CN110902858A - Corrugated paper pulp processing system and operation method thereof - Google Patents
Corrugated paper pulp processing system and operation method thereof Download PDFInfo
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- CN110902858A CN110902858A CN201911065419.4A CN201911065419A CN110902858A CN 110902858 A CN110902858 A CN 110902858A CN 201911065419 A CN201911065419 A CN 201911065419A CN 110902858 A CN110902858 A CN 110902858A
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- 229920001131 Pulp (paper) Polymers 0.000 title claims abstract description 83
- 238000012545 processing Methods 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 105
- 239000010865 sewage Substances 0.000 claims abstract description 64
- 238000001035 drying Methods 0.000 claims abstract description 41
- 238000001914 filtration Methods 0.000 claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 25
- 239000002351 wastewater Substances 0.000 claims description 15
- 239000000725 suspension Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 230000018044 dehydration Effects 0.000 claims description 5
- 238000006297 dehydration reaction Methods 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000004537 pulping Methods 0.000 description 3
- 238000005336 cracking Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000010297 mechanical methods and process Methods 0.000 description 2
- 238000011017 operating method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/38—Treatment of water, waste water, or sewage by centrifugal separation
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/0007—Recovery of by-products, i.e. compounds other than those necessary for pulping, for multiple uses or not otherwise provided for
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/26—Nature of the water, waste water, sewage or sludge to be treated from the processing of plants or parts thereof
- C02F2103/28—Nature of the water, waste water, sewage or sludge to be treated from the processing of plants or parts thereof from the paper or cellulose industry
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Analytical Chemistry (AREA)
- Mechanical Engineering (AREA)
- Paper (AREA)
Abstract
The invention discloses a corrugated paper pulp processing system, which relates to the technical field of corrugated paper pulp processing, wherein a lifting mechanism capable of reciprocating along the direction of a first guide rail is arranged above the first guide rail, a first paper pulp filtering mechanism and a second paper pulp filtering mechanism capable of reciprocating along the direction of a second guide rail are respectively arranged above the second guide rail, a water outlet end of a sewage discharge pipe is arranged above the position between the first paper pulp filtering mechanism and the second paper pulp filtering mechanism, a drying mechanism is fixedly arranged on one side of the lifting mechanism, a feed inlet of the drying mechanism is adjacent to the lifting mechanism, and the feed inlet of the drying mechanism is positioned on the rotating radius of the lifting mechanism, so that each paper pulp processing mechanism can move along the rail by utilizing the rail sliding mode, further the corresponding working position is adjusted, and the working efficiency of the whole paper pulp processing system is improved, the practicability of the paper pulp processing equipment is improved.
Description
Technical Field
The invention relates to the technical field of corrugated paper pulp processing, in particular to a corrugated paper pulp processing system and an operation method thereof.
Background
Pulping is the process of separating fibers from a vegetable fiber material to produce pulp. The pulping method can be mainly divided into a mechanical method, a chemical method and a chemical-mechanical method, and mechanical pulp, chemical pulp and chemical-mechanical pulp are respectively prepared. In recent years a new technology, bio-pulping, has emerged. It is a composite process which takes biological decomposition as the main part and is matched with various cross combinations of physical cracking and mechanical cracking. The paper making needs a certain amount of water consumption, pulp waste water is generated in the process of making the pulp, and the pulp waste water also contains a small amount of pulp, so that if the pulp waste water is directly discharged as waste water, the environment pollution is caused. The prior method is to purify the paper pulp wastewater and then discharge or recycle the paper pulp wastewater, thereby effectively relieving the environmental pollution. The purified paper pulp is not reasonably recycled, and the waste of raw materials is also caused to a certain extent.
