CN110934115B

CN110934115B - Fishing rod and rod body

Info

Publication number: CN110934115B
Application number: CN201910899889.4A
Authority: CN
Inventors: 谷口一真; 岩田壮司; 高原刚; 崎山晃
Original assignee: Shimano Inc
Current assignee: Shimano Inc
Priority date: 2018-09-21
Filing date: 2019-09-23
Publication date: 2023-04-07
Anticipated expiration: 2039-09-23
Also published as: JP7138523B2; KR20200034609A; JP2020043839A; CN110934115A

Abstract

The invention provides a fishing rod and a rod body capable of inhibiting cracking. The fishing rod of the invention is provided with a solid rod body, and a rod blank (10) of the rod body is provided with: a solid body (30) having the length of the entire rod blank (10); and a tubular main layer (31) having reinforcing fibers along the centerline direction of the rod body and formed of a prepreg formed outside the solid body (30), wherein the main layer (31) has: a longitudinal fiber prepreg layer (35) formed by prepregs of reinforcing fibers along the centerline direction of the rod body over the entire length of the main layer (31); and a woven fabric prepreg layer formed by extending a prepreg containing a reinforced fiber woven fabric over the entire length of the main layer (31).

Description

Fishing rod and rod body

Technical Field

The present invention relates to a fishing rod having a solid rod body and a rod body.

Background

The fishing rod of patent document 1 below winds a prepreg around the outside of a solid body. The reinforcing fibers of the prepreg are so-called longitudinal fibers along the center line direction of the solid body. The longitudinal fibers effectively improve the bending strength. On the other hand, since the longitudinal fibers are resin, cracks are easily generated between the longitudinal fibers.

Documents of the prior art

Patent document

Patent document 1: JP 2001-136869A

Disclosure of Invention

The invention provides a fishing rod and a rod body capable of inhibiting the generation of cracks.

The fishing rod related to the invention has a solid rod body, and a rod blank of the rod body is provided with: a solid body having the length of the full length of the rod blank; and a cylindrical main layer formed of a prepreg formed outside the solid body, the main layer having: a longitudinal fiber prepreg layer formed by prepreg of reinforcing fibers along the central line direction of the rod body and extending over the whole length of the main layer; and a woven fabric prepreg layer formed of a prepreg containing a woven fabric of reinforcing fibers over the entire length of the main layer.

The reinforcing fibers along the centerline of the rod body are referred to as longitudinal fibers. The main layer of the rod blank of the solid rod body of the fishing rod comprises: a longitudinal fiber prepreg layer formed of a prepreg of longitudinal fibers; and a woven fabric prepreg layer formed of a prepreg of a reinforced fiber woven fabric. Both the longitudinal fiber prepreg layer and the woven fabric prepreg layer are formed over the entire length of the main layer. The longitudinal fiber prepreg layer formed over the entire length of the main layer can ensure the bending strength. Further, the generation of cracks between the longitudinal fibers can be suppressed by the woven fabric prepreg layer formed over the entire length of the main layer.

In particular, the longitudinal fiber prepreg layer and the woven fabric prepreg layer are preferably formed by laminating a first sheet having reinforcing fibers extending in the center line direction of the rod body and a second sheet having woven fabric containing reinforcing fibers. By using the laminated sheet in this manner, a prepreg formed of a reinforcing fiber woven fabric can be easily wound over the entire length of the main layer. Further, by using the laminated sheet, the woven fabric prepreg layer and the longitudinal fiber prepreg layer can be made to adjoin. Therefore, the adjacent woven fabric prepreg layers can suppress the occurrence of cracks in the longitudinal fiber prepreg layers. Further, if the laminated sheet is wound over one turn (1 layer) partially or over the entire length, it is possible to further suppress the occurrence of cracks in the longitudinal fiber prepreg layer and also suppress the propagation of cracks to the inside.

Further, it is preferable that the prepreg layer formed of the laminated sheet is the outermost prepreg layer of the main layer having one or more prepreg layers formed of prepregs shorter than the entire length of the main layer on the inner side of the prepreg layer formed of the laminated sheet. The woven fabric prepreg layer in the outermost prepreg layer can effectively inhibit the cracks which are easily generated on the peripheral surface of the main layer when the rod body bends. Further, by providing one or more prepreg layers formed of prepregs having a length shorter than the entire length of the main layer inside the prepreg layer formed of the laminated sheet, it is possible to prevent the solid body from becoming excessively thick and to reduce the weight of the rod blank.

Further, the reinforcing fibers of one or more prepreg layers formed of prepregs shorter than the entire length of the main layer are preferably arranged along the centerline direction of the rod body. One or more longitudinal fiber prepreg layers formed from longitudinal fiber prepregs longer and shorter than the entire length of the main layer and longitudinal fiber prepreg layers formed over the entire length of the main layer can easily ensure the bending strength of the rod body. Furthermore, the use of the woven fabric prepreg layer can suppress the occurrence of cracks between the longitudinal fibers.

Further, preferably, the solid body has: a front portion that expands in diameter to a rear side with a prescribed taper; and a rear portion that is expanded to the rear side or fixed in diameter at a taper smaller than the taper of the front portion, wherein the main layer is formed over the entire length of the solid body, the main layer has a plurality of prepreg layers on the inner sides of the longitudinal fiber prepreg layer and the woven fabric prepreg layer, the plurality of prepreg layers are formed of prepregs shorter than the entire length of the main layer, rear end portions of the plurality of prepreg layers are respectively located at the rear end portions of the solid body, and front end portions of the plurality of prepreg layers are located on the front side as the prepreg layers located on the outer side are located on the front side. By setting the taper of the rear portion of the solid body to be smaller than the taper of the front portion, the solid body can be made lightweight. In addition, the rod can be regulated by the main layer, especially the rod can be regulated easily by the main layer. Further, by winding a prepreg that is shorter than the entire length of the main layer as a main part of a solid body around the rear part inside the longitudinal fiber prepreg layer and the woven fabric prepreg layer, the taper of the rear part of the rod blank can be made to gradually approach the taper of the front part. Therefore, the prepreg for forming the longitudinal fiber prepreg layer and the prepreg for forming the woven fabric prepreg layer can be wound beautifully.

