CN110900493A - Vertical dynamic balance tool - Google Patents
Vertical dynamic balance tool Download PDFInfo
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- CN110900493A CN110900493A CN201911359396.8A CN201911359396A CN110900493A CN 110900493 A CN110900493 A CN 110900493A CN 201911359396 A CN201911359396 A CN 201911359396A CN 110900493 A CN110900493 A CN 110900493A
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- dynamic balance
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- 238000000034 method Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 230000013011 mating Effects 0.000 description 6
- 239000000203 mixture Substances 0.000 description 4
- 238000010923 batch production Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- 230000035515 penetration Effects 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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Abstract
A vertical dynamic balance tool relates to the technical field of dynamic balance tools for non-standard workpieces. The invention solves the problems of high processing precision, inconvenient assembly and great influence on the dynamic balance precision of the conventional vertical dynamic balance tool. The vertical dynamic balance tool disc is provided with a plurality of circles of tool disc threaded holes with different reference circle diameters, four tool disc threaded holes are uniformly distributed on each circle, four supports are arranged on the upper end face of the vertical dynamic balance tool disc in an annular array mode, the supports are L-shaped supports, horizontal support plates of the four L-shaped supports are respectively connected with the tool disc threaded holes of the vertical dynamic balance tool disc through four support connecting screws, four radial adjusting bolts are respectively installed in radial threaded through holes of vertical support plates of the four L-shaped supports from outside to inside, and four axial adjusting bolts are installed in the tool disc threaded holes of the vertical dynamic balance tool disc from bottom to top in an annular array mode. The invention is used for assisting the vertical dynamic balancing machine to perform dynamic balancing on non-standard workpieces.
Description
Technical Field
The invention relates to the technical field of dynamic balance tools for non-standard workpieces, in particular to a vertical dynamic balance tool.
Background
At present, the modes of clamping the workpiece by the vertical dynamic balancing machine include a three-jaw chuck type, a tension type, a flange type and the like, and the maximum load of a large-scale vertical dynamic balancing machine, such as a V5L type vertical dynamic balancing machine of Germany Schenk company, is 1000kg, and the flange type interface is usually adopted to connect the workpiece. Compared with other connection modes, the flange type clamping device can adapt to a wider clamping range and is firmer in clamping. However, the flange interface on the vertical dynamic balancing machine is usually fixed, while the interfaces of the non-standard workpieces to be balanced are various, and the workpieces need to be assembled to be connected with the interfaces of the dynamic balancing machine. In order to ensure the coaxiality of the connected workpiece and the axis of the main shaft of the dynamic balancing machine, the position precision requirement of the tool is high. In addition, in order to obtain higher coaxial precision, the gaps of the connecting rabbets between the main shaft of the vertical dynamic balancing machine and the tool and between the tool and the balanced workpiece are smaller, the assembling operation is inconvenient, and the workpiece can be damaged in the assembling and disassembling process. After the balanced workpiece, the tool and the vertical dynamic balancer main shaft are assembled and connected, the rotation precision (radial runout and end face runout) of the balanced workpiece relative to the axis of the vertical dynamic balancer main shaft is not adjustable, the coaxiality error of the tool can cause certain deviation of the mass center of the balanced workpiece, extra unbalance is brought, and the machining precision of the tool can influence the dynamic balance precision of the balanced workpiece.
The conventional vertical dynamic balance tool 70 in fig. 4 is connected with the vertical dynamic balancer main shaft 40 in fig. 3 and the typical balanced workpiece 50 in fig. 5, wherein the conventional tool inner spigot 71 is tightly fitted with the vertical dynamic balancer main shaft outer spigot 41, the conventional tool main shaft fitting end face 74 is tightly fitted with the vertical dynamic balancer main shaft fitting end face 42, the conventional tool outer spigot 72 is tightly fitted with the workpiece inner spigot 51, the conventional tool workpiece fitting end face 73 is tightly fitted with the workpiece fitting end face 52, and the mounted state is as shown in fig. 6, the run-out accuracy of the workpiece radial run-out datum 53 and the workpiece axial run-out datum 54 is completely determined by the processing accuracy of the conventional vertical dynamic balance tool 70, and different dynamic balance tools need to be designed according to balanced workpieces with different sizes.
In conclusion, the existing vertical dynamic balance tool has the problems of high machining precision, inconvenient assembly and large influence on the dynamic balance precision.
