CN110918385A - Coating curing equipment - Google Patents

Coating curing equipment Download PDF

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Publication number
CN110918385A
CN110918385A CN201911158567.0A CN201911158567A CN110918385A CN 110918385 A CN110918385 A CN 110918385A CN 201911158567 A CN201911158567 A CN 201911158567A CN 110918385 A CN110918385 A CN 110918385A
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CN
China
Prior art keywords
coating
curing
carrier
product
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911158567.0A
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Chinese (zh)
Inventor
李光辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Microbit Automation Co Ltd
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Suzhou Microbit Automation Co Ltd
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Publication date
Application filed by Suzhou Microbit Automation Co Ltd filed Critical Suzhou Microbit Automation Co Ltd
Priority to CN201911158567.0A priority Critical patent/CN110918385A/en
Publication of CN110918385A publication Critical patent/CN110918385A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/12Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B05D3/061Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
    • B05D3/065After-treatment
    • B05D3/067Curing or cross-linking the coating

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Coating Apparatus (AREA)

Abstract

The coating and curing equipment comprises a coating device, a carrier and a curing device, wherein the coating device comprises a coating bin and a first driving device, and the first driving device drives the coating bin to move between an initial position and a working position; the carrier comprises a second driving device and a plurality of loading shafts, the second driving device drives the loading shafts to rotate, the products to be processed are installed on the loading shafts, and the loading shafts drive the products to be processed to rotate; the curing device cures the product to be processed, and the working state of the curing device can be adjusted; the coating bin is moved to a working position, the product to be processed is coated, the coating bin is moved back to an initial position after coating is completed, the product to be processed is cured by the curing device, and the second driving device drives the plurality of carrier shafts to rotate to drive the product to be processed to rotate in the curing process. The coating curing equipment has the advantages of simple structure, high space utilization rate, strong universality, high production efficiency, cost saving and high product bearing capacity.

Description

Coating curing equipment
Technical Field
The invention relates to the technical field of coating and curing equipment, in particular to coating and curing equipment.
Background
Some products are different in use environment or function, other substances are often coated on the surface of the products to meet different use requirements, such as catheters, in order to reduce friction force on the surface of the catheter, a layer of lubricating material is often coated on the surface of the catheter, equipment commonly used in the process is coating and curing equipment, the universality of carriers of the existing coating and curing equipment is generally poor, the whole carrier needs to be replaced when different types of products are met, inconvenience is brought to storage and classification of various carriers, material waste is caused, and production cost is increased.
When carrying out operations such as coating solidification to the product, current carrier can not realize the rotation, need realize the rotation of product with the help of other appurtenance, and the product quantity that current carrier bore simultaneously is limited, so when the production operation, lead to the production quantity to reach the requirement, need get material and material loading many times, but current carrier is not integral, so get material and material loading all very inconvenient in process of production, lead to extravagant a large amount of time, efficiency is lower.
The existing coating and curing equipment generally adopts a single group of test tubes, each group of test tubes can only bear one coating liquid, and when products need to be coated for the second time, the equipment or the coating liquid needs to be replaced, so that the mode often causes a great amount of waste of resources and increases the production cost.
In addition, the test tubes of the existing coating and curing equipment do not adopt a double-row staggered arrangement mode, the coating quantity of the catheters is limited during each coating, the production efficiency is low, and the production requirement cannot be met.
Meanwhile, the existing coating curing equipment adopts a curing mode that the light source moves and the product is fixed, so that the moving process of the light source is not unstable, the curing effect is not good, the space is occupied, the space utilization rate is low, and the whole equipment is not compact.
Therefore, in combination with the above-mentioned technical problems, there is a need to provide a new technical solution.
Disclosure of Invention
In order to solve the technical problems in the prior art, the invention provides automatic lifting coating and curing equipment, wherein two groups of double-row staggered test tubes are arranged on the coating and curing equipment, so that the coating requirements of products needing to be coated with two layers of different coating solutions are met, and an automatic shading door is arranged to avoid illumination and prevent the coating solutions from volatilizing.
The carriers of the coating curing equipment are provided with the double rows of staggered loading shafts for hanging materials, the shapes of the loading shafts can be adjusted according to different products, medical devices such as catheters and sheath tubes can be hung on the rotating shafts or other clamps can be assembled, and the usability of the equipment is improved.
The coating curing equipment is provided with the translation mechanism, so that the curing position can be automatically adjusted, and the product can be cured without moving a light source.