In addition, the reinforcing fiber of the woven cloth is preferably along the center line direction of the rod body and the circumferential direction of the rod body, so that the generation of cracks in the longitudinal fiber can be effectively inhibited.

Further, a fishing rod according to the present invention includes: a first solid rod body having a tip end portion at a front end portion thereof and a convex side engaging portion at a rear end portion thereof; and the second pole body of cavity form, its protruding side joint portion that has the confession first pole body at the front end portion loads and unloads freely the male side joint portion of inserting, has the pole afterbody at the back end portion, and the pole embryo of the first pole body possesses: a solid body having the length of the full length of the rod blank; and a tubular main layer formed from a prepreg formed outside the solid body, the main layer having: a longitudinal fiber prepreg layer formed by prepreg of reinforced fiber along the central line direction of the rod body and extending over the whole length of the main layer; and a woven fabric prepreg layer formed of a prepreg containing a woven fabric of reinforcing fibers over the entire length of the main layer.

The fishing rod with the structure is formed by two rod bodies, namely a first rod body on the front side and a second rod body on the rear side. Further, the first rod body on the front side is made solid, so that flexibility with toughness can be obtained, and the second rod body on the rear side is made hollow, so that the fishing rod can be prevented from becoming too heavy, and the weight can be reduced.

Preferably, the first rod body includes all the fishing line guides of the fishing rod, and the second rod body includes the wheel seat. The first rod body can make the near hand have toughness adjustability, thereby obtaining the adjustability close to an integrated rod. In addition, the second rod body with the wheel seat is hollow, so that the fishing rod can be lightened. Further, since the first rod body is provided with all the fishing line guides, for example, the first rod body of other specifications can be attached to the second rod body for use. Namely, the first rod body and the second rod body can be properly combined for use.

Further, the rod body of the fishing rod according to the present invention is a solid rod body, and a rod blank of the rod body includes: a solid body having the length of the full length of the rod blank; and a cylindrical main layer formed of a prepreg formed outside the solid body, the main layer having: a longitudinal fiber prepreg layer formed by prepreg of reinforced fiber along the central line direction of the rod body and extending over the whole length of the main layer; and a woven fabric prepreg layer formed of a prepreg containing a woven fabric of reinforcing fibers over the entire length of the main layer.

ADVANTAGEOUS EFFECTS OF INVENTION

As described above, the longitudinal fiber prepreg layer extending over the entire length of the main layer can ensure the bending strength, and the woven fabric prepreg layer extending over the entire length of the main layer can suppress the occurrence of cracks between the longitudinal fibers.

Drawings

Fig. 1 is a front view showing a separated state of a fishing rod according to an embodiment of the present invention;

FIG. 2 is a front view showing a coupled state of the fishing rod;

FIG. 3 is a front view of a butt of a first rod body of the fishing rod;

FIG. 4 is a perspective view showing a main part of the preform;

FIG. 5 is a front view showing a manufacturing process of the rod blank;

FIG. 6 is a perspective view of a main part of a butt of a first rod body of a fishing rod according to another embodiment of the present invention;

FIG. 7 is a front view showing a process of manufacturing a rod blank of a first rod body of a fishing rod according to another embodiment of the present invention;

fig. 8 is a front view of a fishing rod according to another embodiment of the present invention.

Detailed Description

Hereinafter, a fishing rod and a rod body according to an embodiment of the present invention will be described with reference to fig. 1 to 5. The fishing rod of the present embodiment is used by attaching a fishing reel, not shown. The reel may be a dual-bearing reel or a single-bearing reel, or may be a spinning reel, and in the present embodiment, is a reel suitable for use in mounting a dual-bearing reel. In the use state, the dual-bearing reel is usually positioned on the upper side of the fishing rod. The fishing rod is provided with a plurality of fishing line guides 3. The fishing line guide 3 is a so-called outer guide type fishing line guide located outside the rod blank. When using a dual-bearing reel, the fishing line guide 3 is usually positioned above the fishing rod in the use state. In the present embodiment, the fishing line guide 3 is a fixed guide that is bonded and fixed to the rod blank, but may include a movable guide (movable guide) that is slidable with respect to the rod blank and is fixed at a predetermined position by frictional resistance. The fishing rod can be used for various objects and purposes, and is particularly suitable for fishing.

Fig. 1 and 2 show the entire fishing rod of the present embodiment. The fishing rod may be of any structure, including an integral rod and a shake-out rod, and the present embodiment is of a two-socket structure. The fishing rod of the present embodiment is composed of two rod bodies, a first rod body 1 constituting the front part of the fishing rod and a second rod body 2 constituting the rear part of the fishing rod. Fig. 1 shows the state of separating the first rod body 1 from the second rod body 2, fig. 2 shows the state of connecting the first rod body 1 and the second rod body 2.

