CN110917763B - Air automatic filtering device for continuously collecting and cleaning flying wadding on line - Google Patents

Air automatic filtering device for continuously collecting and cleaning flying wadding on line Download PDF

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Publication number
CN110917763B
CN110917763B CN201911191346.3A CN201911191346A CN110917763B CN 110917763 B CN110917763 B CN 110917763B CN 201911191346 A CN201911191346 A CN 201911191346A CN 110917763 B CN110917763 B CN 110917763B
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China
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chamber
box body
water
collecting
cleaning
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CN110917763A (en
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李宁
王志强
闫晓沛
张伟江
高翔
吴立民
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Hebei Electric Power Co Ltd
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Hebei Electric Power Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/18Particle separators, e.g. dust precipitators, using filtering belts
    • B01D46/22Particle separators, e.g. dust precipitators, using filtering belts the belts travelling during filtering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/66Regeneration of the filtering material or filter elements inside the filter

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Abstract

The invention discloses an automatic air filtering device for continuously collecting and cleaning flying cotton fibers on line, and relates to the technical field of cleaning equipment; the flying cotton boll cleaning machine comprises a box body (4), a first rotating roller (1-1) arranged outside the box body (4), a motor (2) arranged on the first rotating roller (1-1), a second rotating roller (1-2) arranged in the box body (4), a self-circulating air system and a self-circulating water system arranged on the box body (4), and an annular net belt (3) which is arranged on the first rotating roller (1-1) and the second rotating roller (1-2) and used for attaching flying cotton bolls, wherein the net belt (3) is conveyed into the box body (4) through the first rotating roller (1-1) and the second rotating roller (1-2) and is turned back and sent out after passing through the self-circulating air system and the self-circulating water system; the flying catkin collecting device realizes the collection of floating flying catkins in air and ensures the reliable operation of an air intake system through the box body, the first rotating rod, the motor, the second rotating rod, the self-circulating air system, the self-circulating water system, the mesh belt and the like.

Description

Air automatic filtering device for continuously collecting and cleaning flying wadding on line
Technical Field
The invention relates to the technical field of cleaning equipment, in particular to an automatic air filtering device for continuously collecting and cleaning flying cotton fibers on line.
Background
Modern mechanical equipment and systems generally use air as a basic working medium or medium, taking a gas turbine as an example, an air inlet system of the modern mechanical equipment and systems requires clean air without impurities, and meanwhile, enough air inlet amount is ensured. In order to ensure the air inlet quality, the air suction inlet of the equipment is provided with an air filtering device, and a large-particle filter screen, a coarse filter screen and a fine filter screen can be selected and arranged according to different air filtering precision requirements; meanwhile, according to the integration degree of the equipment, most of the air inlet systems of the equipment are designed in a modular mode, and the integrated air inlet module is not allowed to be connected with other filtering equipment.
In the spring of the north, a large amount of flying catkins (catkins or poplar catkins) float in the air, and when mechanical equipment sucks air, the flying catkins can be gathered and blocked at an equipment inlet filter screen, so that the through-flow of an air inlet system is reduced, and the stable output of the equipment is influenced. Generally, an air inlet system of a manufacturing plant adopts a special filter screen, and the machine is stopped and replaced after the filter screen is blocked to a certain degree; flying wadding flying over the air is a great hidden trouble of the equipment, and the cost for replacing the filter screen is high.
The flying wadding influences the air inlet system of the equipment in spring in the north, and has the following defects:
1. the filtering device can not continuously operate, and the blockage of the air inlet filter screen of the equipment is fast in the flying time in spring.
3. The air inlet filter screen needs to be replaced in a shutdown or load reduction mode, and continuous operation of the unit is affected.
4. The filter screen used by the original equipment is high in price.
5. The existing equipment air inlet module does not allow other filtering devices to be externally connected.
6. The area of the air inlet module is large, and the difficulty in replacing the module is large.
Problems with the prior art and considerations:
how to solve the technical problem of collecting the floating flying cotton in the air and ensuring the reliable operation of the air intake system.
