CN110926213A - Wireless remote control vacuum furnace with automatic cover turning function - Google Patents
Wireless remote control vacuum furnace with automatic cover turning function Download PDFInfo
- Publication number
- CN110926213A CN110926213A CN201911271005.7A CN201911271005A CN110926213A CN 110926213 A CN110926213 A CN 110926213A CN 201911271005 A CN201911271005 A CN 201911271005A CN 110926213 A CN110926213 A CN 110926213A
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- China
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- furnace
- screw rod
- furnace body
- connecting seat
- rod lifter
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/18—Door frames; Doors, lids, removable covers
- F27D1/1808—Removable covers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/18—Door frames; Doors, lids, removable covers
- F27D1/1808—Removable covers
- F27D2001/1825—Means for moving the cover
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The invention discloses a wireless remote control automatic cover turning vacuum furnace, which comprises a furnace body and a furnace cover, wherein the furnace body is supported on supporting legs, the side surface of the furnace body, close to the upper end, is connected with a support, a motor and a screw rod lifter are installed on the support, the upper part of the screw rod lifter is hinged with a connecting seat, and the connecting seat is fixedly connected with the furnace cover; and support plates are arranged on two sides of the screw rod lifter, and the connecting seat is hinged with the support plates. Has the advantages that: the invention adopts the TRSS turbine screw rod lifter and the 24V motor, can open and close the furnace cover by starting the remote controller for wireless control, has good working stability and high safety, solves the hidden danger of opening the furnace cover, reduces the labor intensity of workers, improves the working efficiency and the service life of equipment, and realizes the intellectualization of the whole process of opening and closing the furnace cover.
Description
Technical Field
The invention relates to the field of vacuum furnaces, in particular to a wireless remote control automatic cover-turning vacuum furnace.
Background
The vacuum furnace is characterized in that a vacuum system (formed by elaborately assembling elements such as a vacuum pump, a vacuum measuring device, a vacuum valve and the like) is utilized to discharge partial substances in a furnace chamber in a specific space of the furnace chamber, so that the pressure in the furnace chamber is less than a standard atmospheric pressure, and the space in the furnace chamber realizes a vacuum state, namely the vacuum furnace. However, the furnace cover of the existing vacuum furnace is manually opened, so that the danger coefficient is high, the furnace cover is manually opened by means of tools or some mechanisms, and the use is very inconvenient, and therefore the wireless remote control automatic cover-turning vacuum furnace is designed.
Disclosure of Invention
The invention aims to solve the problems and provide a wireless remote control automatic cover-turning vacuum furnace, which can reduce the danger and save labor by wirelessly controlling the opening of a furnace cover through a remote controller.
The invention realizes the purpose through the following technical scheme:
a wireless remote control automatic cover turning vacuum furnace comprises a furnace body and a furnace cover, wherein the furnace body is supported on supporting legs, a support is connected to the side surface of the furnace body close to the upper end, a motor and a lead screw lifter are mounted on the support, the upper part of the lead screw lifter is hinged to a connecting seat, and the connecting seat is fixedly connected with the furnace cover; support plates are arranged on two sides of the screw rod lifter, and the connecting seat is hinged with the support plates;
the motor drives the screw rod lifter to enable the furnace cover to be connected with the furnace body in an openable and closable manner; the furnace cover, the furnace body and the other side that the connecting seat corresponds are equipped with first ring flange and second ring flange respectively, and these two ring flanges correspond and set up the screw hole that runs through, lock furnace cover and furnace body through swing bolt and screw hole screw-thread fit, and the screw hole below that runs through still is equipped with the sensor, furnace body fixed surface installs the control box, the sensor with control box radio signal connects, and this control box still with remote controller signal connection, the control box with the motor electricity is connected.
By adopting the technical scheme, when the furnace cover is opened, the movable joint bolt on the flange plate is detached firstly, the sensor can collect a signal that the movable joint bolt is detached, the signal is transmitted to the control box, the motor can be started at the moment, the remote controller controls the control box through wireless signals, the control box controls the motor to drive the screw rod lifter, the screw rod upwards jacks the connecting seat, and the furnace cover is hinged with the support plate due to the fact that the connecting seat is hinged with the furnace cover, so that the furnace cover can be opened stably.