For avoiding making the paper pulp that brings along with paper pulp waste water cause a large amount of raw materials extravagant, paper pulp waste water recovery treatment facility has also begun to appear in the market, it generally sieves hourglass with the grid net, this kind of work is wasted time and energy, efficiency is very low, and the paper pulp rate of recovery is very low, be difficult to reach the requirement, cause the cost extravagant, handle not good sometimes, make subsequent waste water can't purify, environmental pollution has been caused, in addition, lack the structure of drying to the paper pulp after retrieving, the practicality is lower.
In view of the foregoing, those skilled in the art have developed a corrugated paper pulp processing system and method of operating the same.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a corrugated paper pulp processing system and an operation method thereof, which solve the problem that pulp residues cannot be processed.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a corrugated paper pulp processing system, is first guide rail and second guide rail that mutually perpendicular is including installing bearing base face and position, reciprocating motion's handling mechanism can be done along first guide rail's direction has been placed to first guide rail's top, reciprocating motion's first paper pulp filter mechanism and second paper pulp filter mechanism can be done along second guide rail's direction has been placed respectively to second guide rail's top, the top of position is provided with the play water end of sewage delivery pipe between first paper pulp filter mechanism and the second paper pulp filter mechanism, the fixed stoving mechanism that is "one" font that is provided with in one side of handling mechanism, the feed inlet of stoving mechanism is adjacent with handling mechanism's position, and the feed inlet of stoving mechanism is located handling mechanism's radius of rotation.
First paper pulp filtering mechanism and second paper pulp filtering mechanism are the component of two looks isostructures, first paper pulp filtering mechanism is including placing the equipment carrier assembly in second guide rail top, equipment carrier assembly's inside fixed mounting has the centrifugal dehydration subassembly, the material mouth that connects of centrifugal dehydration subassembly extends to equipment carrier assembly's top to it is corresponding with sewage discharge pipe's play water end.
Preferably, the equipment bearing component comprises a box body support plate placed above the second guide rail, four groups of first rail wheels are arranged between the bottom end face of the box body support plate and the sliding end of the second guide rail, a sewage collecting box is fixedly mounted above the box body support plate, an expansion through hole is fixedly formed in the top end face of the sewage collecting box, a bearing water guide support is jointly mounted at the inner bottom end and the side wall of the sewage collecting box, a side end face of the bottom of the sewage collecting box is in a penetrating type fixedly connected with sewage pipe, the water inlet end of the sewage pipe is located inside the sewage collecting box, and the height of the water inlet end of the sewage pipe is the same as the height of the bottom end of a side inclined plane of.
Preferably, the centrifugal dehydration subassembly includes that fixed mounting bears the driving motor of the middle top end face of water guide support, driving motor's drive end concatenates and is provided with a district section output shaft, the fixed concatenation in top of a district section output shaft installs female block structure, the inside block of female block structure is connected with sub block structure, the top fixedly connected with filter plate frame of sub block structure, the side of filter plate frame has the filter plate through riveting mode fixed mounting, two lifting hooks are installed to the bilateral symmetry at filter plate frame top.
Preferably, the clamping structure comprises two section output shafts fixedly connected with the bottom end face of the filter plate frame, the bottom ends of the two section output shafts are fixedly welded with a disc body, and the side wall of the disc body is fixedly welded with a plurality of clamping laths distributed at equal intervals.
Preferably, the female snap structure comprises a spring installation frame fixedly connected with the top end of the output shaft of one section, the top end face of the spring installation frame is fixedly connected with a cover plate with a size matched with that of the output shaft of the other section in a welding mode, the center of the cover plate is fixedly provided with a position expansion groove hole in a penetrating mode, the top end face of the cover plate is positioned outside the position expansion groove hole and is fixedly provided with a plurality of position expansion groove strips distributed equidistantly, the position expansion groove strips are communicated with the position expansion groove holes, and the lower surface of the cover plate and the position of the position expansion groove strips staggered are fixedly provided with a plurality of snap groove bodies distributed equidistantly.