Disclosure of Invention
The invention aims to solve the technical problem of providing an automatic air filtering device for continuously collecting and cleaning flying cotton fibers on line, which realizes the collection of the flying cotton fibers floating in the air and ensures the reliable operation of an air intake system through a box body, a first rotating rod, a motor, a second rotating rod, a self-circulating air system, a self-circulating water system, a mesh belt and the like.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: including the box, set up the first rod that rotates outside the box, set up the motor on first rotation rod, set up the second in the box and rotate the rod, set up self-loopa wind system and self-loopa water system on the box and set up and rotate rod and second and be used for attaching to the cyclic annular guipure of flying the wadding on first rotation rod, the guipure is rotated rod and second through first rotation rod and second and is sent into the inside self-loopa wind system of box and self-loopa water system back turn back and send out.
The further technical scheme is as follows: the first partition plate is positioned on the inner wall of the box body on the roll-out side of the mesh belt, the second partition plate is positioned on the inner wall of the box body on the roll-in side of the mesh belt, the third partition plate is positioned on the inner wall of the box body on the outer side of the turn-back point of the mesh belt, the fourth partition plate is positioned on the inner side of the mesh belt on the second rotating roll side, the fourth partition plate and the cambered surface of the mesh belt enclose a first chamber, the first partition plate, the inner wall of the box body, the third partition plate and the mesh belt enclose a second chamber, and the first chamber is communicated with the second chamber through the mesh belt and forms a part of an air circulation loop of the self-circulation air system; the inner walls of the second partition plate, the mesh belt, the third partition plate and the box body are enclosed to form a third cavity, the third cavity is communicated with the first cavity through the mesh belt, the flying cotton wool collecting plate is located in the third cavity and is enclosed into a water supply water chamber with an open top with the inner wall of the box body, the water return collecting tank is arranged at the bottom of the box body on one side of the flying cotton wool collecting plate, and the water supply water chamber, the flying cotton wool collecting plate and the water return collecting tank through which water flows in sequence form part of a water circulation loop of a self-circulation water system.
The further technical scheme is as follows: the air circulation system is characterized by further comprising a fan arranged outside the box body and a fan inlet pipe row arranged in the box body, wherein the fan inlet pipe row is located in the second cavity, the fan inlet pipe row is connected and communicated with the fan through a pipeline, the fan is communicated to the first cavity through an air supply pipeline, and the fan, the air supply pipeline, the first cavity, the second cavity and the fan inlet pipe row which are sequentially circulated and flowed through form an air circulation loop of the self-circulation air system.
The further technical scheme is as follows: still including setting up washing water tank, water pump and the collection room outside the box, the collection room is located the bottom of box, collects room, water pump, washing water tank and the hydroecium that supplies water and connects gradually through the pipeline and switch on, the third chamber switches on with the collection room through the return water collecting vat, and water circulation loop that water circulation flow through in proper order, washing water tank, hydroecium, flying cotton collecting plate, return water collecting vat and collection room formed from circulating water system's water circulation return circuit.
The further technical scheme is as follows: the device also comprises a valve which is communicated with the cleaning water tank and is a back-washing sewage discharge valve.
The further technical scheme is as follows: a back washing filter screen is arranged in the cleaning water tank.
The further technical scheme is as follows: the first rotating roller and the second rotating roller are fixed supporting columns of a silk screen driving end, the motor is a silk screen operation driving motor, the mesh belt is a metal silk screen, and the box body is a shell of the cleaning device.
The further technical scheme is as follows: the first separator, the second separator and the third separator are separators with sealing brushes, the fourth separator is a sealing separator, the flying cotton collecting plate is perpendicular to the bottom wall of the box body or gradually close to the net belt from top to bottom and inclines to the bottom wall of the box body or gradually close to the net belt from bottom to top and inclines to the bottom wall of the box body, the first cavity is a positive pressure air cavity, and the second cavity is a clean air pumping cavity.
The further technical scheme is as follows: the fan is a self-circulation fan.
The further technical scheme is as follows: the cleaning water tank is a cleaning water tank, the water pump is a self-circulation water pump, and the collecting chamber is a collecting chamber containing flying cotton water.