The first rod body 1 is solid, and the second rod body 2 is hollow. The first rod body 1 has a solid rod blank 10, and the second rod body 2 has a hollow rod blank 20. The first rod body 1 occupies most of the entire length of the fishing rod and constitutes the main part of the fishing rod. The first rod body 1 has a length at least more than half of the total length of the fishing rod. That is, the first rod body 1 is longer than the second rod body 2. The first rod body 1 has a tip end portion of the fishing rod at a front end portion thereof and a convex side joining portion 11 for joining with the second rod body 2 at a rear end portion thereof. The second rod body 2 has a concave side joining part 21 at the front end for joining with the first rod body 1, and a rod tail part of the fishing rod at the rear end. The convex side joint part 11 of the first rod body 1 is freely inserted into the concave side joint part 21 of the second rod body 2. The connection mode between the first rod body 1 and the second rod body 2 is an inserting section. Therefore, the first rod body 1 is jointed to the front side of the second rod body 2 by the friction resistance between the outer circumference of the convex side jointing part 11 and the inner circumference of the concave side jointing part 21. However, the joining method may be various.

The first rod body 1 is provided with all the fishing line guides 3 of the fishing rod. Therefore, the second rod body 2 does not have the fishing line guide 3. The second rod body 2 is provided with a wheel seat 4 near the front end thereof. A dual-bearing reel is attached to the reel base 4. The wheel base 4 has any structure, and in the present embodiment, has a trigger 5 on the lower surface. The wheel seat 4 is cylindrical and is directly mounted on the outer side of the rod blank 20 of the second rod body 2 or is bonded and fixed on the outer side of the rod blank 20 of the second rod body 2 through a cylindrical spacer. The wheel base 4 has a so-called front lock structure including a movable cover 6 and a nut 7 for moving the movable cover 6 on the front side. In the separated state as shown in figure 1, the nut 7 and the moving cover 6 can be taken off from the front end of the second rod body 2 at the front side.

The second rod body 2 is provided with

grips

22 and 23 on the rear side of the wheel seat 4. The grasping

portions

22 and 23 are made of a grasping material such as foamed EVA or cork, and are bonded and fixed to the outside of the rod blank 20. The grasping

portions

22, 23 are provided at two positions in the front and rear, with a first grasping portion 22 on the front side and a second grasping portion 23 on the rear side. The first grip portion 22 is located directly behind the wheel base 4. The second grip part 23 is spaced apart from the first grip part 22 and positioned at the rear side of the first grip part 22 and at the rear end of the second rod body 2. In addition, only one of the

grip portions

22 and 23 may be provided. The concave joining part 21 of the second rod body 2 is formed by a predetermined length region of the tip end part of the rod blank 20. The concave side engaging portion 21 is located mostly inside the wheel seat 4. Therefore, the first rod body 1 is jointed with the second rod body 2 at the inner side of the wheel seat 4. The rod blank 20 of the second rod body 2 is formed by winding a prepreg around a mandrel.

Fig. 3 shows the whole of the rod blank 10 of the first rod body 1, fig. 4 shows a partial perspective view of the rod blank 10, and fig. 5 shows the structure of the rod blank 10 and the outline of the manufacturing process thereof. As shown in fig. 4, the rod blank 10 includes: a solid body 30; a cylindrical main layer 31 covering the outside of the solid body 30; a cross belt layer 32 formed as an outer layer on the outer side of the main layer 31; and a coating layer 34 formed on the outer side of the cross belt layer 32 as indicated by the two-dot chain line.

< solid 30 >

The solid body 30 is made of a fiber-reinforced resin, and glass fibers or carbon fibers are used as reinforcing fibers, and carbon fibers are preferably used. The reinforcing fibers of the solid body 30 are so-called longitudinal fibers along the center line direction of the solid body 30. As shown in fig. 5, the solid body 30 in the present embodiment has a tapered shape gradually increasing in diameter from the front end portion to the rear end portion, and the taper is, for example, about 2/1000 to 5/1000. The taper of the solid body 30 is fixed over the entire length, but may not be fixed. The solid body 30 has a length corresponding to the entire length of the rod blank 10.

< main layer 31 >

The main layer 31 is cylindrical and formed over the entire length of the solid body 30. Therefore, the main layer 31 is formed over the entire length of the rod 10. The entire length of the solid 30 is covered with the main layer 31, the front end of the main layer 31 is located at the front end 30a of the solid 30, and the rear end of the main layer 31 is located at the rear end 30b of the solid 30. The thickness of the main layer 31 is gradually thicker from the front end to the rear end. The main layer 31 is formed of

prepregs

41, 42, 43. The main layer 31 has a longitudinal fiber layer in which the reinforcing fibers are longitudinal fibers over the entire length of the main layer 31, that is, over the entire length of the rod 10. The longitudinal fiber layer is formed of a plurality of longitudinal fiber prepreg layers formed of a plurality of longitudinal fiber prepregs in which reinforcing fibers are longitudinal fibers.

The total number of layers (the total number of windings) of the

prepregs

41, 42, 43 at the rear end of the main layer 31 is larger than the total number of layers of the

prepregs

41, 42, 43 at the front end of the main layer 31. The total number of layers of the

prepregs

41, 42, 43 at the front end of the main layer 31 is, for example, 1 layer (one turn), and the total number of layers of the

prepregs

41, 42, 43 at the rear end of the main layer 31 is 2 or more, for example, 2 to 6 layers.

