe 6 between the manual control valve 7 and the viewing mirror 8, and an inlet of the high-pressure air delivery pipe 5 is connected to the liquid distribution pipe 6 between the viewing mirror 8 and the manual standby ball valve 9.
In this embodiment, the pulse electric control time relay and the electric control electromagnetic valve 3 are installed on the pipeline workbench, so that the maintenance and the overhaul are convenient.
In this embodiment, the high pressure air bag 4 may be replaced by a high pressure air compressor or the like.
After the required liquid material is added, the pulse electric control time relay controls the electric control electromagnetic valve 3 on the high-pressure air bag 4 to be opened and closed according to the set time, high-pressure air flow enters the high-pressure air conveying pipe 5, and precipitates in the bottom valve hole of the kettle are quickly impacted to move upwards, so that the aim of clearing the blockage is fulfilled.
The automatic high-pressure air deep bottom valve blockage removing method implemented by the blockage removing device in the embodiment comprises the following steps:
the time period for releasing high-pressure air is preset through a pulse electric control time relay, and the electric control electromagnetic valve 3 is controlled; when the electric control electromagnetic valve 3 is opened, high-pressure air stored in the high-pressure air bag 5 enters the upper part of the deep bottom valve through the high-pressure air pressure regulating valve pipe 1 and the high-pressure air conveying pipe 5, and precipitates in a bottom valve hole are flushed and moved upwards under the action of shock waves, so that the aim of clearing the blockage is fulfilled.
The invention does not need manual operation, adopts an electric control time relay to flush the high-pressure air jet to the bottom valve position, and can smoothly operate production and discharge, thereby realizing continuous clean production of the easy sediment with large specific gravity of the deep and large container.
Claims (5)
1. Automatic deep bottom valve of highly-compressed air clears stifled device, its characterized in that: the high-pressure air pressure regulating valve pipe is connected with the high-pressure air bag, the electric control electromagnetic valve is mounted on the high-pressure air pressure regulating valve pipe, a pulse electric control time relay is connected onto the electric control electromagnetic valve, the high-pressure air conveying pipe is mounted on the inner wall of the container, an inlet is communicated with the high-pressure air pressure regulating valve pipe, and an outlet is located right above a deep bottom valve of the container.
2. The automatic high-pressure air deep bottom valve blockage removing device according to claim 1, characterized in that: and the manual control valve is arranged on the high-pressure air pressure regulating valve pipe.
3. The automatic high-pressure air deep floor valve block removal device according to claim 1 or 2, characterized in that: the container is provided with a liquid distribution pipe, the liquid distribution pipe is sequentially provided with a manual regulating valve, a sight glass and a manual standby ball valve from top to bottom, one end of the high-pressure air pressure regulating valve pipe is connected to the liquid distribution pipe between the manual regulating valve and the sight glass, and the inlet of the high-pressure air conveying pipe is connected to the liquid distribution pipe between the sight glass and the manual standby ball valve.
4. The automatic high-pressure air deep floor valve block removal device according to claim 1 or 2, characterized in that: the high-pressure air bag is replaced by a high-pressure air compressor.
5. An automatic high-pressure air deep bottom valve blockage removing method implemented by using the blockage removing device of claim 1 is characterized by comprising the following steps:
after liquid materials are added into the bottom of the large container, the time period for releasing high-pressure air is preset through a pulse electric control time relay, and an electric control electromagnetic valve is controlled; at the moment when the electrically controlled electromagnetic valve is opened, high-pressure air stored in the high-pressure air bag enters the upper part of the deep bottom valve through the high-pressure air pressure regulating valve pipe and the high-pressure air conveying pipe, and precipitates in the bottom valve hole are flushed and moved upwards under the action of air flow impact, so that the aim of clearing the blockage is fulfilled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911311935.0A CN110937261A (en) | 2019-12-18 | 2019-12-18 | Automatic high-pressure air deep bottom valve blockage cleaning device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911311935.0A CN110937261A (en) | 2019-12-18 | 2019-12-18 | Automatic high-pressure air deep bottom valve blockage cleaning device and method |
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| Publication Number | Publication Date |
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| CN110937261A true CN110937261A (en) | 2020-03-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911311935.0A Pending CN110937261A (en) | 2019-12-18 | 2019-12-18 | Automatic high-pressure air deep bottom valve blockage cleaning device and method |
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2244796A1 (en) * | 1972-09-13 | 1974-03-21 | Handtmann Metallguss Albert | Combined pressurization and cleaning spray nozzle assembly - for liquid esp beer tanks with automatic change over valve |
| CN200982904Y (en) * | 2006-11-27 | 2007-11-28 | 肖立新 | Automatic blockage prevention and reverse blow device for pressure measurement |
| CN201572588U (en) * | 2009-11-24 | 2010-09-08 | 上海泰山除尘设备有限公司 | Efficient blockage clearing device |
| CN202860904U (en) * | 2012-10-23 | 2013-04-10 | 衡水英利新能源有限公司 | Automatic alkaline cleaning machine capable of preventing alkaline bath drain valve from being blocked |
| CN203146884U (en) * | 2013-02-28 | 2013-08-21 | 攀钢集团攀枝花钢钒有限公司 | Gas gate valve for preventing blocking |
| CN104019361A (en) * | 2014-06-10 | 2014-09-03 | 中国海洋石油总公司 | Online unclogging device for small-size valves |
| CN205838656U (en) * | 2016-06-23 | 2016-12-28 | 如皋市五山漂染有限责任公司 | A kind of blockage resisting aeration valve |
| CN106641437A (en) * | 2016-12-23 | 2017-05-10 | 安徽六国化工股份有限公司 | Anti-clogging powder feeding valve device |
| CN106870759A (en) * | 2015-12-10 | 2017-06-20 | 成都德善能科技有限公司 | A kind of anti-blocking ball valve |
-
2019
- 2019-12-18 CN CN201911311935.0A patent/CN110937261A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2244796A1 (en) * | 1972-09-13 | 1974-03-21 | Handtmann Metallguss Albert | Combined pressurization and cleaning spray nozzle assembly - for liquid esp beer tanks with automatic change over valve |
| CN200982904Y (en) * | 2006-11-27 | 2007-11-28 | 肖立新 | Automatic blockage prevention and reverse blow device for pressure measurement |
| CN201572588U (en) * | 2009-11-24 | 2010-09-08 | 上海泰山除尘设备有限公司 | Efficient blockage clearing device |
| CN202860904U (en) * | 2012-10-23 | 2013-04-10 | 衡水英利新能源有限公司 | Automatic alkaline cleaning machine capable of preventing alkaline bath drain valve from being blocked |
| CN203146884U (en) * | 2013-02-28 | 2013-08-21 | 攀钢集团攀枝花钢钒有限公司 | Gas gate valve for preventing blocking |
| CN104019361A (en) * | 2014-06-10 | 2014-09-03 | 中国海洋石油总公司 | Online unclogging device for small-size valves |
| CN106870759A (en) * | 2015-12-10 | 2017-06-20 | 成都德善能科技有限公司 | A kind of anti-blocking ball valve |
| CN205838656U (en) * | 2016-06-23 | 2016-12-28 | 如皋市五山漂染有限责任公司 | A kind of blockage resisting aeration valve |
| CN106641437A (en) * | 2016-12-23 | 2017-05-10 | 安徽六国化工股份有限公司 | Anti-clogging powder feeding valve device |
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Application publication date: 20200331 |