The coating curing equipment is additionally provided with the light source reflecting lampshade and the shading plate, so that the light source can be better concentrated in a curing area, other parts of the equipment are protected, and the direct irradiation of the light source is prevented from influencing the service life of the equipment.
The specific technical scheme is as follows:
the invention relates to a coating and curing device, which comprises: a coating device comprising a coating chamber; a carrier comprising one or more carrier shafts on which the products to be treated can be mounted; and a curing device;
the coating device coats the product to be treated, and the curing device cures the coated product to be treated.
Further, the coating cabin also comprises a first driving device which drives the coating cabin to move between the initial position and the working position;
the carrier also comprises a second driving device, the second driving device drives the carrier shaft to rotate, the rotation of the carrier shaft drives the product to be processed to rotate,
when a product to be processed is coated, the coating bin is driven to move from an initial position to a working position and then returns to the initial position, in the process, the coating bin finishes coating on the product to be processed, then the curing device cures the coated product to be processed, and the second driving device drives the carrier shaft to rotate to drive the product to be processed to rotate while curing is performed.
Further, the coating device comprises a rack, an inner cavity is formed in the rack, the rack comprises a mounting plate, the mounting plate divides the inner cavity into a working cavity and a raw material cavity, the coating bin is located in the raw material cavity at an initial position, the coating bin penetrates through a through hole in the mounting plate to go deep into the working cavity at a working position, an assembling end of the loading shaft is located in the working cavity, and a product to be treated is installed behind the assembling end of the loading shaft and is located in the working cavity.
Further, the coating device also comprises a shading door, and when the coating bin is in the initial position and is positioned in the raw material chamber, the shading door shades the through hole on the mounting plate so as to separate the working chamber from the raw material chamber;
when the coating bin is driven to move from the initial position to the working position, the shading door is driven to open from the through hole;
when the coating bin is driven to return to the working position, the shading door is driven to close and shade the through hole.
Further, the curing device comprises an illumination unit and a shading device, the shading device comprises a shading driving device and a shading plate, the shading plate is positioned between the illumination unit and the working chamber and can move between a shading position and a non-shading position driven by the shading driving device,
the light shielding plate is moved to a non-light shielding position at the time of curing so that light emitted from the light irradiation unit can be incident into the working chamber, and is moved to a light shielding position at the time of coating.
Furthermore, at least one group of liquid storage pipes are arranged in the coating bin, and the openings of the liquid storage pipes face to the products to be treated;
each group of liquid storage pipes comprises a plurality of liquid storage pipes, and the position of each liquid storage pipe corresponds to the position of a plurality of products to be processed one by one.
Furthermore, the device also comprises a translation device, wherein the carrier is arranged on the translation device, and the translation device drives the carrier to translate;
at least two groups of liquid storage pipes are arranged in the coating bin, and the liquid storage pipes are arranged along the translation direction of the carrier.
Further, the wire winding device further comprises a core wire, wherein the core wire is installed on the carrier shaft, and the direction of the core wire is consistent with the axial direction of the carrier shaft.
Further, the coating and curing equipment comprises a control system, a display device and a control button, wherein the display device and the control button are respectively electrically connected with the control system, and the control system controls the whole coating and curing equipment to act.
The coating and curing equipment disclosed by the invention has the following beneficial effects:
(1) according to the coating curing equipment, the curing lamp is fixed, and the coating bin moves up and down to coat and cure the product, so that the equipment is simple in structure, high in space utilization rate and compact in structure;
(2) according to the coating curing equipment, the carrier shaft for mounting the product can be changed according to different specifications and models of the product, and the coating curing equipment can be compatible with various products with different specifications and models, so that the production efficiency and the use efficiency of the equipment are improved;
(3) according to the coating curing equipment, the carrier can enable the product to rotate during curing, so that each surface of the product can receive illumination more uniformly, and all parts of the product can be effectively irradiated even under the condition of sparse light source;
(4) according to the coating and curing equipment, the coating device is provided with the plurality of groups of liquid storage tubes, so that a product can be coated with a plurality of layers of different coating liquids, and after multiple coatings are carried out, the products are cured to share one curing light source, so that the utilization rate of the light source is improved, the light source is saved, and the cost is reduced;
(5) according to the coating curing equipment, the carrier shafts on the carriers are arranged in a staggered manner, so that a plurality of products can be placed, the production requirements are met, and the production efficiency is improved.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed for the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural view of a coating and curing apparatus according to the present embodiment;
FIG. 2 is a schematic structural diagram of the carrier of the present embodiment;
FIG. 3 is a schematic view of the structure of the coating apparatus of the present embodiment;
FIG. 4 is a schematic view of the structure of the coating apparatus of the present embodiment;
FIG. 5 is a schematic view of the general structure of the coating and curing apparatus of the present embodiment;
FIG. 6 is a schematic structural diagram of an illumination unit according to the present embodiment;
fig. 7 is a schematic structural view of the carrier shaft of the present embodiment.