Specifically, as shown in fig. 5, the main layer 31 is composed of three sheet-

like prepregs

41, 42, 43. In fig. 5, the

prepregs

41, 42, 43 are illustrated as triangular shapes for simplicity, but the leading

ends

41a, 42a, 43a preferably have a predetermined width rather than a sharp shape. The leading ends 41a, 42a, and 43a of the

prepregs

41, 42, and 43 each have a width dimension (circumferential dimension) of about 1 layer. The plurality of

prepregs

41, 42, 43 are individually wound one by one. Therefore, the main layer 31 has a plurality of prepreg layers formed by individually winding a plurality of

prepregs

41, 42, 43. The number, size, shape, arrangement, and the like of the

prepregs

41, 42, 43 constituting the main layer 31 are arbitrary, and in the present embodiment, the main layer 31 is composed of three

prepregs

41, 42, 43.

In the

prepregs

41, 42, 43 constituting the main layer 31, the length in the center line direction of the solid 30 becomes shorter toward the inside, and the length in the center line direction of the solid 30 becomes longer toward the outside and extends toward the front side. The main layer 31 includes: a first prepreg layer, which is located on the innermost side and is formed of a first prepreg 41; a second prepreg layer, which is located outside the first prepreg layer, formed of a second prepreg 42; a third prepreg layer, which is located outside the second prepreg layer, is formed by a third prepreg 43. The third prepreg layer is the outermost prepreg layer of the main layer 31.

The

rear end portions

41b, 42b, 43b of the

prepregs

41, 42, 43 are aligned with each other and positioned at the rear end portion 30b of the solid 30. Among the

front end portions

41a, 42a, 43a of the

prepregs

41, 42, 43, the ones that are positioned further to the outside are positioned further to the front side. The first prepreg 41 has the shortest length, the second prepreg 42 is longer than the first prepreg 41, and the third prepreg 43 is longer than the second prepreg 42. The third prepreg 43 has a length corresponding to the entire length of the solid body 30. The leading end portion 42a of the second prepreg 42 is located on the front side than the leading end portion 41a of the first prepreg 41. The leading end portion 43a of the third prepreg 43 is located on the leading side of the leading end portion 42a of the second prepreg 42 and at the leading end portion 30a of the solid 30. In this manner, the rear end portion of the third prepreg layer, which is the outermost prepreg layer of the main layer 31, is located at the rear end portion 30b of the solid 30, and the front end portion thereof is located at the front end portion 30a of the solid 30.

The reinforcing fibers of the first prepreg 41 and the second prepreg 42 are, for example, carbon fibers and longitudinal fibers. Therefore, the first prepreg 41 and the second prepreg 42 are both longitudinal fiber prepregs, and the first prepreg layer formed by the first prepreg 41 and the second prepreg layer formed by the second prepreg 42 are both longitudinal fiber prepregs

The second prepreg layers formed by the second prepregs 42 are all longitudinal fiber prepreg layers.

The third prepreg 43 is a laminated sheet in which a first sheet 51 and a second sheet 52 are laminated. The first sheet 51 and the second sheet 52 have the same shape. The reinforcing fibers of the first sheet 51 are longitudinal fibers, and the first sheet 51 is a longitudinal fiber prepreg. The reinforcing fibers of the first sheet 51 are preferably carbon fibers. The reinforcing fibers of the second sheet 52 are formed of woven fabric, and the second sheet 52 is a woven fabric prepreg. The woven cloth is formed by weaving longitudinal fibers along the central line direction of the first rod body 1 and transverse fibers along the circumferential direction of the first rod body 1 in a crisscross mode. The reinforcing fibers of the woven cloth are preferably glass fibers. The third prepreg 43 as a laminated sheet may be wound with the first sheet 51 as the outer side, or may be wound with the second sheet 52 as the outer side, and in the present embodiment, is wound with the first sheet 51 as the outer side. Therefore, the outer peripheral surface of the main layer 31, that is, the entire outermost surface of the main layer 31 is formed of the first sheet 51 of the third prepreg 43, and the entire outermost surface of the main layer 31 is constituted of the longitudinal fiber prepreg layer 35. The third prepreg layer formed of the third prepreg 43 as a laminated sheet has a structure in which a longitudinal fiber prepreg layer 35 (see fig. 4) and a woven fabric prepreg layer 36 (see fig. 6) are laminated, the longitudinal fiber prepreg layer 35 being formed of the first sheet 51 and the woven fabric prepreg layer 36 being formed of the second sheet 52. In addition, all of the reinforcing fibers of the main layer 31 except for the second sheet 52 are longitudinal fibers, and preferably all are carbon fibers. Therefore, the main layer 31 is entirely a longitudinal fiber prepreg layer formed of longitudinal fiber prepregs in which the longitudinal fibers are reinforcing fibers, except for the spun fabric prepreg layer 36 formed of the second sheet 52. In the present embodiment, the longitudinal fiber layer of the main layer 31 is composed of the longitudinal fiber prepreg layer 35 of the first prepreg layer, the second prepreg layer, and the third prepreg layer.

The number of windings of each

prepreg

41, 42, 43 is arbitrary, and is preferably one (1 layer) or more, more preferably more than one winding, and may be two (2 layers) or three (3 layers). Preferably, at least the rear portion of the total length is a number of windings exceeding one turn. The winding number of the

leading end portions

41a, 42a, 43a of the

prepregs

41, 42, 43 is 1 or more, and the winding number of the trailing

end portions

41b, 42b, 43b of the

prepregs

41, 42, 43 is equal to or more than the winding number of the

leading end portions

41a, 42a, 43a, respectively, and is 2 or more, respectively. Therefore, in the present embodiment including the three

prepregs

41, 42, 43, the total number of windings of the rear end portion of the main layer 31 is preferably 3 or more, and particularly preferably 6 or more.