Preferably, the hoisting mechanism comprises an upright support plate arranged above the first guide rail, four second rail wheels are arranged between the upright support plate and the sliding end at the top of the first guide rail, a bearing seat is fixedly arranged on the top end surface of the upright support plate, a vertical column perpendicular to the bearing seat is fixedly arranged at the rotating end inside the bearing seat, a hinged shaft is fixedly arranged at the section of the top of the upright column, the rotating end inside the hinged shaft is fixedly connected with one end of the suspension beam, and a winch is fixedly arranged below the other end of the suspension beam.
Preferably, the drying mechanism comprises a plurality of supports fixedly mounted on a bearing base surface, a drying box with an internal hollow structure is mounted at the top of each support, the hollow structure is a paper pulp flowing chamber, a conveying belt is fixedly mounted at the bottom end of the paper pulp flowing chamber, and a plurality of microwave dryers distributed at equal intervals are fixedly mounted in an embedded mode on the top end face of the drying box.
The invention also discloses an operating method of the corrugated paper pulp processing system, which comprises the following steps:
s1, receiving materials and discharging sewage: moving the first paper pulp filtering mechanism to be right below the discharge end of the sewage discharge pipe by virtue of a second guide rail, introducing waste water with paper pulp residues into the sewage discharge pipe, and finely adjusting the position of the first paper pulp filtering mechanism when the waste water is discharged to ensure that the water outlet falling point of the sewage discharge pipe is positioned in the filter plate frame;
s2, centrifugal filtration and spin-drying: step S1, after sewage is injected into the filter plate frame, the driving motor is started, the filter plate frame is indirectly driven to rotate at a high speed by virtue of the output shaft of one section and the clamping structure of the female clamping structure and the male clamping structure, the sewage rotates along with the inside of the filter plate, so that the sewage is thrown out, paper pulp is left in the filter plate, the sewage is thrown out of the filter plate and then is positioned in the sewage collecting box, and the sewage is discharged through the sewage discharge pipe;
s3, deriving pulp residue: after the interior of the filter plate is filled with paper pulp residues, the first paper pulp filtering mechanism is integrally moved to a temporary suspension area, the second paper pulp filtering mechanism takes over the work of the first paper pulp filtering mechanism, at the moment, the filter plate frame, the filter plate and the paper pulp residues are separated from the female clamping structure, during operation, a user presses the filter plate frame downwards, the compression spring is stressed and further contracts, so that the filter plate frame, the filter plate and the clamping structure integrally move downwards, at the moment, a plurality of clamping laths are separated from a plurality of clamping groove bodies, the filter plate frame is rotated anticlockwise, so that the clamping laths are corresponding to the positions of the expansion groove strips, and then the filter plate frame is lifted upwards, so that the filter plate frame, the filter plate and the clamping structure are integrally separated from the rest parts of the centrifugal dewatering component;
s4, hoisting pulp residues: the position of the whole hoisting mechanism above the first guide rail is adjusted through movement and rotation until the winch is positioned right above the filter plate frame, a hoisting rope of the winch is released and is connected with a lifting hook, and then the hoisting rope is hoisted to a feeding area of the drying mechanism;
s5, drying and transporting: and (4) placing the whole body of the filter plate frame hoisted in the step (S4) and the filter plate in a feeding area of a drying mechanism, pouring out the pulp residue by a user, flatly laying the pulp residue on the surface of a conveyor belt, starting a microwave dryer to generate microwaves, enabling molecules in the pulp to collide with each other to generate heat, realizing drying, and transporting the pulp residue to a processing area through the microwave dryer.
