CN110926677A - Electric brush wire contact pressure detection device - Google Patents
Electric brush wire contact pressure detection device Download PDFInfo
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- CN110926677A CN110926677A CN201911386094.XA CN201911386094A CN110926677A CN 110926677 A CN110926677 A CN 110926677A CN 201911386094 A CN201911386094 A CN 201911386094A CN 110926677 A CN110926677 A CN 110926677A
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- 238000001514 detection method Methods 0.000 title claims abstract description 38
- 238000006073 displacement reaction Methods 0.000 claims abstract description 31
- 230000003287 optical effect Effects 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 3
- 238000004088 simulation Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 2
- 230000003028 elevating effect Effects 0.000 claims 2
- 230000000694 effects Effects 0.000 claims 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 1
- 238000005259 measurement Methods 0.000 abstract 1
- 238000009530 blood pressure measurement Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000010892 electric spark Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
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- Force Measurement Appropriate To Specific Purposes (AREA)
Abstract
The invention provides an electric brush wire contact pressure detection device, which consists of an electric brush clamp and a pressure detection part, wherein two sides of the electric brush wire clamp are arranged on an optical platform through an adjusting frame, two sides of the clamp are arranged on the adjusting frame through adjusting sliders, so that the height of the clamp can be properly adjusted; the pressure detection part adjusts the pressure sensor and the profiling contact through a lifting table, a displacement table and an electric rotating table which are arranged on the optical platform so as to better simulate the contact state of the electric brush wire and the slip ring and further more accurately measure the actual contact pressure value of the electric brush wire; the invention has high measurement precision and can measure the contact pressure values of the brush wires of different models.
Description
Technical Field
The invention relates to the field of pressure detection, in particular to an electric brush wire contact pressure detection device
Background
The conductive slip ring is an important part widely applied to satellite-borne products, electric power and signal transmission between a rotating part and a fixed part is realized, the alloy wire is widely applied to an electric brush material of the conductive slip ring, in the conductive slip ring, an electric brush wire is in contact with a conductive slip ring body at a certain pressure, and the contact pressure has great influence on the performance, the wear rate and the service life of electric contact; the selection of the contact pressure is related to the current and the pressure conducted by the conductive slip ring, the larger the current and the voltage are, the larger the required contact pressure is, the larger the contact pressure is, the smaller the contact resistance is, and the phenomena of electric spark and electric erosion are not easy to occur, but the pressure increase also has a certain limit, the moment of friction is increased when the pressure limit is exceeded, the abrasion loss is increased, the friction rate is increased, and the service life of the equipment is shortened.
The contact pressure detection of the brush wire of the conductive slip ring is a very important work, and the quality of a product of the conductive slip ring is related to, as an important component of the conductive slip ring, the detection of the contact pressure value of the brush during tooling is an important link.
Disclosure of Invention
The invention aims to solve the problem of detecting the contact pressure value of the brush wire of the conductive slip ring, and provides a device for detecting the contact pressure value of the brush wire.
In order to solve the above problems, the present invention provides the following technical solutions: the device consists of an electric brush clamp and a pressure detection part, the electric brush clamp consists of an adjusting bracket, a slide block, a bevel plate, a clamp positioning plate and a quick clamp, the positioning plate consists of a positioning rod piece and two side fixing plates, the clamp positioning plate can correspondingly adjust the internal structure of the positioning plate according to the difference of the sizes of electric brushes, so as to meet the positioning function of the electric brushes with different sizes, the slide block can be adjusted in different heights, the pressure detection part can be matched with the electric brush wire pressure detection part to detect the pressures of the electric brushes with different sizes, the quick clamp can realize the quick clamping of the electric brushes, the pressure detection part consists of an electric lifting platform, an electric displacement platform, an electric rotating platform, a manual displacement platform, a pressure sensor, a sensor base and a copying contact, the pressure measurement part can be adjusted according to the conductive slip rings with different models, and the copying contact is utilized to simulate the contact pressure of, the electric brush clamp and the pressure detection part of the device are respectively arranged on the optical platform, so that the accuracy and the stability of pressure detection are ensured;