< Cross tape layer 32 >

The cross belt layer 32 is formed over the entire length of the outer peripheral surface of the main layer 31. The cross-belt layer 32 serves to press the main layer 31 toward the solid body 30 and press the longitudinal fibers of the outer circumferential surface of the main layer 31 toward the inside. The cross-band layer 32 is formed over the entire length of the rod blank 10. As shown in the enlarged perspective view of fig. 4, the cross tape layer 32 is formed by winding the first tape-shaped prepreg 61 and the second tape-shaped prepreg 62 in a spiral shape at intervals and winding the prepregs so as to cross each other.

The first tape-shaped prepreg 61 is spirally wound around the outer peripheral surface of the solid body 30 at an interval without overlapping. The pitch of the first tape-shaped prepregs 61 is arbitrary, and the interval between adjacent first tape-shaped prepregs 61 is arbitrary, for example, the interval between adjacent first tape-shaped prepregs 61 is larger than the width of the first tape-shaped prepregs 61.

The second tape-shaped prepreg 62 is wound around the outside of the first tape-shaped prepreg 61. The lead angles of the first and second tape-shaped

prepregs

61, 62 with respect to the direction of the center line of the solid body 30 are opposite to each other. The first tape-shaped prepreg 61 and the second tape-shaped prepreg 62 are joined together in an X-shape. The respective lead angles are, for example, 45 degrees with respect to the center line of the solid body 30. As shown in fig. 4, the cross direction of the reinforcing fiber fabric of the main layer 31 and the cross direction of the cross belt layer 32 are different from each other and have an oblique relationship with each other. The pitch of the second tape-shaped prepregs 62 is substantially the same as the pitch of the first tape-shaped prepregs 61. In the first and second tape-shaped

prepregs

61, 62, the reinforcing fibers thereof are continuous without interruption along the longitudinal direction of the

prepregs

61, 62. The reinforcing fibers are, for example, carbon fibers.

Further, synthetic resin is impregnated between the reinforcing fibers. Therefore, the solid 30, the main layer 31, and the cross belt layer 32 contain synthetic resin in addition to the reinforcing fibers. There are many kinds of impregnated synthetic resins, and the synthetic resin of the solid 30 and the synthetic resin of the

prepreg

41, 42, 43 may be different from each other. The synthetic resins of the

prepregs

41, 42, 43 and the first and second tape-shaped

prepregs

61, 62 may be the same as each other. The synthetic resin of the solid body 30 may be, for example, an unsaturated polyester resin. The synthetic resin of the

prepregs

41, 42, 43, the synthetic resin of the first tape-shaped prepreg 61, and the synthetic resin of the second tape-shaped prepreg 62 may be, for example, an epoxy resin.

< convex side joint part 11 >

The male joining portion 11 is formed by a region of a predetermined length at the rear end of the preform 10. The length of the convex engagement portion 11 is arbitrary, and is, for example, several tens of millimeters. The auxiliary layer 33 is formed by winding an auxiliary prepreg 70 around a predetermined length region of the rear end of the rod blank 10. The auxiliary prepreg 70 is wound around the outer side of the cross belt layer 32, and the auxiliary layer 33 covers the outer side of the cross belt layer 32. The width of the auxiliary prepreg 70 corresponds to the length of the convex-side joint 11. Therefore, the auxiliary layer 33 is formed only on the convex joining portion 11 over the entire length of the preform 10. The projection-side joint 11 is formed in the region around which the auxiliary prepreg 70 is wound over the entire length of the rod blank 10. The outer peripheral surface of the auxiliary layer 33 is polished to have a predetermined outer diameter, thereby forming the outer peripheral surface of the male joining portion 11, and the male joining portion 11 can be firmly inserted and fixed to the female joining portion 21. In addition, a part of the cross belt layer 32 may be exposed from the surface of the auxiliary layer 33.

< coating layer 34 >

The coating layer 34 is preferably formed on the entire outer peripheral surface of the rod blank 10, but may be formed only on a part thereof. The coating layer 34 may be formed in all regions except the convex-side joint portion 11. By providing the coating layer 34 on the cross-belt layer 32, the surface of the rod blank 10 can be made smooth. The coating layer 34 may be omitted.

The fishing rod is composed of two rod bodies, namely a solid first rod body 1 at the front side and a hollow second rod body 2 at the rear side. Since the first rod body 1 at the front side is solid, the flexibility with toughness can be obtained. In addition, since the second rod body 2 at the rear side is hollow, it is possible to prevent the fishing rod from being excessively heavy, and the fishing rod has toughness and light weight.

In particular, the first rod body 1 constitutes a main part of the fishing rod, and the entire fishing line guide 3 of the fishing rod is provided in the first rod body 1, so that the rod portion or the vicinity thereof can be easily adjusted to have toughness. A adjustability close to a so-called integral rod can be obtained. Further, since the first rod body 1 is provided with all the fishing line guides 3, for example, the first rod body 1 of other specifications can be attached to the second rod body 2 for use. That is, the first rod body 1 and the second rod body 2 can be properly combined for use. Further, since the second rod body 2 including the wheel seat 4, the first grip portion 22, and the second grip portion 23 is hollow, the fishing rod can be made lighter than an integral rod. The concave side joint part 21 of the second rod body 2 is located inside the cylindrical wheel seat 4, so the vibration is transmitted from the convex side joint part 11 of the first rod body 1 through the concave side joint part 21 of the second rod body 2 and the wheel seat 4 to the hand. In addition, since the first rod body 1 extends to the front side of the hand holding the wheel seat 4, the large bending adjustability can be obtained near the hand.