Adopt the produced beneficial effect of above-mentioned technical scheme to lie in:
including the box, set up the first rod that rotates outside the box, set up the motor on first rotation rod, set up the second in the box and rotate the rod, set up self-loopa wind system and self-loopa water system on the box and set up and rotate rod and second and be used for attaching to the cyclic annular guipure of flying the wadding on first rotation rod, the guipure is rotated rod and second through first rotation rod and second and is sent into the inside self-loopa wind system of box and self-loopa water system back turn back and send out. The flying catkin collecting device realizes the collection of floating flying catkins in air and ensures the reliable operation of an air intake system through the box body, the first rotating rod, the motor, the second rotating rod, the self-circulating air system, the self-circulating water system, the mesh belt and the like.
See detailed description of the preferred embodiments.
Drawings
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a block diagram of the self-circulating air system of the present invention;
FIG. 3 is a structural view of a self-circulating water system of the present invention;
FIG. 4 is a block diagram of the lint picker of the present invention;
FIG. 5 is an illustrative use of the present invention;
fig. 6 is a schematic diagram of the field arrangement of the present invention.
Wherein: 1-1 first rotating roller, 1-2 second rotating roller, 2 motor, 3 mesh belt, 3-1 air inlet surface, 3-2 air outlet surface, 4 box body, 5-1 first partition plate, 5-2 second partition plate, 5-3 third partition plate, 5-4 fourth partition plate, 6-1 first chamber, 6-2 second chamber, 6-3 third chamber, 7-1 fan inlet pipe row, 7-2 air supply pipeline, 8 fan, 9-1 flying cotton fibre collecting plate, 9-2 backwater collecting tank, 9-3 water supply water chamber, 10 cleaning water tank, 11 water pump, 12 valve, 13 collecting chamber and 14 equipment air inlet device.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the application, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application, but the present application may be practiced in other ways than those described herein, and it will be apparent to those of ordinary skill in the art that the present application is not limited to the specific embodiments disclosed below.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
The relative arrangement of the components and steps, the numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present application unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
In the description of the present application, it is to be understood that the orientation or positional relationship indicated by the directional terms such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc., are generally based on the orientation or positional relationship shown in the drawings, and are used for convenience of description and simplicity of description only, and in the case of not making a reverse description, these directional terms do not indicate and imply that the device or element being referred to must have a particular orientation or be constructed and operated in a particular orientation, and therefore, should not be considered as limiting the scope of the present application; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and the terms have no special meanings unless otherwise stated, and therefore, the scope of protection of the present application is not to be construed as being limited.
Example 1:
as shown in figures 1-4, the invention discloses an automatic air filtering device for continuously collecting and cleaning flying cotton fibers on line, which comprises a box body 4, a first rotating roller 1-1 fixed outside the box body 4, a fan 8, a cleaning water tank 10, a water pump 11, a valve 12, a collecting chamber 13, a second rotating roller 1-2 fixed inside the box body 4, a first clapboard 5-1, a second clapboard 5-2, a third clapboard 5-3, a fourth clapboard 5-4, a fan inlet pipe row 7-1, a flying cotton fiber collecting plate 9-1, a backwater collecting tank 9-2, a motor 2 fixed on the first rotating roller 1-1, and an annular mesh belt 3 covering the first rotating roller 1-1 and the second rotating roller 1-2 and used for attaching the flying cotton fibers, the mesh belt 3 is conveyed into the box body 4 through the first rotating roller 1-1 and the second rotating roller 1-2 and then is folded back and sent out.
As shown in figure 1, the first baffle plate 5-1 is positioned on the inner wall of the box 4 at the rotating-out side of the mesh belt 3, the second baffle plate 5-2 is positioned on the inner wall of the box 4 at the rotating-in side of the mesh belt 3, the third baffle plate 5-3 is positioned on the inner wall of the box 4 at the outer side of the turning-back point of the mesh belt 3, the fourth baffle plate 5-4 is positioned on the inner side of the mesh belt 3 at the second rotating roller 1-2 side, the fourth baffle plate 5-4 and the cambered surface of the mesh belt 3 enclose a first chamber 6-1, the first baffle plate 5-1, the inner wall of the box 4, the third baffle plate 5-3 and the mesh belt 3 enclose a second chamber 6-2, the second baffle plate 5-2, the mesh belt 3, the third baffle plate 5-3 and the inner wall of the box 4 enclose a third chamber 6-3, the flying cotton wool collecting plate 9-1 is positioned in the third chamber 6-3 and encloses an open water supply chamber 9-3 at the top with the inner wall of the box 4, the first chamber 6-1 is communicated with the second chamber 6-2 through the mesh belt 3, and the third chamber 6-3 is communicated with the first chamber 6-1 through the mesh belt 3.