Disclosure of Invention
The invention aims to solve the problems of high machining precision, inconvenient assembly and large influence on the dynamic balance precision of the conventional vertical dynamic balance tool, and further provides the vertical dynamic balance tool.
The technical scheme of the invention is as follows:
a vertical dynamic balance tool comprises a vertical dynamic balance tool disc 10, wherein the center of the vertical dynamic balance tool disc 10 is provided with a tool inner spigot 11 matched with a vertical dynamic balance machine main shaft outer spigot 41 of a vertical dynamic balance machine main shaft 40, the middle part of the lower end surface of the vertical dynamic balance tool disc 10 extends downwards to form an annular bulge, the lower end surface of the annular bulge is a tool and main shaft matched end surface 15 matched with a vertical dynamic balance machine main shaft matched end surface 42 of the vertical dynamic balance machine main shaft 40,
the vertical dynamic balance tooling plate 10 is provided with a plurality of circles of tooling plate threaded holes 14 with different reference circle diameters, four tooling plate threaded holes 14 are uniformly distributed on each circle, each radial alignment device comprises a bracket 21, support connecting screws 22 and radial adjusting bolts 20, four supports 21 are arranged on the upper end face of the vertical dynamic balance tooling plate 10 in an annular array mode, the supports 21 are L-shaped supports, horizontal frame plates of the four L-shaped supports are respectively connected with the tooling plate threaded holes 14 of the vertical dynamic balance tooling plate 10 through the four support connecting screws 22, the four radial adjusting bolts 20 are respectively installed in radial threaded through holes of vertical frame plates of the four L-shaped supports from outside to inside, and the four axial adjusting bolts 30 are installed in the tooling plate threaded holes 14 of the vertical dynamic balance tooling plate 10 from bottom to top in an annular array mode.
Further, the upper end face of the vertical dynamic balance tool disc 10 is a tool workpiece matching end face 13, and the tool workpiece matching end face 13 is a plane.
Further, the position precision of the tool inner spigot 11, the tool and workpiece matching end surface 13 and the tool and spindle matching end surface 15 is IT10 tolerance.
Further, the vertical dynamic balance tool disc 10 further comprises four main shaft connecting screws 60, four main shaft connecting screw holes are formed in the matching end face 15 of the tool and the main shaft in an annular array mode, and the vertical dynamic balance tool disc is connected with a main shaft 40 of the vertical dynamic balance machine through the four main shaft connecting screws 60.
Furthermore, the four main shaft connecting screw holes are all counter bores.
Furthermore, six circles of tool disc threaded holes 14 with different reference circle diameters are formed in the vertical dynamic balance tool disc 10.
Compared with the prior art, the invention has the following effects:
1. compared with the traditional vertical dynamic balance tool, the invention cancels the matching seam allowance of the dynamic balance tool and the balanced workpiece, enlarges the matching clearance between the seam allowance of the dynamic balance tool and the seam allowance of the dynamic balance machine main shaft, thereby reducing the processing precision requirement of the dynamic balance tool, and reducing the shape precision and position precision tolerance of the original IT5 level to IT10 level. However, in order to ensure the installation accuracy of the workpiece, an alignment device capable of adjusting the position of the workpiece on line is designed on the dynamic balance tool, the alignment device consists of four-point radial adjustment jackscrews and four-point axial adjustment jackscrews, the rotation accuracy (radial runout and end face runout) state of the main shaft axis of the balanced workpiece opposite type dynamic balancer can be adjusted on line through the alignment device, the alignment device can be connected with threaded holes with different reference circle radiuses to adjust the distance from the rotation axis, and therefore the dynamic balance tool is suitable for balanced workpieces with different sizes.
2. According to the invention, the machining precision requirement of the dynamic balance tool is reduced, the machining cost of the tool is reduced, the tool is suitable for a method with various sizes, the design and machining number of the tool is reduced, and the cost expenditure of the dynamic balance tool is greatly saved particularly in a single-piece small-batch production mode. The assembly is more convenient and faster by eliminating the matched spigot of the tool and the balanced workpiece. Through the designed alignment device, the machining precision of the dynamic balance tool can be reduced, the mounting precision of the workpiece is not reduced, and the mounting precision of the workpiece can be adjusted on line more efficiently.