In addition, in the main part of the fishing rod, that is, the first rod body 1 having a length exceeding half of the fishing rod, the main layer 31 is formed on the entire outer length of the solid body 30, and therefore, the bending strength can be secured by the main layer 31, and the solid body 30 can be thinned and lightened. In particular, since the reinforcing fibers of the solid body 30 are longitudinal fibers and all the reinforcing fibers of the main layer 31 are longitudinal fibers except for the woven cloth, the bending strength of the rod blank 10 of the first rod body 1 can be easily ensured. In addition, since the reinforcing fibers of the solid 30 and the reinforcing fibers of the main layer 31 other than the woven fabric are both carbon fibers, flexibility and tension adjustability can be obtained.

Further, since the front end portion 42a of the second prepreg 42 is positioned on the front side of the front end portion 41a of the first prepreg 41 and the front end portion 43a of the third prepreg 43 is positioned on the front side of the front end portion 42a of the second prepreg 42, when the first rod body 1 is bent greatly, the second prepreg layer prevents the front end portion of the first prepreg layer from peeling off and the third prepreg layer prevents the front end portion of the second prepreg layer from peeling off. In addition, by forming the prepreg more outside the front side longer, the bending strength from the middle portion to the rear end portion of the first rod body 1 can be easily secured without increasing the taper of the solid body 30.

Further, since the third prepreg layer, which is the outermost prepreg layer of the main layer 31, covers the entire length of the solid body 30, the solid body 30 can be prevented from being exposed, and the leading end portion of the main layer 31 can be prevented from peeling off from the solid body 30. Further, the main layer 31 covers the entire length of the solid body 30, whereby a smooth curve can be obtained. In particular, since the longitudinal fiber prepreg layer 35 of the third prepreg layer covers the entire length of the solid body 30, a smooth bending curve can be obtained, and the bending strength of the rod blank 10 can be ensured. Further, since the longitudinal fiber layers of the main layer 31 are formed over the entire length, and the number of windings at the rear end portion of the longitudinal fiber layers is larger than the number of windings at the front end portion and is 2 or more layers, the solid body 30 can be made thin and light, and necessary bending strength can be secured. Since the longitudinal fiber layers of the main layer 31 are formed by a plurality of longitudinal fiber prepreg layers formed by independently winding a plurality of longitudinal fiber prepregs, it is easy to set the number of windings of the longitudinal fiber layers at the rear end portion of the main layer 31 to a large number of windings, and the main layer 31 can easily secure strength and reduce the weight. However, the longitudinal fiber layer of the main layer 31 may be formed of one longitudinal fiber prepreg.

In the first rod body 1, the spun-laid prepreg layer 36 is formed over the entire length of the main layer 31 like a bandage, and therefore, cracks between the longitudinal fibers of the main layer 31 can be suppressed. Since the woven fabric prepreg layer 36 is formed in the third prepreg layer which is the outermost layer of the main layer 31, cracks which are likely to occur in the vicinity of the outer peripheral surface when the first rod body 1 is bent can be effectively suppressed by the woven fabric prepreg layer 36. In particular, the reinforcing fibers of the woven cloth are oriented along the center line of the first rod body 1 and the circumferential direction of the first rod body 1, so that the generation of cracks between the longitudinal fibers can be effectively suppressed. Further, the longitudinal fiber prepreg layer 35 and the woven fabric prepreg layer 36 are pressed inward with a force over the entire length of the cross belt layer 32, and therefore the effect of the woven fabric prepreg layer 36 on suppressing the occurrence of cracks is improved.

Further, since the longitudinal fiber prepreg layer 35 and the woven fabric prepreg layer 36 are formed by winding the third prepreg 43 as a laminated sheet, the reinforcing fiber woven fabric can be easily wound over the entire length of the main layer. Further, by using the laminated sheet, the woven fabric prepreg layer 36 can be made adjacent to the longitudinal fiber prepreg layer 35, and the occurrence of cracks in the longitudinal fiber prepreg layer 35 can be suppressed by the adjacent woven fabric prepreg layer 36. When at least the rear portion of the laminated sheet is wound more than one turn and the number of windings is 2 or more, the woven fabric prepreg layers 36 having 2 or more layers can suppress the crack from spreading inward.

Further, since the cross band layer 32 is formed on the outer side of the main layer 31 over the entire length, the torsional strength of the first rod body 1 can be secured. Further, since the auxiliary layer 33 is provided outside the cross belt layer 32 in the convex joining part 11, the size of the outer peripheral surface of the convex joining part 11 can be easily adjusted by polishing the auxiliary layer 33. Therefore, even if the cross band layer 32 is formed to the rear end of the first rod body 1, the male connecting portion 11 can be firmly inserted and fixed to the female connecting portion 21.

In the present embodiment, the third prepreg 43 is wound with the first sheet 51 as the outer side, but the third prepreg 43 may be wound with the second sheet 52 as the outer side as shown in fig. 6. In this case, the entire outer peripheral surface of the main layer 31, i.e., the outermost surface, is formed of the second sheet 52, and the outer peripheral surface of the main layer 31 is constituted of the woven prepreg layer 36. When the outer peripheral surface of the main layer 31 is provided as the woven-fabric prepreg layer 36, the longitudinal-fiber prepreg layer 35 on the inner side thereof is covered with the woven-fabric prepreg layer 36, thereby preventing the longitudinal fibers from being exposed to the outside.

In the above embodiment, the taper of the solid 30 is constant over the entire length, but the taper of the solid 30 may be varied. For example, as shown in fig. 7, the solid body 30 may have a front portion 80 that is enlarged in diameter to the rear side with a predetermined taper and a rear portion 81 that is fixed in diameter. By forming the rear portion 81 of the solid 30 in a straight shape with a constant diameter, the solid 30 can be reduced in weight, and the first rod body 1 can be further reduced in weight. Further, the taper of the rear portion of the rod blank 10 can be adjusted by the main layer 31, so that the adjustability of the first rod body 1, particularly the rear portion of the first rod body 1, can be easily set.

