CN110901253A - Implementation method of right-mode adhesive binding - Google Patents
Implementation method of right-mode adhesive binding Download PDFInfo
- Publication number
- CN110901253A CN110901253A CN201911068630.1A CN201911068630A CN110901253A CN 110901253 A CN110901253 A CN 110901253A CN 201911068630 A CN201911068630 A CN 201911068630A CN 110901253 A CN110901253 A CN 110901253A
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- book block
- trolley
- glue
- placing
- book
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C9/00—Applying glue or adhesive peculiar to bookbinding
- B42C9/0006—Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets
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Abstract
A right mode glue binding implementation method is provided with a glue box motor timing and timing time period reverse slow rotation control circuit unit and executes: (1) placing books on the right side of the book block, starting the book block placing trolley to move left to pass through the upper surface of the main rubber wheel, and avoiding gluing the bottom of the book block; (2) placing a cover on the cover clamping table, putting the trolley on the milling cutter for the first time, and roughening the bottom of the book block; (3) the left movement limit of the trolley returns to the right movement, the trolley passes through the upper surface of the milling cutter for the second time, and the bottom of the book block is roughened again; (4) the rubber box motor rotates in the positive direction, and the upper edge of the main rubber wheel is coated with a rubber layer; (5) the trolley moves right to pass over the main rubber wheel, and the bottom of the book block is coated with glue; (6) the placing trolley moves rightwards and is limited above the flour clamping table, and the motor of the rubber box stops rotating; (7) the cover clamping table rises, the front clamping plate and the rear clamping plate clamp the cover and the book block, the cover clamping table is released after pressure maintaining for several seconds, the cover clamping table falls back, the book block is released by the trolley, the book block is taken out, and the glue box motor reversely rotates at a low speed in the process. The invention is used for the adhesive book binding.
Description
Technical Field
The invention relates to a method for binding books by a glue binding machine, in particular to a glue binding implementation method in a mode of placing book blocks on the same side of a clamping face.
Background
A small-sized linear wireless glue binding machine is a device which glues and binds books by hot melt glue after a plurality of loose papers, dozens of loose papers and hundreds of loose papers are aligned. The prior art glue-binding operation has two operation modes, namely a left operation mode and a right operation mode. The left mode is that the book is put on the left side, the cover is put on the right side, and the book is got on the right side, and its advantage is high work efficiency. The right mode is that the right side is put originally, and the front cover is put on the right side, and the right side is got the book, and its advantage is low in labor strength, mills back effectual. The right mode of operation flow is that when the book block is held by the trolley and moved left to pass through the main rubber wheel of the rubber box for the first time, the bottom of the book block cannot be coated with hot melt rubber, which is called glue-free for short. Referring to fig. 4, when the motor of the glue box rotates forward, and the main glue wheel C-4 rotates clockwise, the hot melt glue on the left side in the glue box is taken by the main glue wheel, reaches the upper edge of the main glue wheel through the gap between the glue outlet adjusting plate C-3 and the main glue wheel, and forms a relatively stable glue layer on the upper edge of the main glue wheel under the blockage of the glue stacking rod C-6, wherein the glue layer is generally 3-5mm higher than the upper edge of the main glue wheel. When the motor of the rubber box stops to stop the main rubber wheel, the rubber liquid on the upper edge of the main rubber wheel slowly flows downwards due to the high viscosity of the rubber liquid, and the rubber layer remained on the upper edge of the main rubber wheel is about 2mm after ten seconds. What the rubber coating was exempted from to glue in prior art adopts is gluey box "low head" mode, puts this dolly A and presss from both sides the book block and moves left when passing through main rubber tyer top for the first time, and the gluey box body including main rubber tyer must move a distance down, and main rubber tyer leaves the book block bottom, realizes exempting from the rubber coating. The prior art 'head lowering' glue box mechanism has the defects that: 1. the structure is complex, and the assembly and the debugging are inconvenient; 2. the mechanical impact force is large when the rubber box is in head lowering action; 3. the cost is high.