further, preferably, the bottom of the adjusting bracket is mounted on the optical platform, the distance between the two adjusting brackets can be properly adjusted to meet the clamping requirements of subsequent steps on the electric brush, the upper part of the adjusting bracket is a round rod piece, the size of the round rod piece is the same as that of a round hole of a sliding block, the sliding block is mounted on the round rod piece of the adjusting bracket, and the round rod piece is clamped and fixed through a clamping knob and can be adjusted in height;
further, as preferred, the fixture positioning plate is mounted on the slider through a bevel plate, the bevel plate and the positioning plate are respectively provided with a long round hole, so that the fixture positioning plate can be transversely adjusted, the electric brush can be further driven to be transversely fine-adjusted to meet the requirements of different position adjustment during pressure detection, positioning rod pieces inside the positioning plate are mounted on fixing plates on two sides of the positioning plate through bolts, for electric brushes with different sizes, the sizes of positioning grooves at the bottoms of the electric brushes are different, the positioning plate in the device can be changed by replacing the positioning rod pieces with different sizes, and the sizes of the positioning rod pieces are matched with the sizes of the positioning grooves at the bottoms of the electric brushes, so that the positioning function of the electric brushes with different models is realized;
furthermore, as an optimization, the fixing plates on the two sides of the positioning plate are provided with the rapid clamps, the rapid clamps can realize the rapid clamping function of the electric brush, when the electric brush is installed, only the positioning groove at the bottom of the electric brush is required to be aligned to the positioning plate for positioning, and then the rapid clamps are clamped, the length of the clamping arm of each clamp and the contact distance between the clamping contact and the electric brush can be adjusted, the clamping force can be adjusted according to the electric brushes of different models, and the clamping function of the electric brush is further realized;
further, preferably, the electric lifting table is arranged on the optical platform, the specific position is right below the fixture positioning table, the electric displacement table is arranged above the lifting table, the electric rotating table is arranged on a sliding block of the electric displacement table, the three devices can be connected with the motion controller, and the up-down, left-right and circular motion of the rotating table surface can be realized through the accurate control of the controller;
further, preferably, a manual displacement table is installed on the table top of the electric rotating table through a bolt, a pressure sensor is installed on a sliding block of the displacement table through a sensor base, a profiling contact is installed above the pressure sensor, the manual displacement table is used for adjusting the distance from the profiling contact to the rotating center, the manual displacement table can be finely adjusted, the distance from the profiling contact to the rotating center is further finely adjusted, and therefore the sizes of the conductive slip rings of different models are simulated;
preferably, a trapezoidal groove is formed in the contact surface between the upper portion of the profiling contact and the brush wire, the size of the groove is the same as that of the groove of the conductive sliding ring body, the material of the profiling contact is the same as that of the conductive sliding ring body, the contact environment of the sliding ring and the brush wire is further simulated, and the profiling contact can be replaced according to sliding ring bodies of different models;
further, as preferred, this device passes through automatic control, can realize the automated inspection function to the brush silk pressure, through the contact of the steerable profile modeling contact of control electric lift platform, electronic displacement platform, electronic revolving stage and brush silk, through the adjustment to manual displacement platform, can further the actual size of accurate simulation conductive slip ring body, look for the best contact pressure value of profile modeling contact and brush silk through control electric revolving stage, further, through automatic control, can realize the detection function to the whole row of brush silk contact pressure value of brush silk.
Drawings
FIG. 1 is a general schematic view of an electrical brush wire contact pressure detection device
FIG. 2 is a schematic view of an adjusting stand
FIG. 3 is a schematic view of a slider
FIG. 4 is a schematic view of a corner panel
FIG. 5 is a schematic view of a positioning plate of the clamp
FIG. 6 is a schematic view of a quick clamp
FIG. 7 is a partial view of a pressure measuring probe
FIG. 8 is a view showing the overall composition of the pressure measurement
FIG. 9 is a flow chart of brush wire pressure detection
Detailed Description
The invention provides an angle forming device for an electric brush wire, and the technical scheme in the embodiment of the invention is clearly and completely described below by combining with the attached drawings in the embodiment of the invention, and obviously, the described embodiment is only a part of the embodiment of the invention, but not all the embodiment. Other embodiments, which can be derived by one of ordinary skill in the art from the embodiments given herein without making any creative effort, shall fall within the scope of the present invention.