As shown in fig. 2, the fan inlet pipe row 7-1 is located in the second chamber 6-2, the fan inlet pipe row 7-1 is connected and communicated with a fan 8 through a pipeline, the fan 8 is communicated with the first chamber 6-1 through an air supply pipeline 7-2, and the fan 8, the air supply pipeline 7-2, the first chamber 6-1, the second chamber 6-2 and the fan inlet pipe row 7-1 through which air flows circularly in sequence form an air circulation loop of the self-circulation air system.
As shown in fig. 3, the return water collecting tank 9-2 is arranged at the bottom of the box 4 on one side of the flying cotton wool collecting plate 9-1, the collecting chamber 13 is located at the bottom of the box 4, the collecting chamber 13, the water pump 11, the cleaning water tank 10 and the water supply water chamber 9-3 are sequentially connected and communicated through a pipeline, the third chamber 6-3 is communicated with the collecting chamber 13 through the return water collecting tank 9-2, and the water pump 11, the cleaning water tank 10, the water supply water chamber 9-3, the flying cotton wool collecting plate 9-1, the return water collecting tank 9-2 and the collecting chamber 13 through which water sequentially and circularly flows form a water circulation loop of the water circulation system.
The valve 12 is connected and communicated with the cleaning water tank 10, and the valve 12 is a back washing sewage discharging valve.
A backwashing filter screen is installed in the washing water tank 10.
The first rotating rod 1-1 and the second rotating rod 1-2 are fixed supports at the driving ends of silk screens, the motor 2 is a driving motor for running the silk screens, the mesh belt 3 is a metal wire screen, and the box body 4 is a shell of the cleaning device.
The first partition plate 5-1, the second partition plate 5-2 and the third partition plate 5-3 are partition plates with sealing brushes, and the fourth partition plate 5-4 is a sealing partition plate.
The first chamber 6-1 is a positive pressure air chamber, and the second chamber 6-2 is a clean air pumping chamber.
The fan 8 is a self-circulation fan.
As shown in fig. 4, the lint collecting panel 9-1 is gradually close to the mesh belt 3 from top to bottom and is inclined to the bottom wall of the housing 4.
The cleaning water tank 10 is a cleaning water tank, the water pump 11 is a self-circulation water pump, and the collecting chamber 13 is a collecting chamber containing flying cotton water.
Example 1 description of use:
as shown in fig. 5, the present apparatus is installed in front of the vent of the air intake device 14 of the apparatus, and the mesh belt 3 is conveyed counterclockwise.
As shown in fig. 1, the blower 8 sends clean air into the first chamber 6-1 through the blast duct 7-2, the air in the first chamber 6-1 flows into the second chamber 6-2 and the third chamber 6-3, respectively, the air blown into the second chamber 6-2 is used for circulating air, and the air blown into the third chamber 6-3 is used for stripping flying cotton on the mesh belt 3.
As shown in FIG. 2, the wind is circulated through the fan 8, the supply duct 7-2, the first chamber 6-1, the second chamber 6-2 and the fan inlet duct bank 7-1.
As shown in figure 3, the flying cotton fibers are adsorbed on the mesh belt 3, the rotating mesh belt 3 carries the flying cotton fibers to enter the box body 4 from the air inlet surface 3-1, the flying cotton fibers are blown off from the mesh belt 3 and adsorbed on the flying cotton fiber collecting plate 9-1 by airflow blown out from the first chamber 6-1, and the water pump 11 fills the water supply water chamber 9-3 with water through the cleaning water tank 10.
As shown in FIG. 4, the water in the water supply chamber 9-3 overflows the flying floc collecting plate 9-1 and washes the flying flocs thereon into the return water collecting tank 9-2, and the water with the flying flocs leaks into the collecting chamber 13 through the return water collecting tank 9-2.