In the structure of fig. 7, the main layer 31 includes: a first prepreg layer formed of a first prepreg 41; a second prepreg layer formed from a second prepreg 42; a third prepreg layer formed from a third prepreg 43; and a fourth prepreg layer formed from a fourth prepreg 44. The first prepreg 41, the second prepreg 42, and the third prepreg 43 are longitudinal fiber prepregs, and the first prepreg layer, the second prepreg layer, and the third prepreg layer are longitudinal fiber prepregs. The fourth prepreg 44 is a laminated sheet, and the fourth prepreg layer is the outermost prepreg layer of the main layer 31. The fourth prepreg layer is a laminated structure of a longitudinal fiber prepreg layer formed of the first sheet 51 and a woven fabric prepreg layer formed of the second sheet 52. In the present embodiment, the longitudinal fiber layers of the main layer 31 are configured by the longitudinal fiber prepreg layers of the first prepreg layer, the second prepreg layer, the third prepreg layer, and the fourth prepreg layer.

The fourth prepreg layer has a length over the entire length of the solid body 30. The front end portion 41a of the first prepreg 41 is located in the vicinity of a boundary portion 82 between the front portion 80 and the rear portion 81 of the solid 30, and more specifically, is located slightly behind the boundary portion 82. The front end portion 42a of the second prepreg 42 is located on the front side of the boundary 82. The leading end portion 43a of the third prepreg 43 is located at the more front side than the leading end portion 42a of the second prepreg 42. In this way, the front end 41a of the first prepreg 41, which is the innermost prepreg, is located near the boundary 82, and the front end 42a of the second prepreg 42 on the outer side thereof is located further forward than the boundary 82, whereby the rear part 81 of the rod body 10 of the first rod body 1 can be easily tapered. Further, the prepreg located further to the outside is longer and the tip end portion thereof is located further to the front side, whereby the taper of the rear portion of the rod blank 10 can be gradually brought closer to the taper of the front portion, and the fourth prepreg 44 can be wound beautifully. The rear portion 81 of the solid body 30 may not have a straight shape, but the rear portion 81 of the solid body 30 may have a tapered shape in which the diameter is increased rearward with a taper smaller than the taper of the front portion 80.

The longitudinal fiber prepreg layer and the woven fabric prepreg layer in the outermost prepreg layers are formed from a laminate sheet, but the longitudinal fiber prepreg layer and the woven fabric prepreg layer extending over the entire length of the main layer 31 may be formed separately from a single prepreg. In this case, the longitudinal fiber prepreg layer and the woven fabric prepreg layer are preferably adjacent to each other over the entire length of the main layer 31.

In the above embodiment, the protruding side joint part 11 of the first rod body 1 is constituted by the region of the rear end of the rod blank 10 of a predetermined length, but as shown in fig. 8, the protruding side joint part 11 of the first rod body 1 may be constituted by a collar 90 attached to the rear end of the rod blank 10. Fig. 8 shows an example of a structure in which the convex-side joint part 11 is provided as a ferrule 90. A collar 90 is attached to a predetermined length region of the rear end of the rod blank 10 of the first rod body 1. The ferrule 90 is a cylindrical member having an open front end and a closed rear end, and is attached and fixed to the outside of the rod blank 10. The rear end of the collar 90 is configured as the rear end of the first rod body 1. A coupling nut 91 is provided on the outer side of the front portion of the ferrule 90. A grip portion 92 is attached to the front side of the coupling nut 91. When connecting the first rod body 1 with the second rod body 2, the ferrule 90 is inserted into the concave side joint part 21 of the second rod body 2, the engaging groove 90a of the ferrule 90 is engaged with the engaging pin not shown arranged inside the concave side joint part 21. Then, the coupling nut 91 is screwed to the external thread part 93 of the front end of the second rod body 2, thereby the first rod body 1 approaches to and is fixed on the second rod body 2. In addition, the external thread 93 of the front end of the second rod 2 can be formed on the wheel seat 4.

In the above embodiment, all the fishing line guides 3 of the fishing rod are provided in the first rod body 1, and the second rod body 2 does not have the fishing line guides 3, but for example, one or more fishing line guides 3 may be provided in the second rod body 2. In addition, the lengths of the first rod body 1 and the second rod body 2 can be approximately the same. The number of the insertion sections may be three or more.

The main layer 31 is formed over the entire length of the solid 30, but the main layer 31 may not be formed at the front end 30a and the rear end 30b of the solid 30. In the entire length of the solid body 30, the main layer 31 may be formed not at the convex-side joint 11 but at a remaining length portion other than the convex-side joint 11. The cross belt layer 32 may not be provided over the entire outer circumferential surface of the main layer 31. For example, the cross belt layer 32 may not be formed on the male side joint 11, or the cross belt layer 32 may be formed over the entire length of the main layer 31 excluding the male side joint 11.