Advantageous effects
The invention provides a corrugated paper pulp processing system and a method of operating the same. Compared with the prior art, the method has the following beneficial effects:
1. the corrugated paper pulp processing system has the advantages that the lifting mechanism capable of reciprocating along the direction of the first guide rail is arranged above the first guide rail, the first pulp filtering mechanism and the second pulp filtering mechanism capable of reciprocating along the direction of the second guide rail are respectively arranged above the second guide rail, the water outlet end of the sewage discharge pipe is arranged above the position between the first pulp filtering mechanism and the second pulp filtering mechanism, the linear drying mechanism is fixedly arranged on one side of the lifting mechanism, the feed inlet of the drying mechanism is adjacent to the lifting mechanism, the feed inlet of the drying mechanism is positioned on the rotating radius of the lifting mechanism, each pulp processing mechanism can move along the rail by utilizing the rail sliding mode, the corresponding working position is adjusted, and the working efficiency of the whole pulp processing system is improved, the practicability of the paper pulp processing equipment is improved.
2. This corrugated paper pulp processing system through being provided with centrifugal dewatering component in paper pulp filtering mechanism, has utilized centrifugal principle, can separate out the quick sewage from of paper pulp residue, compares in prior art and adopts the filterable mode of grid, and centrifugal filterable mode is more high-efficient, and is simple to in paper pulp residue is after the separation, through the mode of handling, shift to stoving mechanism, carry out abundant drying process, the post processing of the paper pulp of being convenient for, structure scientific and reasonable, convenience safe in utilization.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the construction of the pulp filter mechanism of the present invention;
FIG. 3 is a schematic structural diagram of the apparatus carrier assembly of the present invention;
FIG. 4 is a schematic diagram of a spin-drying assembly according to the present invention;
FIG. 5 is a schematic view of a connection structure of the female snap structure and the male snap structure of the present invention;
FIG. 6 is a schematic structural diagram of a snap-fit structure of the present invention;
FIG. 7 is a schematic structural diagram of a female engagement structure according to the present invention;
FIG. 8 is a bottom view of the cover plate of the present invention;
FIG. 9 is a schematic structural diagram of the lifting mechanism of the present invention;
fig. 10 is a schematic structural view of the drying mechanism of the present invention.
In the figure: 1. a first guide rail; 2. a second guide rail; 3. a first pulp filter mechanism; 31. an equipment carrying assembly; 311. a box body support plate; 312. a first rail wheel; 313. a sewage collecting tank; 314. rubbing the through hole; 315. bearing the water guide bracket; 316. a blow-off pipe; 32. a centrifugal dewatering assembly; 321. a drive motor; 322. a segment output shaft; 323. a female snap structure; 3231. a spring mounting frame; 3232. a cover plate; 3233. a compression spring; 3234. expanding slot holes; 3235. expanding groove strips; 3236. clamping the groove body; 324. a snap structure; 3241. a two-section output shaft; 3242. a tray body; 3243. clamping the lath; 325. a filter plate frame; 326. filtering the plate; 327. a hook; 4. a second pulp filter mechanism; 5. a sewage discharge pipe; 6. a hoisting mechanism; 61. a column support plate; 62. a second rail wheel; 63. a bearing seat; 64. a column; 65. hinging a shaft; 66. a suspension beam; 67. a winch; 7. a drying mechanism; 71. a support; 72. a drying box; 73. a pulp flow chamber; 74. a conveyor belt; 75. a microwave dryer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: the utility model provides a corrugated paper pulp processing system, be mutually perpendicular's first guide rail 1 and second guide rail 2 including installing bearing base face and position, the handling mechanism 6 that can be along first guide rail 1's direction reciprocating motion has been placed to first guide rail 1's top, first paper pulp filter mechanism 3 and second paper pulp filter mechanism 4 that can be along second guide rail 2's direction reciprocating motion have been placed respectively to second guide rail 2's top, the top of position is provided with the water outlet end of sewage discharge pipe 5 between first paper pulp filter mechanism 3 and the second paper pulp filter mechanism 4, the fixed drying mechanism 7 that is "one" font that is provided with in one side of handling mechanism 6, the feed inlet of drying mechanism 7 is adjacent with the position of handling mechanism 6, and the feed inlet of drying mechanism 7 is located the radius of rotation of handling mechanism 6.