Wherein, 1-a frame, 101-a mounting plate, 2-a control system, 201-a display device, 202-a control button, 3-a shading device, 310-a shading plate, 311-a first side plate, 312-a second side plate, 313-a third side plate, 314-a first shading cover, 315-a second shading cover, 32-a lifting cylinder, 33-a cylinder connecting block, 4-a coating device, 40-a coating bin, 401-a lifting motor, 402-a driving wheel, 403-a driving belt, 404-a driven wheel, 405-a lifting screw rod, 406-a bottom plate, 407-a liquid storage pipe, 408-a lifting slide rail, 409-a fixed seat, 410-a connecting plate, 411-a door opener, 412-a shading door, 413-a liquid immersion plate and 414-a cam, 415-cam mounting block, 416-support frame, 417-adapter plate, 418-cylinder, 419-connector, 420-detection device, 421-support column, 422-baffle, 423-screw rod connecting plate, 5-illumination unit, 51-inner chamber cover plate, 52-curing lamp, 53-reflecting lamp cover, 6-carrier, 601-fixing plate, 602-speed reducing motor, 603-driving gear, 604-driving shaft, 605-driven shaft, 606-driven gear, 607-carrier shaft, 608-rotation gear, 609-clamp plate, 610-vertical plate, 611-bearing, 7-translation device, 71-translation motor, 72-coupler, 73-support piece, 74-translation screw rod, 75-translation slide rail, 76-supporting plate, 77-screw rod connecting seat, 8-core wire and 9-catheter.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Examples
Referring to fig. 1 to 6, fig. 1 is a schematic structural diagram of a coating and curing apparatus according to the present embodiment; FIG. 2 is a schematic structural diagram of the carrier of the present embodiment; FIG. 3 is a schematic view of the structure of the coating apparatus of the present embodiment; FIG. 4 is a schematic view of the structure of the coating apparatus of the present embodiment; FIG. 5 is a schematic view of the general structure of the coating and curing apparatus of the present embodiment; FIG. 6 is a schematic structural diagram of an illumination unit according to the present embodiment; fig. 7 is a schematic structural view of the carrier shaft of the present embodiment.
As shown in the drawing, a coating and curing apparatus of the present embodiment includes:
the device comprises a rack 1, wherein a mounting plate 101 is fixed on the rack 1, the mounting plate 101 is horizontally arranged, the mounting plate 101 divides an inner cavity of the rack 1 into an upper part and a lower part, the upper part is a working chamber, the lower part is a raw material chamber, and the mounting plate 101 is provided with a through hole;
the carrier 6 is accommodated in the working chamber and comprises a plurality of loading shafts 607, and the loading shafts 607 drive the product to be processed to rotate in the working chamber;
a translation device 7, wherein the translation device 7 is mounted on the frame 1, and the translation device 7 drives the carrier 6 to move in the working chamber along the width direction of the frame 1;
the curing device comprises an illumination unit 5 and a shading device 3, wherein the illumination unit 5 is arranged on the rack 1 and is positioned on one side of the working chamber and used for curing a product to be processed; the shading device 3 is used for shading the illumination effect of the illumination unit 5 on the product to be processed;
coating device 4, coating device 4 hold in the raw materials chamber, just coating device 4 passes the through-hole, coating device 4 can reciprocate, coats the product of treating.
As shown in fig. 2, in the present embodiment, the translation device 7 includes a support plate 76, a support member 73, a translation motor 71 and a translation screw 74, the support plate 76 is fixed on the frame 1, and a length direction of the support plate 76 is consistent with a width direction of the frame 1;
the support plate 76 is provided with two parallel translation slide rails 75, the length direction of the translation slide rails 75 is consistent with the length direction of the support plate 76, and the support member 73 is movably mounted on the translation slide rails 75;
the translation screw rod 74 penetrates through the supporting piece 73, two ends of the translation screw rod 74 are respectively installed on the supporting plate 76 through screw rod connecting seats 77, the translation screw rod 74 is located between the two translation slide rails 75, and the length direction of the translation screw rod 74 is consistent with that of the translation slide rails 75;
the translation motor 71 is mounted on the support plate 76 through a motor mounting plate, but the translation motor 71 may be mounted on the support plate 76 in other manners. And then is connected with the translation screw rod 74 through a coupler 72, so as to drive the translation screw rod 74 to rotate, and the translation screw rod 74 rotates to drive the support 73 to slide on the translation slide rail 75.