Disclosure of Invention
The invention provides a right-mode cementing implementation method, which aims to solve the problems of complex mechanical configuration structure, inconvenient assembly and debugging, large impact force of operation machinery and high cost of a right-mode operation process of a small and medium-sized linear wireless cementing machine in the prior art.
In order to solve the problems, the technical scheme adopted by the invention comprises a control circuit, and is characterized in that a rubber box motor is arranged in the control circuit, a driving unit is driven to rotate reversely and slowly at regular time intervals, and the following steps are executed:
(1) placing books on the right side of the book block, starting the book block placing trolley to move left, clamping the book block by the book block placing trolley to pass through the upper surface of the main rubber wheel, and avoiding gluing the bottom of the book block;
(2) placing a cover on the surface clamping table, continuously moving the trolley to the left, passing the trolley on the milling cutter for the first time, and roughening the bottom of the book block;
(3) the trolley moves leftwards and then returns to move rightwards after being limited, the trolley passes through the milling cutter for the second time, and the bottom of the book block is roughened again;
(4) when the trolley moves rightwards, the motor of the rubber box rotates forwards, and the upper edge of the main rubber wheel is coated with a hot melt adhesive layer;
(5) placing the trolley to carry the book block to move right to pass above the main rubber wheel, and coating hot melt glue on the bottom of the book block;
(6) the trolley continues to move to the right and is limited above the surface clamping table, and the rubber box motor stops running;
(7) the surface clamping table is lifted, the front clamping plate and the rear clamping plate clamp the cover and the book block and maintain the pressure for several seconds, the front clamping plate and the rear clamping plate are loosened, the surface clamping table falls back, the trolley is placed to loosen the clamped book block, the book block is taken out, and in the process of the step, the motor of the glue box rotates reversely and slowly, so that the hot melt glue layer attached to the upper edge of the main glue wheel falls back quickly;
and (5) repeating the steps (1) to (7).
The starting in the step (1) may be started by pressing a start key by an operator, or may be started automatically after the book block sensor detects the book block, or may be started automatically by being activated by a delay unit provided in the control circuit.
The rubber box motor drives the main rubber wheel to rotate at a slow speed in the anticlockwise direction by an angle within the time period of reverse slow rotation of the rubber box motor, the angle is not limited, 70-90 degrees can be set, and the slow speed refers to a relatively slow speed.
The reverse slow rotation of the glue box motor can adopt a inching mode and also can adopt a mode known in the industry. The effective method is that the glue box motor is electrified for 0.01 second and is powered off for 0.06 second to form a jog cycle, and 12-15 jog cycles are executed, and when 12 cycles are executed, namely (0.01+0.06) × 12 is 0.84, the jog execution time of the control circuit is 0.84 second.
The book placing on the right side of the book block in the step (1) is an operation behavior of an operator, the book placing on the right side is a book placing operated in the right mode, and the book placing trolley is positioned above a clamping surface table on the right side of the glue binding machine; the book placing is to place the neatly arranged book blocks on the trolley, and the trolley is arranged to clamp the book blocks. When the book block is clamped by the trolley and moves leftwards to pass through the upper edge of the main rubber wheel, the bottom of the book block is free from gluing, the upper edge of the main rubber wheel is free from a glue layer when the step (1) is started for the first operation, when the step (1) is in operation circulation, the step (7) is continued, the upper edge of the main rubber wheel only stores a micro-thin glue layer with the thickness of less than 0.5mm, the distance between the bottom of the book block and the upper edge of the main rubber wheel is generally 1-2mm, and the bottom of the book block cannot be glued.