Description of the drawings:

1. first rod body

2. Second rod body

3. Fishing line guide

4. Wheel seat

5. Trigger

6. Movable cover

7. Nut

10. Rod blank of first rod body

11. Convex side joint part

20. Rod blank of second rod body

21. Concave side joint part

22. A first gripping part

23. Second grip part

30. Solid body

30a front end portion

30b rear end portion

31. Main layer

32. Cross belt layer

33. Auxiliary layer

34. Coating layer

35. Longitudinal fiber prepreg layer

36. Woven fabric prepreg layer

41. First prepreg

41a front end portion

41b rear end portion

42. Second prepreg

42a front end portion

42b rear end portion

43. Third prepreg

43a front end portion

43b rear end portion

44. Fourth prepreg

44a front end portion

44b rear end portion

51. First sheet

52. Second sheet material

61. First tape-like prepreg

62. Second tape prepreg

70. Auxiliary prepreg

80. Front part of solid body

81. Rear part of solid body

82. Interface portion

90. Ferrule

90a engaging groove

91. Nut for connection

92. Grasping part

93. An external threaded portion.

Claims

1. A fishing rod is provided with a solid rod body, and a rod blank of the rod body is provided with: a solid body having the length of the full length of the rod blank; and a cylindrical main layer formed of a prepreg formed outside the solid body, and a cross-over tape layer formed as an outer layer outside the main layer, the cross-over tape layer including a first tape-shaped prepreg and a second tape-shaped prepreg, the cross-over tape layer being formed by winding the first tape-shaped prepreg and the second tape-shaped prepreg in a spiral shape at intervals, respectively, and winding the first tape-shaped prepreg and the second tape-shaped prepreg so as to cross each other;

the main layer has: a longitudinal fiber prepreg layer formed by prepreg of reinforcing fibers along the central line direction of the rod body and extending over the whole length of the main layer; and a woven fabric prepreg layer formed of a prepreg containing a woven fabric of reinforcing fibers over the entire length of the main layer;

wherein the solid body has: a front portion that expands in diameter to a rear side with a predetermined taper; and a rear portion which is expanded in diameter or fixed in diameter to the rear side with a taper smaller than that of the front portion;

the longitudinal fiber prepreg layer and the woven fabric prepreg layer are formed by laminating a first sheet and a second sheet, and the longitudinal fiber prepreg layer is positioned at the outer side of the woven fabric prepreg layer, wherein the reinforced fiber of the first sheet is along the central line direction of the rod body, the second sheet is formed by reinforced fiber woven fabric, and the cross direction of the reinforced fiber woven fabric is different from the cross direction of the cross belt layer;

the prepreg layer formed from the laminated sheet is the outermost prepreg layer of the main layer having one or more prepreg layers formed from prepregs shorter than the main layer overall, on the inner side of the prepreg layer formed from the laminated sheet.

2. The fishing rod of claim 1,

the reinforcing fibers of one or more prepreg layers formed of prepregs shorter than the entire length of the primary layer are arranged along the centerline direction of the rod body.

3. The fishing rod of claim 1,

when the main layer has a plurality of prepreg layers on the inner sides of the longitudinal fiber prepreg layer and the woven fabric prepreg layer, the rear end portions of the plurality of prepreg layers are located at the rear end portion of the solid, and the front end portions of the plurality of prepreg layers are located on the front side of the prepreg layer located on the outer side.

4. The fishing rod according to any of claims 1 to 3,

the reinforced fiber of the spinning cloth is along the central line direction of the rod body and the circumferential direction of the rod body.

5. A fishing rod is provided with:

a first solid rod body having a tip end portion at a front end portion thereof and a convex side engaging portion at a rear end portion thereof; and

a hollow second rod body having a concave side engaging part at the front end part into which the convex side engaging part of the first rod body is detachably inserted, and a rod tail part at the rear end part,

the rod blank of the first rod body is provided with: a solid body having the length of the full length of the rod blank; and a cylindrical main layer formed of a prepreg formed outside the solid body, and a cross-belt layer formed as an outer layer outside the main layer; the cross-belt layer includes a first tape-shaped prepreg and a second tape-shaped prepreg, and is formed by winding the first tape-shaped prepreg and the second tape-shaped prepreg in a spiral shape at intervals and winding the first tape-shaped prepreg and the second tape-shaped prepreg so as to cross each other,

wherein the solid body has: a front portion that expands in diameter to the rear side with a predetermined taper; and a rear portion which is expanded to the rear side or fixed in diameter with a taper smaller than that of the front portion;

the longitudinal fiber prepreg layer and the woven fabric prepreg layer are formed by laminating a first sheet and a second sheet, and the longitudinal fiber prepreg layer is positioned at the outer side of the woven fabric prepreg layer, wherein the reinforcing fibers of the first sheet are along the central line direction of the rod body, the second sheet is formed by reinforcing fiber woven fabric, and the crossing direction of the reinforcing fiber woven fabric is different from the crossing direction of the crossing belt layer;

6. The fishing rod of claim 5,

the first rod body is provided with all fishing line guides of the fishing rod, and the second rod body is provided with a wheel seat.

7. A rod body of a fishing rod is a solid rod body, wherein,

the rod embryo of the rod body possesses: a solid body having the length of the full length of the rod blank; and a cylindrical main layer formed of a prepreg formed outside the solid body, and a cross-belt layer formed as an outer layer outside the main layer; the cross-belt layer includes a first tape-shaped prepreg and a second tape-shaped prepreg, and is formed by winding the first tape-shaped prepreg and the second tape-shaped prepreg in a spiral shape at intervals and winding the first tape-shaped prepreg and the second tape-shaped prepreg so as to cross each other,

the main layer has: a longitudinal fiber prepreg layer formed by prepreg of reinforcing fibers along the central line direction of the rod body and extending over the whole length of the main layer; and a woven fabric prepreg layer formed of a prepreg containing a reinforced fiber woven fabric over the entire length of the main layer;

wherein the solid body has: a front portion that expands in diameter to the rear side with a predetermined taper; and a rear portion which is expanded in diameter or fixed in diameter to the rear side with a taper smaller than that of the front portion;