As shown in fig. 3, the water pump 11 pumps the water with the flocs in the collection chamber 13 to the washing water tank 10 to be treated into clean water for recycling.
As shown in fig. 2, the mesh belt 3 after being peeled off the flying cotton is already a clean mesh belt 3 when rotating to the second chamber 6-2, and the clean mesh belt 3 which continues to rotate is rotated out of the box 4. The air entering from the air inlet surface 3-1 with the flying flocs is cleaned into clean air, and the clean air passes through the air outlet surface 3-2.
As shown in fig. 5, the air entering the air inlet 14 of the device is clean air, which prolongs the service life of the device.
Example 2:
embodiment 2 differs from embodiment 1 in that the lint collecting panel 9-1 is perpendicular to the bottom wall of the box 4.
Example 3:
example 3 is different from example 1 in that the lint collecting panel 9-1 is gradually close to the mesh belt 3 from bottom to top and is inclined to the bottom wall of the housing 4 in the opposite direction to the inclination of the lint collecting panel 9-1 in example 1.
The flying cotton wool collecting plate 9-1 in the embodiment 1 is suitable for being used in cooperation when wind power is weak, and when the wind power is strong, airflow rises along the flying cotton wool collecting plate 9-1 and blows water flow to flow back upwards along the flying cotton wool collecting plate 9-1, so that the scouring effect of the water flow is weakened.
The flying cotton wool collecting plate 9-1 in the embodiment 2 is suitable for being used in cooperation with moderate wind power, and the scouring effect of water flow is not easy to weaken.
In the flying cotton wool collecting plate 9-1 of the embodiment 3, the airflow descends along the flying cotton wool collecting plate 9-1 and blows the water flow to accelerate the washing downwards along the flying cotton wool collecting plate 9-1, so that the washing effect of the water flow is further enhanced. Therefore, the applicability is better, and the structure is more reasonable.
Technical contribution of the present application:
1. the wire mesh with reasonable aperture is adopted to adsorb flying cotton, a double-roller support mode is utilized, one end is fixed, and motor driving equipment is installed at the other end, so that when the device runs, the wire mesh continuously rotates.
2. The silk screen tensioning device is arranged at the end or the fixed end of the motor, so that the silk screen is prevented from twisting and deforming in the rotation process due to uneven distribution.
3. The end or the fixed end of the motor is provided with a self-circulation air and water film adsorption module, and the self-circulation air is used for stripping flying flocs gathered by the silk screen at positive pressure through the back blowing action of the windward side of the silk screen; meanwhile, the blown flying cotton fibers are taken away by arranging a water film for adsorption and are stored in a flying cotton fiber collecting and discharging water tank.
4. The air for purging is taken from the inside of the device, so that the air cleanness can be ensured.
5. In order to realize the seriation of the filtering device, the circulating air quantity and the water film flow are adjustable, and the width of the silk screen and the support of the roller position are adjustable.
6. The filtering device is not connected with the main equipment air inlet system, and a mode of fixedly placing or movably arranging the belt foundation can be selected according to the phenomenon condition.
7. And a reasonable silk screen interface mode is adopted, and when the unit runs in winter, the silk screen is removed, and the running condition of the unit is recovered.
After the technical scheme is operated for a period of time in a confidential mode, the feedback of field technicians has the advantages that:
1. the filtration device is operated continuously on-line.
2. The filtering device is not connected with the air inlet system of the original equipment and can be flexibly arranged in a fixed or movable mode.
3. The filtering device automatically collects, washes and discharges the flying cotton attached to the silk screen.
4. The flying cotton is collected, washed and discharged by self-circulation air and water power, and when the flying cotton rotates to the side of the equipment, the flying cotton is cleaned completely, so that secondary pollution to the equipment is avoided.
5. The filter device adopts narrow silk screen modules, and when the air inlet area needing filtering is larger than the width of a single silk screen, a module lap joint mode can be adopted, so that the use mode is flexible.
6. After the equipment spends the spring time when flying cotton fibers fly, the filtering device can recover the silk screen, and the operation efficiency of the original air intake system is ensured.