The rubber box motor rotates reversely at a low speed to drive the main rubber wheel to rotate anticlockwise at a low speed, and the low speed rotation is relative to the normal rotating speed of the main rubber wheel in the clockwise direction. After the main rubber wheel rotates anticlockwise, the original upper edge of the main rubber wheel and hot melt glue coated on the upper edge of the main rubber wheel fall back towards the lower left side, the upper edge of the main rubber wheel reappears, the hot melt glue layer of the upper edge is slightly thin, the thickness of the hot melt glue layer is smaller than 0.5mm, a pile of glue rods are arranged on the upper right side of the main rubber wheel, the clearance between the pile of glue rods and the main rubber wheel is generally smaller than 0.5mm, the main rubber wheel rotates anticlockwise and is scraped by the pile of glue rods, and the thickness of the glue layer on the upper edge of the main rubber wheel is smaller than 0. And (3) in the step (2), the cover is placed on the cover clamping table, the cover can be automatically input by a cover conveying mechanism and can also be placed manually by an operator, the trolley keeps moving left, and the bottom of the book block is milled and roughened for the first time through the upper surface of the milling cutter.
And (4) continuing moving the trolley left to touch the left stopper sensor and then returning to move right, namely realizing the step (3).
And (4) when the trolley is moved rightwards, the rubber box motor is controlled to rotate positively, and the step (4) is realized.
And (5) moving the book block carried by the trolley to the right through the upper part of the main rubber wheel, and coating hot melt glue on the bottom of the book block, namely step (5).
And (5) placing the sample to keep moving to the right, touching a right limit sensor and reaching the upper part of the clamping surface table to realize the step (6).
The bottom of the book block is the lower part of the book block, and when the book block is clamped by the trolley, the lower part of the book block is milled, roughened and glued.
The key point of the invention is that a rubber box motor is arranged to be in a reverse slow rotation mode at regular time intervals, so that a main rubber wheel rotates at a certain angle in a counterclockwise direction at a slow speed, the upper edge of the main rubber wheel and a rubber layer carried by the main rubber wheel fall back, the rubber layer is not arranged on the upper edge of the rotated main rubber wheel, and the bottom of a book block is free from being coated with rubber when the book block moves leftwards to pass through the main rubber wheel, thereby abandoning a head lowering device of a right-mode rubber box for cementing in the prior art and overcoming the defects of complex structure, inconvenient assembly and debugging, large mechanical impact force, high cost and.
The invention is further described with reference to the following figures and detailed description.
Drawings
FIG. 1 is a schematic view of the basic structure of a glue binding machine;
FIG. 2 is a schematic view of a cartridge assembly of the glue gun of FIG. 1;
FIG. 3 is a schematic diagram of the section M-M of FIG. 2;
FIG. 4 is a schematic diagram of the main rubber wheel of FIG. 3 rotating clockwise to accumulate rubber layers;
FIG. 5 is a schematic diagram of glue falling after the main rubber wheel in FIG. 4 rotates counterclockwise at a slow speed.
The figures are labeled with the corresponding parts: the device comprises a trolley A, a milling cutter component B, a rubber box component C, a rubber box body C-1, a large cover plate C-2, a rubber outlet adjusting plate C-3, a main rubber wheel C-4, a fixed seat C-5, a rubber stacking rod C-6, rubber solution C-7 and a clamping platform D.
Detailed Description
A right-mode book binding machine is characterized in that the neatly arranged book blocks are placed on a book placing trolley A above a clamping platform D on the right side of the binding machine to be clamped, then the book blocks are milled, glued and bound with covers to form the book, and the book placing trolley is located on the left side of the binding machine and is shown in figure 1. The right-mode binding of the binding machine is also called right-mode binding. The invention relates to a right-mode cementing method, which is characterized in that a control circuit of a cementing machine is provided with a reverse slow-speed rotation driving unit of a cartridge motor at regular time and fixed time intervals, and the following steps including related descriptions are executed:
(1) manually aligning the loose pages of the book block, clamping the loose pages of the book block on a book block placing trolley A above a book block clamping table D, starting the book block placing trolley to move left as shown in figure 1, wherein the left movement of the book block placing trolley A is started by a manual button, or automatically started after a book block sensor detects the book block, or automatically started by a delay unit arranged in a control circuit, the book block is clamped by the book block placing trolley A to move left to pass through a main rubber wheel C-4, and the bottom of the book block is free from being coated with rubber, so that the book block is firstly operated after being started in the step (1). The upper edge of the main rubber wheel is free from a rubber layer, and when the step (1) is followed by the step (7), the upper edge of the main rubber wheel is free from a coatable rubber layer.