The device is divided into a clamp part and a pressure measuring part, wherein the clamp part respectively consists of an adjusting frame (12), a sliding block (11), a folded angle plate (9), a clamp positioning plate (8) and a quick clamp (1), the adjusting frame (12) consists of a base (12-3) and a round rod piece (12-1), the base (12-3) is installed on an optical platform (14) through a bolt (12-2), and the adjustment of different positions on the optical platform (14) can be realized through an adjusting bolt (12-2); the sliding block (11) consists of a clamping plate (11-2), a clamping knob (11-3), a bottom plate (11-4) and a through hole (11-1), six threaded holes (11-5) are machined in the bottom plate (11-4), the diameter of the through hole (11-1) is the same as that of the round rod piece (12-1), the round rod piece (12-1) is placed into the through hole (11-1) during installation, and the clamping knob (11-3) is screwed to realize fixation; the angle folding plate (9) consists of a transverse plate (9-1), a vertical plate (9-6) and a supporting plate rib (9-4), six through holes (9-5) are formed in the vertical plate (9-6), the through holes (9-5) correspond to the through holes (11-5) in the bottom plate (11-4) of the sliding block (11) in position, fixing is achieved through bolts, and two through holes (9-3) and one long round hole (9-2) are formed in the transverse plate (9-1); the clamp positioning plate (8) consists of a positioning rod (8-2) and two fixing plates (8-5), in order to better express the implementation mode, only one fixing plate (8-5) on one side is shown in the figure, a through hole (8-4) and a long round hole (8-6) are processed on the fixing plate (8-5), the through hole (8-4) is matched with a long round hole (9-2) of a folded plate (9), the long round hole (8-6) is matched with a through hole (9-3) of the folded plate (9), connection and adjustment are carried out through bolts, transverse fine adjustment of the fixing plate (8-5) is realized, fine adjustment of the position of the clamp is further realized, a rectangular groove (8-3) is processed on the fixing plate (8-5), and the size of the groove (8-3) is matched with that of the positioning rod (8-2), the positioning rod (8-2) is further screwed in the rectangular groove (8-3) through a bolt (8-1); the rapid clamp is fixed on a through hole (8-4) of a clamp positioning plate (8) through a bolt (1-3), the clamping force can be adjusted through adjusting a contact (1-2), and the rapid clamp can be realized through wrestling a handle (1-1).
The pressure measuring part consists of an electric lifting table (13), an electric displacement table (7), an electric rotating table (6), a manual displacement table (5), a pressure sensor (3), a sensor base (4) and a profiling contact (2); the electric lifting platform (13) is arranged on the optical platform (14), the electric displacement platform (7) is arranged above the electric lifting platform (13), and the electric rotating platform (6) is arranged on a sliding block of the electric displacement platform (7); the profiling contact (2) is processed with a trapezoidal groove (2-1), the lower part of the profiling contact is installed on a pressure sensor (3) through a connecting piece (2-2), the lower part of the pressure sensor (3) is connected with a transverse plate (4-1) of a sensor base (4), a side plate (4-2) of the sensor base (4) is a fixed end and is fixed on a movable table top (5-2) of a manual displacement table (5) through a bolt (5-3), the base of the manual displacement table (5) is further fixed on the table top (5-1) of an electric rotating table (6) through the bolt (5-4), and the pressure sensor (3) and the profiling contact (2) are adjusted through an adjusting rotating rod (5-5); the electric rotating platform (6) is connected to a corresponding motion controller through an interface (5-6) to control the motion of the corresponding motion controller, a fine adjustment knob (5-7) is arranged on one side of the electric rotating platform (6), and the knob (5-7) can be used for manually adjusting the rotating platform, so that the operation of a user is facilitated.
When pressure detection is carried out, firstly, a clamping knob (11-3) of a sliding block (11) is adjusted to adjust a clamp to a proper position, then the clamp is screwed down, a rapid clamp (1) is opened, a groove inside an electric brush (10) is aligned to a positioning rod (8-2), then the rapid clamp (1) is clamped, an electric lifting platform (13) and an electric displacement platform (7) are adjusted to a brush wire detection initial position, a manual displacement platform (5) is adjusted, the distance from a profiling contact (2) to a rotation center is adjusted to be the same as the radius size of an electric slip ring, further, a trapezoid groove of the profiling contact (2) is aligned to a first brush wire on one side of the brush wire of the electric brush by adjusting the electric displacement platform (7) and the electric rotating platform (6), the distance from the rotation center of the electric rotating platform (6) to the electric brush is controlled to be the same as the distance from the actual electric brush to the center of the slip ring by adjusting, further simulating the state of the electric brush wire in contact with the slip ring, wherein the profiling contact (2) contacts the first brush wire, further measuring the contact pressure at the moment, controlling the electric displacement table (7) and the electric lifting table (13) after the test is finished, adjusting the profiling contact (2) to the position of the next brush wire, detecting the contact pressure of the electric brush wire by simulating the flow, exchanging the position of the electric brush (10) after the pressure value of one side is completely measured, carrying out re-clamping, repeating the work, and finally finishing the detection of the contact pressure values of all the brush wires on the electric brush (10).