It should be further noted that the remote controller is inching when being started, and should run slowly, and the cover opening angle is less than 80 °. When the furnace cover is closed, the remote controller is started to perform inching, and the furnace cover is slowly closed.
Preferably, the connecting seat is connected with the furnace cover in a welding mode, and the support is connected with the furnace body in a welding mode.
Preferably, the support plate and the bracket are perpendicular to each other, and the support plate and the bracket are connected in a welded manner.
Preferably, the support plate is hinged to the connecting seat through a hinge, the connecting seat is hinged to the upper end of a screw rod of the screw rod lifter through a pin shaft, a waist-shaped hole is formed in the connecting seat, and the pin shaft is matched with the waist-shaped hole.
Preferably, the sensor is an infrared sensor.
Preferably, a sealing ring is further arranged on the upper surface edge of the flange plate of the furnace body, and the furnace cover can be sealed when being matched with the furnace body.
Preferably, the screw rod lifter adopts a turbine screw rod lifter, and the speed ratio of the screw rod lifter is 1: 30.
preferably, the number of the supporting legs is three, and the supporting legs are uniformly distributed below the furnace body.
In conclusion, the beneficial effects of the invention are as follows: the invention adopts the TRSS turbine screw rod lifter and the 24V motor, can open and close the furnace cover by starting the remote controller for wireless control, has good working stability and high safety, solves the hidden danger of opening the furnace cover, reduces the labor intensity of workers, improves the working efficiency and the service life of equipment, and realizes the intellectualization of the whole process of opening and closing the furnace cover.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a front view structural diagram of the present invention;
fig. 2 is a top view of fig. 1.
The reference numerals are explained below:
1. a support leg; 2. a furnace body; 3. a support; 4. a motor; 5. a screw rod lifter; 6. a pin shaft; 7. a waist-shaped hole; 8. a connecting seat; 9. a hinge; 10. a furnace cover; 11. a first flange plate; 12. a second flange plate; 13. an eye bolt; 14. a sensor; 15. a control box; 16. and (4) a support plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
Referring to fig. 1-2, the invention provides a wireless remote control automatic cover-turning vacuum furnace, which comprises a furnace body 2 and a furnace cover 10, wherein the furnace body 2 is supported on supporting legs 1, a support 3 is connected to the side surface of the furnace body 2 close to the upper end, a motor 4 and a screw rod lifter 5 are installed on the support 3, the upper part of the screw rod lifter 5 is hinged to a connecting seat 8, and the connecting seat 8 is fixedly connected with the furnace cover 10; support plates 16 are arranged on two sides of the screw rod lifter 5, and the connecting seat 8 is hinged with the support plates 16; the motor 4 drives the screw rod lifter 5 to enable the furnace cover 10 and the furnace body 2 to be connected in an openable and closable manner; the screw rod lifter 5 is driven by the motor 4 to jack the connecting seat 8, so that the furnace cover 10 is opened. A first flange plate 11 and a second flange plate 12 are respectively arranged on the other sides of the furnace cover 10 and the furnace body 2 corresponding to the connecting seat 8, the two flange plates are correspondingly provided with through threaded holes, the furnace cover 10 and the furnace body 2 are locked through threaded matching of the eyelet bolts 13 and the threaded holes, a sensor 14 is further arranged below the through threaded holes, an infrared sensor 14 is preferably adopted as the sensor 14, the dynamic state of the eyelet bolts 13 can be monitored, the eyelet bolts 13 are removed, the infrared sensor 14 can transmit signals to a control box 15, so that the motor 4 can be started, the surface of the furnace body 2 is fixedly provided with the control box 15, the sensor 14 is in wireless signal connection with the control box 15, the control box 15 is in signal connection with a remote controller, the control box 15 is electrically connected with the motor 4, and the motor 4 is controlled to drive the screw rod lifter 5 through the wireless signal of, thereby realizing the opening and closing of the furnace cover 10, and having good working stability and high safety.