Referring to fig. 2, the first pulp filtering mechanism 3 and the second pulp filtering mechanism 4 are two components with the same structure, the first pulp filtering mechanism 3 includes an equipment bearing component 31 disposed above the second guide rail 2, a centrifugal dewatering component 32 is fixedly mounted inside the equipment bearing component 31, and a material receiving port of the centrifugal dewatering component 32 extends to the top of the equipment bearing component 31 and corresponds to a water outlet end of the sewage discharge pipe 5.
Referring to fig. 3, the equipment carrier assembly 31 includes a box carrier plate 311 disposed above the second guide rail 2, four sets of first rail wheels 312 are disposed between a bottom end surface of the box carrier plate 311 and a sliding end of the second guide rail 2, a sewage collection box 313 is fixedly mounted above the box carrier plate 311, an open through hole 314 is fixedly formed in a top end surface of the sewage collection box 313, a bearing water guide bracket 315 is commonly mounted on a bottom end and a side wall of the inside of the sewage collection box 313, a sewage discharge pipe 316 is fixedly connected to a side end surface of the bottom of the sewage collection box 313 in a penetrating manner, and a water inlet end of the sewage discharge pipe 316 is located inside the sewage collection box 313 and has a height equal to a height of a bottom end of an inclined surface of one.
Referring to fig. 4-5, the centrifugal dewatering assembly 32 includes a driving motor 321 fixedly installed on the top end surface of the middle of the water guide supporting frame 315, a driving end of the driving motor 321 is provided with a section output shaft 322 in series, a female snap structure 323 is fixedly installed on the top end of the section output shaft 322 in series, a male snap structure 324 is snap-connected inside the female snap structure 323, a filter plate frame 325 is fixedly connected on the top end of the male snap structure 324, a filter plate 326 is fixedly installed on the side surface of the filter plate frame 325 by riveting, and two hooks 327 are symmetrically installed on two sides of the top of the filter plate frame 325.
Referring to fig. 6, the clamping structure 324 includes a two-section output shaft 3241 fixedly connected to the bottom end surface of the filter plate frame 325, a tray body 3242 is fixedly welded to the bottom end of the two-section output shaft 3241, and a plurality of clamping slats 3243 distributed at equal intervals are fixedly welded to the side wall of the tray body 3242.
Referring to fig. 7-8, the female engaging structure 323 includes a spring mounting frame 3231 fixedly connected to the top end of the output shaft 322, a cover plate 3232 with a size adapted to the top end surface of the spring mounting frame 3231 is fixedly connected to the top end surface of the output shaft by welding, an open slot 3234 is fixedly formed in the center of the cover plate 3232 in a penetrating manner, a plurality of open slots 3235 distributed at equal intervals are fixedly formed in the top end surface of the cover plate 3232 at the outer side of the open slot 3234, the open slots 3235 are communicated with the open slot 3234, and a plurality of engaging slots 3236 distributed at equal intervals are fixedly formed in the lower surface of the cover plate 3232 and at positions staggered from the open slots 3235.
Referring to fig. 9, the lifting mechanism 6 includes a column support plate 61 disposed above the first guide rail 1, four second rail wheels 62 are disposed between the column support plate 61 and the top sliding end of the first guide rail 1, a bearing seat 63 is fixedly mounted on the top end surface of the column support plate 61, a column 64 perpendicular to the bearing seat 63 is fixedly mounted on the rotating end inside the bearing seat 63, a hinge shaft 65 is fixedly mounted on the top section of the column 64, the rotating end inside the hinge shaft 65 is fixedly connected with one end of a suspension beam 66, and a winch 67 is fixedly mounted below the other end of the suspension beam 66.
Referring to fig. 10, the drying mechanism 7 includes a plurality of brackets 71 fixedly mounted on the bearing base surface, a drying box 72 having a hollow structure inside is mounted on the tops of the brackets 71, the hollow structure is a pulp flowing chamber 73, a conveyor belt 74 is fixedly mounted at the bottom end inside the pulp flowing chamber 73, and a plurality of microwave dryers 75 distributed at equal intervals are fixedly mounted in an embedded manner on the top end surface of the drying box 72.