The invention develops a set of filtering device which can continuously collect flying cotton fibers floating in the air on line, simultaneously complete the functions of attaching, cleaning and collecting the flying cotton fibers, ensure the continuous and reliable operation of an air inlet system and reduce the replacement cost of a filter screen with high price.
The invention can greatly relieve the influence of flying cotton in the spring in the north on the equipment and aims to supplement and improve the defects of the air inlet system of the original equipment.
(1) The filtering device runs continuously, flying cotton fibers collected on the device are automatically collected and cleaned, and the replacement time interval of the fixed filter screen of the original equipment can be prolonged.
(2) The filtering device is not directly connected with the air inlet system of the original equipment and can be flexibly arranged in a fixed or movable mode.
(3) The filtering device collects the flying flocs by utilizing a closed and rotating silk screen.
(4) The filtering device utilizes self-circulation air and water to clean flying cotton fibers gathered on the silk screen.
(5) The filtering device utilizes a device with pressure difference control to wash and discharge the collected flying cotton.
(6) The filtering device adopts a building block type design, and can cover an air inlet area through expansion and lapping, so that the curling of the rotation process caused by the overlarge width of the silk screen is avoided.
(7) The filtering device can recover the silk screen when operating in summer or winter, thereby ensuring the operating efficiency of the original air intake system.
Description of the drawings:
1. system architecture
As shown in fig. 1, a first rotating rod 1-1, a second rotating rod 1-2 and a motor 2 are used for realizing the continuous rotation of a mesh belt 3, the air flow is formed by the negative pressure of an air inlet system of the original equipment, and the flying cotton in the air is intercepted at a wire mesh of an air inlet and attached to a filter screen at the inlet side; when the filter screen rotates to reach the inside of the shell of the cleaning device, the flying cotton fibers are peeled and removed; the silk screen that the clearance is clean rotates to the device air-out side, and clean air gets into former equipment air inlet unit, reduces to fly to wadding and adheres to. The collected flying flocs are collected and discharged through the water film adsorption effect to form a self-circulating water system.
2. System self-circulation air system
As shown in fig. 2, in the cleaning device, the fly-wadding gathered by the wire mesh is blown out by the air of the positive pressure air chamber to reach the fly-wadding collecting plate 9-1 at a certain wind speed; the flying cotton collecting plate 9-1 is a light plate with an inclination of 1-5 degrees, overflow water of the cleaning water tank flows along the flying cotton collecting plate 9-1 from top to bottom, and the flying cotton is combined with water and is brought into the flying cotton containing collecting chamber to finish the collection and removal of the flying cotton.
And the silk screen which is cleaned by blowing is rotated and recycled after the clean air is pumped out of the chamber to further remove moisture. The self-circulation fan obtains air without flying floc in a clean air pumping chamber in the cleaning device, and the air is boosted and then used in the positive-pressure air chamber to form self-circulation air, so that the air in the wire mesh loop is clean and free of secondary pollution; air leaking or lost from the system is replenished by a barrier with a sealing brush that cleans the air extraction chamber.
3. System self-circulation water system
As shown in figure 3, the water in the flying cotton water collecting chamber of the cleaning device is discharged into the cleaning water tank after being boosted by the self-circulation water pump, the waste water containing the flying cotton forms clean circulating water after passing through a back flush filter screen in the cleaning water tank, the circulating water overflows to the upper part of a flying cotton collecting plate 9-1 with micro-positive pressure after filling the cleaning tank, the water flows downwards and is combined with the flying cotton brought out by air through the flying cotton collecting plate 9-1, and the water flows to the flying cotton water collecting chamber automatically to form complete self-circulation washing.
In the self-circulation flushing process of the system, due to the gathering of flying flocs, a backwashing filter screen is blocked, corresponding differential pressure alarm and forced backwashing control are designed at the position, and when the differential pressure reaches 60 kPa-100 kPa, a backwashing sewage discharge valve and a pipeline are opened to discharge sewage, so that the automatic cleaning of the system is realized. After the sewage is discharged, the discharged lost water is supplemented to the floc water collecting chamber through a pipeline.