When the translation device 7 is used for coating and curing a product for multiple times, the following carrier 6 can be driven to translate, so that the product arranged on the carrier 6 can move between different coating positions and curing positions; when the product is coated and cured for only one time, the product can be driven to move between the coating position and the curing position; of course, if the product is coated and cured only once, the carrier 6 may be directly mounted on the support plate 76, without translating the carrier 6, and the position of the carrier 6 is directly used as the curing position, and after the product is coated, the carrier 6 directly drives the product to rotate to complete the curing.
As shown in fig. 2 and 7, in the present embodiment, the carrier 6 includes a bracket, and a transmission unit, a second driving device and 24 loading shafts 607 mounted on the bracket, the second driving device drives the 24 loading shafts 607 to rotate through the transmission unit, the axial direction of the loading shafts 607 is a vertical direction, and the number of the loading shafts 607 is not limited to 24, but may be other multiple numbers.
The bracket comprises a fixing plate 601, a vertical plate 610 and a clamp plate 609, wherein the fixing plate 601 is fixed on the supporting member 73, the fixing plate 601 and the clamp plate 609 are both horizontally arranged, one end of the clamp plate 609 is fixedly connected with the fixing plate 601, the vertical plate 610 is vertically fixed on the fixing plate 601, the vertical plate 610 is located on one side of the clamp plate 609, and the length direction of the vertical plate 610 is consistent with the length direction of the clamp plate 609.
The second driving device is installed on the vertical plate 610, and the second driving device preferably adopts a speed reduction motor 602, and includes a motor and a speed reducer, the speed reducer has a driving shaft 604, and the motor is used for driving the driving shaft 604 to rotate.
The transmission unit comprises a driving gear 603, a driven gear 606 and a driven shaft 605, wherein the driving gear 603 is installed on the driving gear 402, the driven shaft 605 is fixed on the clamp plate 609, the driven gear 606 is rotatably installed on the driven shaft 605, and the driven gear 606 is meshed with the driving gear 603. When the motor drives the driving shaft 604 to rotate, the driving shaft 604 may drive the driving gear 603 to rotate, and the rotation of the driving gear 603 may drive the driven gear 606 to rotate around the driven shaft 605.
Two rows of mounting holes which are arranged in a staggered manner are formed in the clamp plate 609, in this embodiment, each row of mounting holes includes 12 mounting holes which are arranged at equal intervals, and the axis of each mounting hole is perpendicular to the clamp plate 609.
Each of the carrier shafts 607 is provided with a rotation gear 608 and a bearing 611, the rotation gear 608 is located above the bearing 611, the carrier shafts 607 are mounted in the mounting holes through the bearings 611, and the axial direction of the carrier shafts 607 coincides with the axial direction of the mounting holes. The load shaft 607 can rotate freely in the mounting hole via the bearing 611.
One of the two rows of the rotation gears 608 is engaged with one or two adjacent rotation gears 608 in the other row, and at least one rotation gear 608 of the two rows of the rotation gears 608 is engaged with the driven gear 606. As shown in fig. 1, the driven gear 606 meshes with a rotation gear 608 on the rightmost side in the drawing. Since the rotation gears 608 of all the carrier shafts 607 are engaged with the rotation gears 608 of the adjacent carrier shafts 607, when the driven gear 606 rotates, the rightmost one of the carrier shafts 607 is rotated, and all the carrier shafts 607 are rotated.
The carrier 6 of the present embodiment is further provided with a core wire 8, and the core wire 8 is vertically installed on the carrier shaft 607. When the product (the catheter is preferably taken as an example in the embodiment) is a thin and soft product, the core wire 8 can ensure that the catheter 9 is always vertically downward, so that the catheter 9 can be irradiated with light more uniformly when the catheter 9 is subjected to curing coating.
As shown in fig. 6, in the present embodiment, the illumination unit 5 includes an inner cavity cover plate 51, a reflector lamp housing 53 mounted on the inner cavity cover plate 51, and a curing lamp 52 mounted on the reflector lamp housing 53, the inner cavity cover plate 51 is mounted on the rack 1, and an illumination direction of the curing lamp 52 faces the working chamber.