Drawings
FIG. 1 is a front view of the vertical dynamic balancing tool of the present invention;
FIG. 2 is a top view of the vertical dynamic balancing tool of the present invention;
FIG. 3 is a schematic structural diagram of a main shaft of the vertical dynamic balancing machine;
FIG. 4 is a schematic structural diagram of a conventional vertical dynamic balance tool;
FIG. 5 is a schematic diagram of a typical balanced workpiece configuration;
FIG. 6 is an assembly schematic diagram of a conventional dynamic vertical dynamic balancing tool, a balanced workpiece and a main shaft of a vertical dynamic balancing machine;
FIG. 7 is an assembly schematic diagram of the vertical dynamic balance tool and the vertical dynamic balance machine main shaft of the invention;
FIG. 8 is an assembly schematic diagram (I) of the vertical dynamic balancing tool, a balanced workpiece and a vertical dynamic balancing machine spindle according to the present invention;
FIG. 9 is a schematic assembly diagram (II) of the vertical dynamic balancing tool, a balanced workpiece and a vertical dynamic balancing machine spindle according to the present invention;
fig. 10 is an assembly schematic diagram of the vertical dynamic balancing tool, a balanced workpiece with a smaller size and a main shaft of the vertical dynamic balancing machine.
In the figure: 10. the dynamic balancing tool comprises a vertical dynamic balancing tool disc, 11 a tool inner spigot, 13 a tool workpiece matching end face, 14 a tool disc threaded hole, 15 a tool and main shaft matching end face, 20 radial adjusting bolts, 21 a bracket, 22 a bracket connecting screw, 30 an axial adjusting bolt, 40 a vertical dynamic balancing machine main shaft, 41 a vertical dynamic balancing machine main shaft outer spigot, 42 a vertical dynamic balancing machine main shaft matching end face, 50 a typical balanced workpiece, 51 a workpiece inner spigot, 52 a workpiece matching end face, 53 a workpiece radial runout datum, 54 a workpiece axial datum, 55 a small-size balanced workpiece, 60 a tool and main shaft connecting screw, 61 a tool and workpiece connecting bolt, 70 a traditional vertical dynamic balancing tool, 71 a traditional tool inner spigot, 72 a traditional tool outer spigot, 73 a traditional workpiece matching end face, 74 a traditional tool main shaft matching end face, 80. and (4) a dial indicator.
Detailed Description
The first embodiment is as follows: the embodiment is described with reference to fig. 1, fig. 2, fig. 7, fig. 8 and fig. 9, and the vertical dynamic balance tool of the embodiment includes a vertical dynamic balance tool tray 10, a tool inner spigot 11 matched with a vertical dynamic balance machine spindle outer spigot 41 of a vertical dynamic balance machine spindle 40 is arranged at the center of the vertical dynamic balance tool tray 10, an annular bulge extends downwards from the middle of the lower end face of the vertical dynamic balance tool tray 10, the lower end face of the annular bulge is a tool and spindle matching end face 15 matched with a vertical dynamic balance machine spindle matching end face 42 of the vertical dynamic balance machine spindle 40,
the vertical dynamic balance tooling plate 10 is provided with a plurality of circles of tooling plate threaded holes 14 with different reference circle diameters, four tooling plate threaded holes 14 are uniformly distributed on each circle, each radial alignment device comprises a bracket 21, support connecting screws 22 and radial adjusting bolts 20, four supports 21 are arranged on the upper end face of the vertical dynamic balance tooling plate 10 in an annular array mode, the supports 21 are L-shaped supports, horizontal frame plates of the four L-shaped supports are respectively connected with the tooling plate threaded holes 14 of the vertical dynamic balance tooling plate 10 through the four support connecting screws 22, the four radial adjusting bolts 20 are respectively installed in radial threaded through holes of vertical frame plates of the four L-shaped supports from outside to inside, and the four axial adjusting bolts 30 are installed in the tooling plate threaded holes 14 of the vertical dynamic balance tooling plate 10 from bottom to top in an annular array mode.
The workpiece to be balanced 50 of the present embodiment is supported by four circumferentially and uniformly distributed axial adjustment bolts 30, and the workpiece to be balanced 50 is clamped by four circumferentially and uniformly distributed radial adjustment bolts 20.