The invention also discloses an operating method of the corrugated paper pulp processing system, which comprises the following steps:
s1, receiving materials and discharging sewage: moving the first paper pulp filtering mechanism 3 to be right below the discharge end of the sewage discharge pipe 5 by means of the second guide rail 2, introducing waste water with paper pulp residues into the sewage discharge pipe 5, and finely adjusting the position of the first paper pulp filtering mechanism 3 when the waste water is discharged to ensure that the water outlet falling point of the sewage discharge pipe 5 is positioned inside the filter plate frame 325;
s2, centrifugal filtration and spin-drying: after sewage is injected into the filter plate frame 325 in the step S1, the driving motor 321 is started, the filter plate frame 325 is indirectly driven to rotate at a high speed by virtue of the section output shaft 322 and the clamping structure of the female clamping structure 323 and the male clamping structure 324, the sewage rotates along with the inside of the filter plate 326, the sewage is thrown out, paper pulp is left in the filter plate 326, and the sewage is thrown out of the filter plate 326, is positioned in the sewage collecting tank 313 and is discharged through the sewage discharge pipe 316;
s3, deriving pulp residue: after the inside of the filter plate 326 is filled with pulp residue, the first pulp filter mechanism 3 is moved to the temporary stop area as a whole, and the second pulp filter mechanism 4 takes over the operation of the first pulp filter mechanism 3, and at this time, the filter frame 325, along with the filter plate 326 and pulp residue, are disengaged from the female snap-fit structure 323 and, in operation, the user presses down on the filter frame 325, and the compression spring 3233 further contracts after being forced, causing the filter frame 325, the filter 326, and the snap-fit structure 324 to move down as a whole, at this time, the engaging strips 3243 are disengaged from the engaging grooves 3236, and the filter frame 325 is rotated counterclockwise to make the engaging strips 3243 correspond to the rubbing grooves 3235, and then the filter frame 325 is lifted upward, the filter plate frame 325, the filter plate 326 and the sub-clamping structure 324 are separated from the rest of the centrifugal dewatering assembly 32;
s4, hoisting pulp residues: the position of the whole hoisting mechanism 6 above the first guide rail 1 is adjusted through movement and rotation until the winch 67 is positioned right above the filter plate frame 325, the hoisting rope of the winch 67 is released and connected with the lifting hook 327, and then the hoisting rope is hoisted to the feeding area of the drying mechanism 7;
s5, drying and transporting: the filter plate frame 325 and the filter plate 326 lifted in step S4 are placed in the feeding area of the drying mechanism 7, the user pours out the pulp residue and lays it on the surface of the conveyor belt 74, the microwave dryer 75 is started to generate microwaves, so that the molecules in the pulp collide with each other to generate heat, and the pulp is dried and transported to the processing area through the microwave dryer 75.
In the present embodiment, the driving motor 321 is a motor with a self-locking function, and the model specifically adopts GW31ZY, and in the above components, the structural features, the operating principle, and the specific circuit structure electrically connected with the outside all adopt the prior art, and will not be described in detail here.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a corrugated paper pulp processing system, is including installing and bearing the first guide rail (1) and second guide rail (2) that base level and position are mutually perpendicular, its characterized in that, swing mechanism (6) that can be along the direction of first guide rail (1) reciprocating motion have been placed to the top of first guide rail (1), first paper pulp filter mechanism (3) and second paper pulp filter mechanism (4) that can be along the direction of second guide rail (2) reciprocating motion have been placed respectively to the top of second guide rail (2), the top of position between first paper pulp filter mechanism (3) and second paper pulp filter mechanism (4) is provided with the water outlet end of sewage discharge pipe (5), fixed being provided with drying mechanism (7) that are "one" font in one side of swing mechanism (6), the feed inlet of drying mechanism (7) is adjacent with the position of swing mechanism (6), and the feed inlet of the drying mechanism (7) is positioned on the rotating radius of the hoisting mechanism (6);
first paper pulp filter mechanism (3) and second paper pulp filter mechanism (4) are the component of two looks isostructures, first paper pulp filter mechanism (3) are including placing equipment carrier assembly (31) in second guide rail (2) top, the inside fixed mounting of equipment carrier assembly (31) has centrifugal dehydration subassembly (32), the material mouth that connects of centrifugal dehydration subassembly (32) extends to the top of equipment carrier assembly (31) to it is corresponding with the play water end of sewage discharge pipe (5).