4. Equipment installation and arrangement
As shown in fig. 6, the apparatus employs customizable, adjustable supports to control the length of the web and the length of the rotating portion of the apparatus, since the dimensions of the inlet chambers of the apparatus vary widely from apparatus to apparatus, and the width A, D of the apparatus of the present invention will vary from apparatus to apparatus. In order to ensure that the equipment runs reliably, the width of the filtering screen is not too large, and the filtering screen can be curled and deformed during running due to the too large screen width, therefore, the single-layer filtering module is arranged by using the screen with the width of 1 m-1.5 m, the corresponding equipment can be fully covered in the height direction through the expansion module, and when a plurality of pieces of equipment are required to be longitudinally connected and run, the equipment can be lapped through the connecting piece.
The modules are rigidly connected by adopting a rotating part, and the shell of the flushing device adopts a connection mode of splicing and fixing the shell; due to the difference of the served equipment, the upward connection of the modules can adopt the arrangement of a pump and a fan at each stage, and the power of the lowest group can be flexibly used.

Claims (9)

1. The utility model provides an on-line air automatic filtration device who collects, washs flying wadding in succession which characterized in that: the flying cotton boll cleaning machine comprises a box body (4), a first rotating roller (1-1) arranged outside the box body (4), a motor (2) arranged on the first rotating roller (1-1), a second rotating roller (1-2) arranged in the box body (4), a self-circulating air system and a self-circulating water system arranged on the box body (4), and an annular mesh belt (3) which is arranged on the first rotating roller (1-1) and the second rotating roller (1-2) and used for attaching flying cotton bolls, wherein the mesh belt (3) is conveyed into the box body (4) through the first rotating roller (1-1) and the second rotating roller (1-2) and is turned back and sent out after passing through the self-circulating air system and the self-circulating water system; the flying cotton collecting device is characterized by further comprising a first partition plate (5-1), a second partition plate (5-2), a third partition plate (5-3), a fourth partition plate (5-4), a flying cotton collecting plate (9-1) and a backwater collecting tank (9-2) which are arranged in the box body (4), wherein the first partition plate (5-1) is positioned on the inner wall of the box body (4) on the rotating-out side of the mesh belt (3), the second partition plate (5-2) is positioned on the inner wall of the box body (4) on the rotating-in side of the mesh belt (3), the third partition plate (5-3) is positioned on the inner wall of the box body (4) outside the turning-back point of the mesh belt (3), the fourth partition plate (5-4) is positioned on the inner side of the mesh belt (3) on the second rotating roller (1-2), and a first chamber (6-1) is formed by the fourth partition plate (5-4) and the arc surface of the mesh belt (3), the first partition plate (5-1), the inner wall of the box body (4), the third partition plate (5-3) and the mesh belt (3) enclose a second chamber (6-2), and the first chamber (6-1) is communicated with the second chamber (6-2) through the mesh belt (3) and forms a part of a wind circulation loop of the self-circulation wind system; the inner walls of the second partition plate (5-2), the mesh belt (3), the third partition plate (5-3) and the box body (4) are enclosed to form a third chamber (6-3), the third chamber (6-3) is communicated with the first chamber (6-1) through the mesh belt (3), the flying cotton wool collecting plate (9-1) is located in the third chamber (6-3) and is enclosed with the inner wall of the box body (4) to form a water supply water chamber (9-3) with an open top, the water return collecting tank (9-2) is arranged at the bottom of the box body (4) on one side of the flying cotton wool collecting plate (9-1), and the water supply water chamber (9-3), the flying cotton wool collecting plate (9-1) and the water return collecting tank (9-2) through which water sequentially flows form a part of a water circulation loop of the self-circulation water system.
2. An automatic air filtration device for continuously collecting and cleaning flying cotton fibers in an on-line manner according to claim 1, wherein: the air circulation system is characterized by further comprising a fan (8) arranged outside the box body (4) and a fan inlet pipe row (7-1) arranged in the box body (4), wherein the fan inlet pipe row (7-1) is located in the second cavity (6-2), the fan inlet pipe row (7-1) is connected and communicated with the fan (8) through a pipeline, the fan (8) is communicated to the first cavity (6-1) through an air supply pipeline (7-2), and the fan (8), the air supply pipeline (7-2), the first cavity (6-1), the second cavity (6-2) and the fan inlet pipe row (7-1) which enable air to flow in a circulating mode sequentially form an air circulation loop of the self-circulation air system.