By adopting the technical scheme, when the furnace cover 10 is opened, the swing bolt 13 on the flange plate is firstly detached, the sensor 14 can collect a signal that the swing bolt 13 is detached and transmit the signal to the control box, at the moment, the motor 4 can be started, the remote controller controls the control box 15 through a wireless signal, the control box controls the motor 4 to drive the screw rod lifter 5, the screw rod upwards jacks the connecting seat 8, and the connecting seat 8 is hinged with the furnace cover 10, and the furnace cover 10 is hinged with the support plate, so that the furnace cover 10 can be stably opened.
It should be further noted that the remote controller is inching when being started, and should run slowly, and the cover opening angle is less than 80 °. When the furnace cover 10 is closed, the remote controller is started to perform inching, and the furnace cover 10 is slowly closed.
In order to improve the stability of the operation and the service life of the vacuum furnace of the present invention, the connection base 8 is connected to the furnace cover 10 by welding, and the support 3 is connected to the furnace body 2 by welding. The support plate and the bracket 3 are perpendicular to each other, and the support plate and the bracket 3 are connected in a welding manner.
The support plate 16 is hinged to the connecting seat 8 through a hinge 9, the connecting seat 8 is hinged to the upper end of a lead screw of the lead screw lifter 5 through a pin shaft 6, a waist-shaped hole 7 is formed in the connecting seat 8, and the pin shaft 6 is matched with the waist-shaped hole 7. When the furnace cover 10 is opened or closed, the pin 6 can slide and rotate along the slotted hole 7, so that the furnace cover 10 can be turned to be opened or closed.
In order to improve the sealing performance between the furnace cover 10 and the furnace body 2, a sealing ring is further arranged on the upper surface edge of the flange plate of the furnace body 2, and the furnace cover 10 can be sealed when being matched with the furnace body 2.
Preferably, the screw rod lifter 5 adopts a turbine screw rod lifter, and the speed ratio of the screw rod lifter 5 is 1: 30. for supporting stability, the landing leg 1 is three, and the equipartition is in the below of furnace body 2.
The invention adopts the TRSS turbine screw rod lifter 5 and the 24V motor 4, can open and close the furnace cover 10 by starting the remote controller for wireless control, has good working stability and high safety, solves the potential safety hazard of opening the cover, reduces the labor intensity of workers, improves the working efficiency and the service life of equipment, and realizes the intellectualization of the whole process of opening and closing the cover.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (8)
1. The utility model provides an automatic flip vacuum furnace of wireless remote control, includes furnace body and bell, the furnace body supports on the landing leg, its characterized in that: a support is connected to the side surface of the furnace body close to the upper end, a motor and a screw rod lifter are mounted on the support, the upper part of the screw rod lifter is hinged to the connecting seat, and the connecting seat is fixedly connected with the furnace cover; support plates are arranged on two sides of the screw rod lifter, and the connecting seat is hinged with the support plates;
the motor drives the screw rod lifter to enable the furnace cover to be connected with the furnace body in an openable and closable manner; the furnace cover is characterized in that a first flange plate and a second flange plate are respectively arranged at the connecting edges of the furnace cover and the furnace body, the two flange plates are correspondingly provided with penetrating threaded holes, the furnace cover and the furnace body are locked through eyelet bolts in threaded fit with the threaded holes, a sensor is further arranged below the penetrating threaded holes, a control box is fixedly mounted on the surface of the furnace body, the sensor is in wireless signal connection with the control box, the control box is further in signal connection with a remote controller, and the control box is electrically connected with the motor.
2. The wireless remote control automatic lid-turning vacuum furnace according to claim 1, characterized in that: the connecting seat is connected with the furnace cover in a welding mode, and the support is connected with the furnace body in a welding mode.
3. The wireless remote control automatic lid-turning vacuum furnace according to claim 2, characterized in that: the support plate is perpendicular to the bracket, and the support plate is connected with the bracket in a welding mode.
4. The wireless remote control automatic lid-turning vacuum furnace according to claim 3, characterized in that: the support plate is hinged to the connecting seat through a hinge, the connecting seat is hinged to the upper end of a screw rod of the screw rod lifter through a pin shaft, a waist-shaped hole is formed in the connecting seat, and the pin shaft is matched with the waist-shaped hole.