2. A corrugated paper pulp processing system according to claim 1, wherein the equipment carrier assembly (31) comprises a box carrier plate (311) placed above the second guide rail (2), four groups of first track wheels (312) are arranged between the bottom end surface of the box body carrier plate (311) and the sliding end of the second guide track (2), a sewage collecting box (313) is fixedly arranged above the box body support plate (311), the top end surface of the sewage collecting box (313) is fixedly provided with a position opening through hole (314), the bottom end and the side wall of the interior of the sewage collecting box (313) are jointly provided with a bearing water guide bracket (315), a sewage discharge pipe (316) is fixedly connected with the end surface of one side of the bottom of the sewage collection box (313) in a penetrating way, the water inlet end of the sewage discharge pipe (316) is positioned in the sewage collection box (313), and the height of the water inlet end is the same as that of the bottom end of the inclined plane on one side of the bearing water guide support (315).
3. The corrugated paper pulp processing system of claim 2, wherein the centrifugal dewatering component (32) comprises a drive motor (321) fixedly mounted on the middle top end surface of the water guide support (315), the drive end of the drive motor (321) is provided with a section output shaft (322) in series, the top end of the section output shaft (322) is fixedly connected with a female clamping structure (323), the internal clamping structure (323) is connected with a male clamping structure (324), the top end of the male clamping structure (324) is fixedly connected with a filter plate frame (325), the side surface of the filter plate frame (325) is fixedly mounted with a filter plate (326) through a riveting mode, and two lifting hooks (327) are symmetrically mounted on two sides of the top of the filter plate frame (325).
4. A corrugated paper pulp processing system as claimed in claim 3 wherein said sub-engagement structure (324) comprises a two-section output shaft (3241) fixedly connected to the bottom end surface of the filter plate frame (325), a tray body (3242) is fixedly welded to the bottom end of the two-section output shaft (3241), and a plurality of equidistantly spaced engagement strips (3243) are fixedly welded to the side wall of the tray body (3242).
5. The corrugated paper pulp processing system of claim 3, wherein the female engaging structure (323) comprises a spring mounting frame (3231) fixedly connected to the top end of the section of the output shaft (322), a cover plate (3232) with a size adapted to the spring mounting frame (3231) is fixedly connected to the top end surface of the spring mounting frame (3231) in a welding manner, a rubbing slotted hole (3234) is fixedly formed in the center of the cover plate (3232) in a penetrating manner, a plurality of rubbing slotted bars (3235) distributed at equal intervals are fixedly formed in the outer side of the rubbing slotted hole (3234) on the top end surface of the cover plate (3232), the rubbing slotted bars (3235) are communicated with the rubbing slotted hole (3234), and a plurality of engaging groove bodies (3236) distributed at equal intervals are fixedly formed in the positions of the lower surface of the cover plate (3232) and staggered from the rubbing slotted bars (3235).