3. An automatic air filtration device for continuously collecting and cleaning flying cotton fibers in an on-line manner according to claim 1, wherein: the automatic cleaning device is characterized by further comprising a cleaning water tank (10), a water pump (11) and a collecting chamber (13) which are arranged outside the box body (4), wherein the collecting chamber (13) is located at the bottom of the box body (4), the collecting chamber (13), the water pump (11), the cleaning water tank (10) and a water supply water chamber (9-3) are sequentially connected and communicated through pipelines, a third chamber (6-3) is communicated with the collecting chamber (13) through a return water collecting tank (9-2), and the water pump (11), the cleaning water tank (10), the water supply water chamber (9-3), a flying cotton wool collecting plate (9-1), the return water collecting tank (9-2) and the collecting chamber (13) which sequentially circulate water form a water circulation loop of the automatic circulating water system.
4. An automatic air filtration device for continuously collecting and cleaning flying cotton fibers in an on-line manner according to claim 3, wherein: the device also comprises a valve (12) which is communicated with the cleaning water tank (10), wherein the valve (12) is a back washing pollution discharge valve.
5. An automatic air filtration device for continuously collecting and cleaning flying cotton fibers in an on-line manner according to claim 3, wherein: a back washing filter screen is arranged in the cleaning water tank (10).
6. An automatic air filtration device for continuously collecting and cleaning flying cotton fibers in an on-line manner according to claim 1, wherein: the first rotating rod (1-1) and the second rotating rod (1-2) are fixed supports of a screen driving end, the motor (2) is a screen operation driving motor, the mesh belt (3) is a metal screen, and the box body (4) is a cleaning device shell.
7. An automatic air filtration device for continuously collecting and cleaning flying cotton fibers in an on-line manner according to claim 1, wherein: the first partition plate (5-1), the second partition plate (5-2) and the third partition plate (5-3) are partition plates with sealing brushes, the fourth partition plate (5-4) is a sealing partition plate, the flying cotton wool collecting plate (9-1) is perpendicular to the bottom wall of the box body (4) or the flying cotton wool collecting plate (9-1) is gradually close to the net belt (3) from top to bottom and is inclined to the bottom wall of the box body (4) or the flying cotton wool collecting plate (9-1) is gradually close to the net belt (3) from bottom to top and is inclined to the bottom wall of the box body (4), the first chamber (6-1) is a positive pressure air chamber, and the second chamber (6-2) is a clean air extracting chamber.
8. An automatic air filtration device for continuously collecting and cleaning flying cotton fibers in an on-line manner according to claim 2, wherein: the fan (8) is a self-circulation fan.
9. An automatic air filtration device for continuously collecting and cleaning flying cotton fibers in an on-line manner according to claim 3, wherein: the cleaning water tank (10) is a cleaning water tank, the water pump (11) is a self-circulation water pump, and the collecting chamber (13) is a collecting chamber containing flying cotton water.
CN201911191346.3A 2019-11-28 2019-11-28 Air automatic filtering device for continuously collecting and cleaning flying wadding on line Active CN110917763B (en)

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CN111569551B (en) * 2020-06-24 2022-08-05 郑州师范学院 Self-cleaning air inlet filtering mechanism without stopping filtering for cable tunnel and decontamination method thereof

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CN2079080U (en) * 1990-11-01 1991-06-19 国营郑州纺织空调设备厂 Air return dust filter for loom workshop
CN203330084U (en) * 2013-05-17 2013-12-11 苏州工业园区海纳科技有限公司 Ultrasonic device used for automatic cleaning of range hood
CN203724921U (en) * 2013-12-24 2014-07-23 四川烟叶复烤有限责任公司会理复烤厂 Internal and external circulation type air filtering device
CN205913920U (en) * 2016-07-15 2017-02-01 何泊稼 Idle call self -cleaning filter screen device
CN209302378U (en) * 2018-10-25 2019-08-27 义乌市爱釜义自动化科技有限公司 A kind of exhaust gas sewage pretreatment device with automatic clearing function

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