(2) The cover input mechanism inputs the cover on the cover clamping table, or manually places the cover on the cover clamping table, the trolley is placed to move left, and the bottom of the book block is milled and roughened for the first time through the upper surface of the milling cutter;
(3) the trolley moves left to contact the left limit sensor and then returns to move right, and then passes through the upper surface of the milling cutter again, so that the bottom of the book block is roughened for the second time;
(4) when the trolley is placed to move rightwards, the motor of the glue box is electrified to rotate forwards, referring to fig. 4, the main glue wheel C-4 rotates clockwise, the left glue solution is taken, a hot melt glue layer is accumulated on the upper edge of the main glue wheel C-4 through a gap between the glue outlet adjusting plate C-3 and the main glue wheel C-4 under the action of the glue stacking rod C-6, and the thickness is generally 3-5 mm;
(5) putting the trolley to carry the book block to move right to pass above the main rubber wheel, and coating hot melt glue on the bottom of the book block, wherein the bottom of the book block is in contact with the glue layer;
(6) the book block with the bottom glued by the clamp belt of the trolley moves to the right, stops above the clamping surface table when contacting a right limit sensor, and stops running of a glue box motor;
(7) the surface clamping table rises, the front clamping plate and the rear clamping plate clamp the cover and the book block and maintain the pressure for several seconds, the front clamping plate and the rear clamping plate are loosened, the surface clamping table falls back, the trolley is placed to loosen the clamped book, the book is taken out, and the glue box motor is executed to perform reverse slow rotation at regular time intervals in the step (7), namely the time and the time intervals are in the step process, the glue box motor rotates reversely at a slow speed for the time intervals, so that the main glue wheel rotates at a slow speed of 70-90 degrees in the anticlockwise direction, and the hot melt glue layer is coated on the upper edge of the main glue wheel to fall back quickly;
FIG. 5 shows the rotation of the motor of the glue box, the main glue wheel C-4 rotates at a slow speed in the counterclockwise direction by an angle, generally 70-90 degrees, then the upper edge of the original main glue wheel C-4 falls back together with the hot melt glue attached to the former main glue wheel, the glue layer shown in FIG. 4 does not exist on the upper edge of the rotated main glue wheel, the clearance between the glue stacking rod C-6 and the main glue wheel C-4 is generally less than 0.5mm, the thickness of the glue layer on the upper edge of the main glue wheel is less than 0.5mm under the scraping resistance of the glue stacking rod, the distance between the bottom of the book block and the upper edge of the main glue wheel is generally 1-2.
And (5) repeating the steps (1) to (7). And (3) the step (1) is followed by the step (7) during continuous cycle operation, the rubber box motor is executed to rotate reversely and slowly at regular time intervals in the step (7), and the process can also comprise a book trimming block right side book placing link in the step (1).
The invention also relates to a method for coating side glue, which is not related to the invention, wherein the side glue is coated on the book block extending upwards for a distance on two sides of the bottom of the book block, and the invention belongs to primer coating.