6. The corrugated paper pulp processing system of claim 1, wherein the lifting mechanism (6) comprises a stand column support plate (61) placed above the first guide rail (1), four second rail wheels (62) are arranged between the stand column support plate (61) and the top sliding end of the first guide rail (1), a bearing seat (63) is fixedly installed on the top end face of the stand column support plate (61), a stand column (64) perpendicular to the bearing seat (63) is fixedly installed at the rotating end inside the bearing seat (63), a hinge shaft (65) is fixedly installed at the top section of the stand column (64), one end of a suspension beam (66) is fixedly connected with the rotating end inside the hinge shaft (65), and a winch (67) is fixedly installed below the other end of the suspension beam (66).
7. The corrugated paper pulp processing system as claimed in claim 1, wherein the drying mechanism (7) comprises a plurality of supports (71) fixedly mounted on a bearing base surface, a drying box (72) with a hollow structure is mounted on top of the plurality of supports (71), the hollow structure is a pulp flowing chamber (73), a conveyor belt (74) is fixedly mounted on the inner bottom end of the pulp flowing chamber (73), and a plurality of microwave dryers (75) distributed at equal intervals are fixedly mounted in an embedded manner on the top end surface of the drying box (72).
8. A method of operating a corrugated paper pulp processing system, comprising the steps of:
s1, receiving materials and discharging sewage: moving the first paper pulp filtering mechanism (3) to be right below the discharge end of the sewage discharge pipe (5) by means of the second guide rail (2), introducing waste water with paper pulp residues into the sewage discharge pipe (5), and finely adjusting the position of the first paper pulp filtering mechanism (3) when the waste water is discharged to ensure that the water outlet falling point of the sewage discharge pipe (5) is positioned inside the filter plate frame (325);
s2, centrifugal filtration and spin-drying: step S1, after sewage is injected into the filter plate frame (325), a driving motor (321) is started, the filter plate frame (325) is indirectly driven to rotate at a high speed by virtue of a section of output shaft (322) and a clamping structure of a female clamping structure (323) and a male clamping structure (324), the sewage rotates along with the inside of the filter plate (326), so that the sewage is thrown out, paper pulp is left in the filter plate (326), the sewage is thrown out of the filter plate (326), is positioned in a sewage collecting tank (313), and is discharged through a sewage discharge pipe (316);
s3, deriving pulp residue: after the filter plate (326) is filled with pulp residues, the first pulp filtering mechanism (3) is integrally moved to a temporary suspension area, the second pulp filtering mechanism (4) takes over the work of the first pulp filtering mechanism (3), at the moment, the filter plate frame (325), the filter plate (326) and the pulp residues are separated from the female clamping structure (323), during operation, a user presses the filter plate frame (325) downwards, a compression spring (3233) further contracts after being stressed to promote the filter plate frame (325), the filter plate (326) and the female clamping structure (324) to integrally move downwards, at the moment, a plurality of clamping laths (3243) are separated from a plurality of clamping groove bodies (3236), the filter plate frame (325) is rotated anticlockwise to promote the clamping laths (3243) to correspond to the positions of the rubbing groove strips (3235), and then the filter plate frame (325) is lifted upwards, the filter plate frame (325), the filter plate (326) and the clamping structure (324) are separated from the rest part of the centrifugal dewatering component (32);
s4, hoisting pulp residues: the position of the whole hoisting mechanism (6) above the first guide rail (1) is adjusted through movement and rotation until the winch (67) is positioned right above the filter plate frame (325), a hoisting rope of the winch (67) is released and connected with the lifting hook (327), and then the hoisting rope is hoisted to a feeding area of the drying mechanism (7);
s5, drying and transporting: and (2) placing the whole of the filter plate frame (325) hoisted in the step (S4) and the filter plate (326) in a feeding area of a drying mechanism (7), pouring out pulp residues by a user, flatly laying the pulp residues on the surface of a conveyor belt (74), starting a microwave dryer (75), generating microwaves, enabling molecules in the pulp to collide, generating heat, realizing drying, and conveying the pulp to a processing area through the microwave dryer (75).
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| CN201911065419.4A CN110902858A (en) | 2019-11-04 | 2019-11-04 | Corrugated paper pulp processing system and operation method thereof |
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