The curing lamp 52 is not required to be operated when the product is cured, for example, during the process of taking and placing the product or coating the product, and the illumination emitted from the curing lamp 52 is harmful to the human body, so that the illumination of the curing lamp 52 needs to be controlled. Since the curing light 52 is cooled for a certain time once it is turned off, and then it can be turned on again, and the brightness of the curing light cannot reach the curing requirement once it is turned on again, which is time consuming, in this embodiment, it is preferable to use a light shielding device 3 to shield the curing light 52, the curing light 52 is turned on when the machine is started, and is always in a bright state, as shown in fig. 1, the light shielding device 3 includes a light shielding plate 310 and a light shielding driving device for driving the light shielding plate 310 to move, the light shielding plate 310 is movably installed between the curing light 52 and the product to be processed, and the light shielding plate 310 is vertically movably installed on the rack 1. In this embodiment, the light shielding driving device preferably employs a lifting cylinder 32 and is fixed on the mounting plate 101, a main shaft of the lifting cylinder 32 is connected with the light shielding plate 310 through a cylinder connecting block 33, and the light shielding driving device drives the light shielding plate 310 to move up and down on the frame 1. When the product needs to be cured, the main shaft of the lifting cylinder 32 contracts to drive the shading plate 310 to move downwards, so that the illumination of the curing lamp 52 irradiates on the product; when the curing lamp 52 is not needed, the main shaft of the lifting cylinder 32 is lifted, so as to drive the shading plate 310 to lift, and shield the curing lamp 52.
Of course, there are other control methods for controlling the illumination of the curing light 52, such as switching or rotating the curing light 52, moving the illumination unit 5, and so forth.
As shown in fig. 3 and 4, in this embodiment, the coating device 4 includes a fixing base 409, a connecting plate 410, a mounting plate 101, a lifting device, a first driving device for driving the lifting device to move, a coating chamber 40 installed on the lifting device, and a light-shielding door 412 movably installed on the mounting plate 101, the connecting plate 410 is vertically disposed, two ends of the connecting plate 410 are respectively fixedly connected with the fixing base 409 and the mounting plate 101, a through hole is formed in the mounting plate 101, and the coating chamber 40 passes through the through hole.
The coating bin 40 comprises a liquid immersion plate 413, a bottom plate 406 and a plurality of liquid storage pipes 407, the liquid immersion plate 413 and the bottom plate 406 are connected through a support column 421, a plurality of mounting holes are formed in the liquid immersion plate 413, and each mounting hole is internally provided with one liquid storage pipe 407 which is vertically arranged.
The mounting holes are divided into two groups, the two groups of mounting holes are parallel and equal, each group of mounting holes comprises two rows of mounting holes which are arranged in a staggered mode, and each row of mounting holes comprises a plurality of mounting holes which are arranged equidistantly.
The immersion liquid plate 413 is further provided with a baffle 422, the baffle 422 surrounds the plurality of liquid storage pipes 407, and in this embodiment, the baffle 422 preferably surrounds a rectangle.
The lifting coating device 4 of this embodiment further includes a connecting member 419, in this embodiment, the connecting member 419 preferably adopts a hinge, the hinge is located on one side of the through hole, in this embodiment, the light-shielding door 412 is a rectangular cylinder with an open side, the two hinges are fixed to two ends of the bottom surface of the light-shielding door 412 respectively, the light-shielding door 412 is movably mounted on the mounting plate 101 through the hinge, the light-shielding door 412 is aligned to the through hole, the length direction of the light-shielding door 412 is consistent with the length direction of the through hole, and when the light-shielding door 412 is closed, the light-shielding door 412 can be just clamped on the baffle 422.
In this embodiment, the door openers 411 are fixed to both ends of the immersion plate 413 in the longitudinal direction, two cams 414 are attached to both ends of the inner wall of the light-shielding door 412 at positions close to the hinges, the cams 414 are attached to the inner wall of the light-shielding door 412 by means of cam attachment blocks 415, and the positions of the two cams 414 correspond to the positions of the two door openers 411, respectively. The cam 414 can reduce friction of the light-shielding door 412 when being pushed open by the door opener 411 during the process of lifting the coating chamber 40 upwards, so that the light-shielding door 412 is more easily pushed open by the door opener 411, and the service lives of the light-shielding door 412 and the door opener 411 can be prolonged.