According to the invention, the glue box motor is arranged to reversely jog the control circuit unit, and the main rubber wheel is controlled to rotate at a slow speed in the anticlockwise direction by an angle, so that the upper edge of the main rubber wheel and the attached hot melt adhesive layer thereof fall back in time, when the trolley and the bookblock clamped by the trolley are placed above the main rubber wheel and move left, the bottom of the bookblock is free from gluing, and a glue box 'head lowering' device which is free from gluing in the prior art is abandoned, so that the glue box has the advantages of simple structure, smooth operation, simple and convenient mechanical installation and maintenance, low cost and no mechanical impact force and operation resistance during operation. The invention automatically realizes that the main rubber wheel rotates at a slow speed for an angle in the counter-clockwise direction during the processes of clamping, gluing and binding, taking out a book and placing the next book block, does not increase the gluing operation time additionally and has high working efficiency.
Claims (5)
1. A right-mode cementing implementation method comprises the steps of constructing a control circuit, and is characterized in that a reverse slow-speed rotation driving unit of a glue box motor is arranged in the control circuit at regular time and fixed time intervals, and the following steps are executed:
(1) placing books on the right side of the book block, starting the book block placing trolley to move left, clamping the book block by the book block placing trolley to pass through the upper surface of the main rubber wheel, and avoiding gluing the bottom of the book block;
(2) placing a cover on the surface clamping table, continuously moving the trolley to the left, passing the trolley on the milling cutter for the first time, and roughening the bottom of the book block;
(3) the trolley moves leftwards and then returns to move rightwards after being limited, the trolley passes through the milling cutter for the second time, and the bottom of the book block is roughened again;
(4) when the trolley moves rightwards, the motor of the rubber box rotates forwards, and the upper edge of the main rubber wheel is coated with a hot melt adhesive layer;
(5) placing the trolley to carry the book block to move right to pass above the main rubber wheel, and coating hot melt glue on the bottom of the book block;
(6) the trolley continues to move to the right and is limited above the surface clamping table, and the rubber box motor stops running;
(7) the surface clamping table is lifted, the front clamping plate and the rear clamping plate clamp the cover and the book block and maintain the pressure for several seconds, the front clamping plate and the rear clamping plate are loosened, the surface clamping table falls back, the trolley is placed to loosen the clamped book block, the book block is taken out, and in the process of the step, the motor of the glue box reversely rotates at a low speed, so that the upper edge of the main glue wheel and the attached hot melt glue layer fall back;
and (5) repeating the steps (1) to (7).
2. The method as claimed in claim 1, wherein the start is initiated by an operator pressing a start key, automatically started after a book block sensor detects a book block, or automatically started by a delay unit provided in the control circuit.
3. The method as claimed in claim 1, wherein the main rubber wheel is slowly rotated in a counterclockwise direction by 70 to 90 ° during a time period in which the motor of the cartridge is slowly rotated in a reverse direction, and the slow speed means a relatively slow speed.
4. The method as claimed in claim 1, wherein said cartridge motor is inching driven in a reverse slow speed rotation.
5. The method as claimed in claim 4, wherein the jog takes the form of a jog cycle in which the magazine motor is energized for 0.01 second and de-energized for 0.06 second, and is performed for 12-15 jog cycles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911068630.1A CN110901253A (en) | 2019-11-05 | 2019-11-05 | Implementation method of right-mode adhesive binding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911068630.1A CN110901253A (en) | 2019-11-05 | 2019-11-05 | Implementation method of right-mode adhesive binding |
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| Publication Number | Publication Date |
|---|---|
| CN110901253A true CN110901253A (en) | 2020-03-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911068630.1A Pending CN110901253A (en) | 2019-11-05 | 2019-11-05 | Implementation method of right-mode adhesive binding |
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| CN (1) | CN110901253A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111645441A (en) * | 2020-06-23 | 2020-09-11 | 温州市禾阳智能科技有限公司 | Cementing machine and cementing method thereof |
-
2019
- 2019-11-05 CN CN201911068630.1A patent/CN110901253A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111645441A (en) * | 2020-06-23 | 2020-09-11 | 温州市禾阳智能科技有限公司 | Cementing machine and cementing method thereof |
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Application publication date: 20200324 |