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A brush wire contact pressure detection device is characterized by comprising a brush clamp and a pressure detection part, wherein the brush clamp comprises an adjusting bracket, a slide block, a bevel plate, a clamp positioning plate and a quick clamp, the positioning plate comprises a positioning rod and two side fixing plates, the clamp positioning plate can correspondingly adjust the internal structure of the positioning plate according to the different sizes of brushes so as to meet the positioning function of the brushes with different sizes, the slide block can adjust different heights and can be matched with the brush wire pressure detection part to detect the pressures of the brush wires with different sizes, the quick clamp can realize quick clamping of the brushes, the pressure detection part comprises an electric lifting platform, an electric displacement platform, an electric rotating platform, a manual displacement platform, a pressure sensor, a sensor base and a profiling contact, and the pressure detection part can be adjusted according to conductive slip rings with different models, the contact pressure of the electric brush wire is simulated and detected by utilizing the profiling contact, and the electric brush clamp and the pressure detection part of the device are respectively arranged on the optical platform, so that the accuracy and the stability of pressure detection are ensured.
2. The contact pressure detection device for the electric brush wire is characterized in that the bottom of an adjusting support is mounted on an optical platform, the distance between two adjusting supports can be properly adjusted to meet the clamping requirements of subsequent steps on the electric brush, a round rod piece is arranged at the upper part of the adjusting support and has the same size as a round hole of a sliding block, the sliding block is mounted on the round rod piece of the adjusting support, and the sliding block is clamped and fixed through a clamping knob and can be adjusted in height.
3. The utility model provides an electric brush silk contact pressure detection device, its characterized in that, the anchor clamps locating plate passes through the bevel board and installs on the slider, and the slotted hole has been processed respectively on bevel board and the locating plate, can carry out horizontal regulation, further drives the electric brush and carries out horizontal fine setting to the demand of different position control when satisfying pressure detection, the inside location member of locating plate passes through the bolt and installs on the fixed plate of locating plate both sides, and to the electric brush of equidimension not, the size of its electric brush bottom constant head tank also is different, locating plate in this device can change it through changing the location member of unidimension not, the size of location member coincide each other with the size of electric brush bottom constant head tank, realizes the locate function to the electric brush of different models.
4. The utility model provides an electric brush silk contact pressure detection device, its characterized in that, install the active grab on the fixed plate of locating plate both sides, the active grab can realize the quick-witted tight function of quick-witted brush, when installing the electric brush, only need aim at the locating plate with electric brush bottom constant head tank and fix a position, then press from both sides the active grab tight can, the tight arm length of clamp and the contact distance who presss from both sides tight contact and electric brush all can adjust, and the electric brush according to different models can carry out the adjustment of clamp force, further realizes the clamping function to the electric brush.
5. The utility model provides an electric brush silk contact pressure detection device, its characterized in that, electronic elevating platform is installed on optical platform, and concrete position is under the anchor clamps location platform, and electronic displacement platform is installed to the elevating platform top, installs electronic revolving stage on the electronic displacement platform slider, these three devices can link together with motion control ware, and accurate control through the controller realizes the up-and-down, left-and-right and circular motion of rotatory mesa.
6. The utility model provides an electric brush silk contact pressure detection device, its characterized in that, manual displacement platform is installed through the bolt to electric rotating platform mesa, has pressure sensor through sensor pedestal mounting on the slider of displacement platform, and the profile modeling contact is installed to the pressure sensor top, the effect of manual displacement platform lies in adjusting the distance of profile modeling contact to rotation center, and wherein manual displacement platform can finely tune, further finely tunes the distance of profile modeling contact to rotation center to the size of the electrically conductive sliding ring of the different models of simulation.
7. A contact pressure detection device for an electric brush wire is characterized in that a trapezoidal groove is formed in the upper portion of a copying contact and the contact surface of the electric brush wire, the size of the groove is the same as that of a groove of a conductive sliding ring body, the material of the copying contact is the same as that of the conductive sliding ring body, the contact environment of the sliding ring and the electric brush wire is further simulated, and the copying contact can be replaced according to sliding ring bodies of different models.
8. The utility model provides an electric brush silk contact pressure detection device, its characterized in that, this device passes through automatic control, can realize the automated inspection function to brush silk pressure, through the contact of the steerable profile modeling contact of control electric lift platform, electric displacement platform, electric rotating platform and electric brush silk, through the adjustment to manual displacement platform, can further accurate simulation electric slip ring body's actual size, look for the best contact pressure value of profile modeling contact and brush silk through control electric rotating platform, further, through automatic control, can realize the detection function to the whole row of brush silk contact pressure value of electric brush silk.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911386094.XA CN110926677A (en) | 2019-12-30 | 2019-12-30 | Electric brush wire contact pressure detection device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911386094.XA CN110926677A (en) | 2019-12-30 | 2019-12-30 | Electric brush wire contact pressure detection device |
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| CN110926677A true CN110926677A (en) | 2020-03-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113970397A (en) * | 2021-10-20 | 2022-01-25 | 航天科工智能机器人有限责任公司 | Measuring device |
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