In this embodiment, preferably, the mounting plate 101 is further provided with an air cylinder 418 for driving the light-shielding door 412 to close and a detection device 420 for detecting the closing of the light-shielding door 412, the air cylinder 418 is located below the bottom plate when the light-shielding door 412 is opened, and when the light-shielding door 412 needs to be closed, the air cylinder 418 extends out to jack up the bottom plate of the light-shielding door 412, so as to close the light-shielding door 412. In order to prevent the light-shielding door 412 from being closed in place, a detection device 420 is further provided at both ends of the coating hole to detect whether the light-shielding door 412 is closed in place.
The lifting device comprises a lifting slide rail 408, a lifting screw rod 405, an adapter plate 417, a screw rod connecting seat 77, a slide block, a supporting frame 416 and a screw rod connecting plate 423 which are fixed on the adapter plate 417;
the two lifting slide rails 408 are vertically fixed on the connecting plate 410, and the two lifting slide rails 408 are parallel and have the same length;
the lifting screw rod 405 is vertically arranged and positioned between the two lifting slide rails 408, the lifting screw rod 405 penetrates through the screw rod connecting plate 423, and two ends of the lifting screw rod 405 are rotatably connected with the screw rod connecting seat 77 which is arranged on the lower surface of the mounting plate 101 and at the bottom end of the connecting plate 410 respectively;
the two slide blocks are respectively clamped on the two lifting slide rails 408;
the support bracket 416 is fixed to the lower surface of the base plate 406.
In this embodiment, preferably, the first driving device includes a lifting motor 401, a driving wheel 402, a driven wheel 404 and a transmission belt 403, the lifting motor 401 is installed on the fixing base 409, the driving wheel 402 is installed on a rotating shaft of the lifting motor 401, the driven wheel 404 is installed on the lifting screw 405, and the driving wheel 402 and the driven wheel 404 are connected through the transmission belt 403.
Foam is pasted in the shading door 412, and when the shading door 412 is closed, the foam is tightly attached to the baffle 422, so that the tightness of the device can be improved, and the volatilization of coating liquid can be prevented.
As shown in fig. 1, in this embodiment, side plates are disposed on both the side surface of the working chamber and the side surface of the raw material chamber, so that curing light can be collected and prevented from leaking out to hurt people, wherein a first side plate 311 is disposed on the left side of the working chamber, and the first side plate 311 completely covers the left side surface of the working chamber; arranged on the right side of the working chamber is a second side plate 312, the second side plate 312 is located below the support plate 76 of the translation device 7, and a first light shield 314 is arranged around the translation device 7, the first light shield 314 surrounds the translation device 7 and completely covers the right side of the working chamber together with the second side plate 312; the side surface of the raw material chamber is provided with a third side plate 313, and the third side plate 313 is positioned at two sides of the connecting plate 410; the carrier 6 is provided with a second light shield 315, and the second light shield 315 surrounds the clamp plate 609 of the carrier 6 to protect the parts on the clamp plate 609.
In this embodiment, as shown in fig. 5, the coating and curing apparatus of the present invention further includes a control system 2, a display device 201, and a control button 202, wherein the display device 201 and the control button 202 are electrically connected to the control system 2, respectively, and the control system 2 controls the operation of the entire coating and curing apparatus.
The specific implementation steps are as follows:
step 1: an operator fills the liquid storage pipe 407 with coating liquid, the catheter 9 penetrates through the core wire 8 and is sequentially installed on the loading shaft 607, the opening and closing door of the device is closed, the start button is pressed, the device is started, the lifting motor 401 drives the driving wheel 402 to rotate, the driving wheel 402 drives the driven wheel 404 to rotate under the transmission of the transmission belt 403, the driven wheel 404 drives the lifting screw rod 405 connected with the driven wheel to rotate together, the screw rod connecting plate 423 connected with the lifting screw rod 405 drives the adapter plate 417 to move up and down, so that the coating bin 40 is driven to move up and down along the lifting slide rails 408 on the left side and the right side along the rotation of the lifting screw rod 405, when the door openers 411 installed on the left side and the right side of the immersion plate 413 touch the cams 414 installed on the light shielding door 412 in the lifting process, the door openers 411 on the two sides jack up the cams 414 on.
Step 2: the translation motor 71 drives the translation screw rod 74 to rotate under the connection of the coupler 72, after the support member 73 connected with the translation screw rod 74 and the translation slide rail 75 and the carrier 6 installed on the support member 73 move to the position right above the liquid storage tube 407 provided with the corresponding coating liquid on the lifting coating device 4 along the translation slide rail 75 under the drive of the translation screw rod 74, the coating bin 40 of the lifting coating device 4 continues to move upwards along with the lifting screw rod 405, so that the part to be coated of the catheter 9 completely enters the liquid storage tube 407 to be coated.