5. The wireless remote control automatic lid-turning vacuum furnace according to claim 1, characterized in that: the sensor is an infrared sensor.
6. The wireless remote control automatic lid-turning vacuum furnace according to claim 1, characterized in that: the upper surface of the flange plate of the furnace body is also provided with a sealing ring, and the furnace cover can realize sealing when being matched with the furnace body.
7. The wireless remote control automatic lid-turning vacuum furnace according to claim 1, characterized in that: the screw rod lifter adopts a worm screw rod lifter, and the speed ratio of the screw rod lifter is 1: 30.
8. the wireless remote control automatic lid-turning vacuum furnace according to claim 1, characterized in that: the supporting legs are three and are uniformly distributed below the furnace body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911271005.7A CN110926213A (en) | 2019-12-12 | 2019-12-12 | Wireless remote control vacuum furnace with automatic cover turning function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911271005.7A CN110926213A (en) | 2019-12-12 | 2019-12-12 | Wireless remote control vacuum furnace with automatic cover turning function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110926213A true CN110926213A (en) | 2020-03-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911271005.7A Pending CN110926213A (en) | 2019-12-12 | 2019-12-12 | Wireless remote control vacuum furnace with automatic cover turning function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110926213A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112683054A (en) * | 2020-12-10 | 2021-04-20 | 江苏省镔鑫钢铁集团有限公司 | Deformed steel bar casting furnace |
| CN115662923A (en) * | 2022-11-14 | 2023-01-31 | 沈阳恒进真空科技有限公司 | Anode bonding device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202329169U (en) * | 2011-11-09 | 2012-07-11 | 铜陵康达铝合金制品有限责任公司 | Electronic control lifting type furnace door of melting furnace |
| CN202755026U (en) * | 2012-07-25 | 2013-02-27 | 湘潭市汇丰设备制造有限公司 | Vacuum furnace with automatic cover opening device |
| CN203629312U (en) * | 2013-11-14 | 2014-06-04 | 苏州新长光热能科技有限公司 | Remote control system of single deslagging vehicle for multiple smelting furnace doors |
| CN205844808U (en) * | 2016-07-01 | 2016-12-28 | 苏州民生电热工程有限公司 | A kind of furnace lid remote control unit |
| CN106643172A (en) * | 2016-11-08 | 2017-05-10 | 烟台孚信达双金属股份有限公司 | Closable type automatic material throwing copper furnace cover used for continuous casting of copper and aluminum composite materials |
-
2019
- 2019-12-12 CN CN201911271005.7A patent/CN110926213A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202329169U (en) * | 2011-11-09 | 2012-07-11 | 铜陵康达铝合金制品有限责任公司 | Electronic control lifting type furnace door of melting furnace |
| CN202755026U (en) * | 2012-07-25 | 2013-02-27 | 湘潭市汇丰设备制造有限公司 | Vacuum furnace with automatic cover opening device |
| CN203629312U (en) * | 2013-11-14 | 2014-06-04 | 苏州新长光热能科技有限公司 | Remote control system of single deslagging vehicle for multiple smelting furnace doors |
| CN205844808U (en) * | 2016-07-01 | 2016-12-28 | 苏州民生电热工程有限公司 | A kind of furnace lid remote control unit |
| CN106643172A (en) * | 2016-11-08 | 2017-05-10 | 烟台孚信达双金属股份有限公司 | Closable type automatic material throwing copper furnace cover used for continuous casting of copper and aluminum composite materials |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112683054A (en) * | 2020-12-10 | 2021-04-20 | 江苏省镔鑫钢铁集团有限公司 | Deformed steel bar casting furnace |
| CN112683054B (en) * | 2020-12-10 | 2022-03-04 | 江苏省镔鑫钢铁集团有限公司 | Deformed steel bar casting furnace |
| CN115662923A (en) * | 2022-11-14 | 2023-01-31 | 沈阳恒进真空科技有限公司 | Anode bonding device |
| CN115662923B (en) * | 2022-11-14 | 2023-11-07 | 沈阳恒进真空科技有限公司 | Anode bonding device |
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Application publication date: 20200327 |
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| RJ01 | Rejection of invention patent application after publication |