And step 3: after coating, the lifting motor 401 drives the coating chamber 40 to descend to the initial position, the air cylinders 418 on both sides of the through hole on the mounting plate 101 extend to cover the light-shielding door 412, and the detection devices 420 on both sides detect whether the light-shielding door 412 is completely closed to the position, and in this embodiment, a hall switch is preferably used as the detection device 420.
And 4, step 4: after the coating bin 40 is lowered to the initial position, the translation motor 71 continues to drive the translation screw rod 74 to rotate, and drives the carrier 6 to move to the curing position.
And 5: the lifting cylinder 32 contracts to drive the second light shielding plate 310 to move downwards, the light emitted by the curing lamp 52 of the light unit 5 irradiates on the coated catheter 9, at this time, the speed reducing motor 602 drives the driving gear 603 connected with the driving shaft 604 and the driving shaft 604 to rotate, the driving gear 603 drives the driven gear 606 engaged with the driving gear to rotate around the driven shaft 605, and the driven gear 606 drives other self-rotating gears 608 engaged with each other to rotate, so that the loading shaft 607 and the catheter 9 arranged on the loading shaft 607 are driven to rotate to complete curing;
step 6: after the curing is finished, the lifting cylinder 32 extends out to push the second light shielding plate 310 out of the curing lamp 52 covered with the illumination unit 5, then the steps 1 to 5 are repeated to finish the coating curing of the 2 nd layer, the 3 rd layer and the nth coating liquid of the catheter 9, and after the coating curing is finished completely, an operator opens the switch door and takes out a finished product.
In addition, when the product is coated and cured for the first time, the carrier 6 can also be directly mounted on the support plate 76, the carrier 6 is not translated, and the position of the carrier 6 is directly used as a curing position, so that when the shading door in step 1 is opened during the first curing, the coating bin 40 of the lifting coating device 4 in step 2 continues to move upwards along with the lifting screw rod 405, so that the part to be coated of the catheter 9 completely enters the liquid storage tube 407 for coating, step 3 is performed again, step 5 is performed again, and after the final curing is completed, an operator opens the opening and closing door and takes out the finished product.
The coating and curing equipment disclosed by the invention has the following beneficial effects:
(1) according to the coating and curing equipment, the illumination unit is fixed, and the coating device moves up and down to coat and cure the product, so that the equipment is simple in structure, high in space utilization rate and compact in structure;
(2) according to the coating and curing equipment, the carrier shaft for mounting the catheter can be changed according to different specifications and models of the catheter, and can be compatible with various products of different specifications and models, so that the production efficiency and the use efficiency of the equipment are improved;
(3) according to the coating and curing equipment, the carrier can enable the catheter to rotate in the curing process, so that each surface of the catheter can receive illumination more uniformly, and all parts of the catheter can be effectively irradiated even under the condition of sparse light source;
(4) according to the coating and curing equipment, the two groups of liquid storage tubes are arranged on the coating device, so that the catheter can be coated with two layers of different coating liquids, and the two layers of different coating liquids are cured after being coated for two times to share one light source, so that the utilization rate of the light source is improved, the light source is saved, and the cost is reduced;
(5) according to the coating curing equipment, the carrier shafts on the carriers are arranged in a staggered manner, so that a plurality of carriers can be arranged, the production requirements are met, and the production efficiency is improved.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example" or "some examples" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by one skilled in the art.
While embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and not to be construed as limiting the present invention, and that changes, modifications and variations may be made therein by those of ordinary skill in the art within the scope of the present invention.

Claims (9)

1. A coating and curing apparatus, comprising:
a coating device (4) comprising a coating cabin (40);
a carrier (6) comprising one or more carrier shafts (607), on which (607) the products to be treated can be mounted; and
a curing device;
wherein the coating device (4) coats the product to be treated, and the curing device cures the coated product to be treated.
2. The coating and curing apparatus according to claim 1, wherein the coating booth (40) further comprises a first driving device that drives the coating booth (40) to move between an initial position and a working position;
the carrier (6) also comprises a second driving device, the second driving device drives the carrying shaft (607) to rotate, the rotation of the carrying shaft (607) drives the product to be processed to rotate,
when a product to be treated is coated, the coating bin (40) is driven to move from an initial position to a working position and then returns to the initial position, in the process, the coating bin (40) finishes coating on the product to be treated, then the curing device cures the coated product to be treated, and the second driving device drives the carrier shaft (607) to rotate to drive the product to be treated to rotate while curing is performed.
3. The coating and curing apparatus according to claim 2, further comprising a frame (1), wherein an inner cavity is formed in the frame (1), wherein the frame (1) comprises a mounting plate (101), wherein the mounting plate (101) divides the inner cavity into a working chamber and a raw material chamber, wherein the coating silo (40) is located in the raw material chamber in an initial position, penetrates through a through hole in the mounting plate (101) and penetrates into the working chamber in a working position, wherein the assembly end of the carrier shaft (607) is located in the working chamber, and wherein the product to be treated is located in the working chamber after being mounted on the assembly end of the carrier shaft (607).
4. The coating curing apparatus of claim 3, further comprising a shutter door (412),
when the coating bin (40) is at the initial position and is positioned in the raw material chamber, the shading door (412) shades the through hole on the mounting plate (101) so as to separate the working chamber from the raw material chamber;
when the coating bin (40) is driven to move from the initial position to the working position, the shading door (412) is driven to open from the through hole;
when the coating chamber (40) is driven back to the initial position, the shutter (412) is driven closed and shields the through hole.
5. The coating curing apparatus according to claim 3, wherein the curing device comprises an illumination unit (5) and a shutter device (3), the shutter device (3) comprising a shutter drive device and a shutter plate (310), the shutter plate (310) being located between the illumination unit (5) and the working chamber and being movable between a shutter position and a non-shutter position driven by the shutter drive device,
the light shielding plate (310) is moved to a non-light shielding position when curing is performed so that light emitted from the light irradiation unit (5) can be incident into the working chamber, and the light shielding plate (310) is moved to a light shielding position when coating is performed.
6. The coating and curing apparatus according to claim 1, wherein at least one set of liquid storage pipes (407) is arranged in the coating chamber (40), and the openings of the liquid storage pipes (407) face to the product to be treated;
each group of liquid storage pipes (407) comprises a plurality of liquid storage pipes (407), and the position of each liquid storage pipe (407) corresponds to the position of a plurality of products to be processed one by one.
7. Coating and curing apparatus according to claim 2, characterized in that it further comprises translation means (7),
the carrier (6) is mounted on the translation device (7), and the translation device (7) drives the carrier (6) to translate;
at least two groups of liquid storage tubes (407) are arranged in the coating bin (40), and the liquid storage tubes (407) are arranged along the translation direction of the carrier (6).
8. The coating and curing apparatus according to claim 1, further comprising a core wire (8), said core wire (8) being mounted on said carrier shaft (607), the direction of said core wire (8) being in line with the axial direction of said carrier shaft (607).
9. The coating and curing apparatus according to claim 1, further comprising a control system (2), a display device (201) and a control button (202), wherein the display device (201) and the control button (202) are respectively electrically connected with the control system (2), and the control system (2) controls the action of the whole coating and curing apparatus.
CN201911158567.0A 2019-11-22 2019-11-22 Coating curing equipment Pending CN110918385A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911158567.0A CN110918385A (en) 2019-11-22 2019-11-22 Coating curing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911158567.0A CN110918385A (en) 2019-11-22 2019-11-22 Coating curing equipment

Publications (1)

Publication Number Publication Date
CN110918385A true CN110918385A (en) 2020-03-27

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN110918385A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204247460U (en) * 2014-11-19 2015-04-08 浙江归创医疗器械有限公司 Catheter face coat curing
CN106423719A (en) * 2016-09-29 2017-02-22 成都德信安创新医疗技术有限公司 Automatic coating device and coating method of surface coatings of medical catheter
CN206631871U (en) * 2017-04-08 2017-11-14 厦门雷创科技有限公司 A kind of stepless electronics ultraviolet curing machine of catheter superslide hydrophilic coating
CN109759273A (en) * 2019-03-15 2019-05-17 中国航空制造技术研究院 A kind of internal screw thread coating coating equipment and coating method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204247460U (en) * 2014-11-19 2015-04-08 浙江归创医疗器械有限公司 Catheter face coat curing
CN106423719A (en) * 2016-09-29 2017-02-22 成都德信安创新医疗技术有限公司 Automatic coating device and coating method of surface coatings of medical catheter
CN206631871U (en) * 2017-04-08 2017-11-14 厦门雷创科技有限公司 A kind of stepless electronics ultraviolet curing machine of catheter superslide hydrophilic coating
CN109759273A (en) * 2019-03-15 2019-05-17 中国航空制造技术研究院 A kind of internal screw thread coating coating equipment and coating method

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