The second embodiment is as follows: the present embodiment is described with reference to fig. 1 and 2, an upper end surface of the vertical dynamic balance tool tray 10 of the present embodiment is a tool workpiece mating end surface 13, and the tool workpiece mating end surface 13 is a plane. By the arrangement, a radial matching seam allowance does not exist between the vertical dynamic balance tool disc 10 and the balanced workpiece 50, and the matching seam allowance of the dynamic balance tool and the balanced workpiece is eliminated, so that the machining precision requirement of the dynamic balance tool is reduced. Other components and connections are the same as in the first embodiment.
The third concrete implementation mode: the present embodiment will be described with reference to fig. 1 and 2, and the positional accuracy among the tool inner spigot 11, the tool-to-workpiece mating end face 13, and the tool-to-spindle mating end face 15 of the present embodiment is an IT10 tolerance. By the arrangement, the original IT 5-grade shape precision and position precision tolerance can be reduced to IT 10-grade, the fit clearance between the spigot of the dynamic balance tool and the spigot of the main shaft of the dynamic balance machine is increased, and the requirement on the machining precision of the dynamic balance tool is reduced. Other compositions and connections are the same as in the first or second embodiments.
The fourth concrete implementation mode: the present embodiment is described with reference to fig. 7 to 10, and further includes four spindle connecting screws 60, four spindle connecting screw holes are provided in the tool and spindle mating end surface 15 in an annular array, and the vertical dynamic balance tool disk 10 is connected to the vertical dynamic balance machine spindle 40 through the four spindle connecting screws 60. With the arrangement, the vertical dynamic balance tooling plate 10 is convenient to disassemble and assemble in a threaded connection mode. Other compositions and connection relationships are the same as in the first, second or third embodiment.
The fifth concrete implementation mode: the present embodiment is described with reference to fig. 7 to 10, and all four spindle connecting screw holes of the present embodiment are counterbores. With this arrangement, interference between the spindle attachment screw 60 and the workpiece 50 to be balanced is avoided. Other compositions and connection relationships are the same as those in the first, second, third or fourth embodiment.
The sixth specific implementation mode: the present embodiment will be described with reference to fig. 1 and 2, and the vertical dynamic balance tool plate 10 of the present embodiment is provided with six circles of tool plate threaded holes 14 having different reference circle diameters. So set up, four radial alignment devices and four axial adjusting bolt 30 accessible are connected at different reference circle radial screw holes, come the adjustment apart from the distance of axis of rotation to realize that a dynamic balance frock is suitable for not unidimensional balanced work piece. Other compositions and connection relationships are the same as in the first, second, third, fourth or fifth embodiment.
Principle of operation
As shown in fig. 7, the vertical dynamic balance tool of the present invention is installed on the main shaft 40 of the vertical dynamic balance machine, without checking the axial runout of the workpiece mating end face 13 of the tool, after fastening the tool and the main shaft connecting screw 60, the radial adjusting bolts 20 are adjusted to make the four radial adjusting bolts 20 have substantially the same penetration depth on the bracket 21, and dynamic balance is performed on the vertical dynamic balance tool, and the rubber plaster treatment can be performed on the vertical dynamic balance tool disk 10 until reasonable dynamic balance precision is achieved.
As shown in FIG. 8, a typical workpiece to be balanced 50 is mounted on the vertical dynamic balance tool tray 10, the radial adjusting bolt 20 is slightly screwed to tightly push the workpiece to be balanced 50, the vertical dynamic balancer main shaft 40 is rotated, the radial runout of the workpiece radial runout datum 53 is measured by the dial indicator 80, and the radial adjusting bolt 20 is rotated to adjust the position of the typical workpiece to be balanced 50 according to the radial runout condition until the radial runout of the workpiece radial runout datum 53 meets the requirement.
As shown in fig. 9, the spindle 40 of the vertical dynamic balancer is rotated, the axial runout of the workpiece axial runout reference 54 is measured by the dial gauge 80, and the position of the typically balanced workpiece 50 is adjusted by rotating the axial adjusting bolt 30 according to the axial runout condition until the axial runout of the workpiece axial runout reference 54 meets the requirement. And (3) alternately adjusting radial run-out and axial run-out, gradually screwing the tool and the workpiece connecting bolt 70 until the run-out values of the workpiece radial run-out datum 53 and the workpiece axial run-out datum 54 of the typically balanced workpiece 50 meet the requirements, and performing dynamic balance processing on the typically balanced workpiece 50.
As shown in fig. 10, when the size of the workpiece to be balanced changes, like the small-sized workpiece to be balanced 55, the radial positions of the bracket 21 and the axial adjusting bolt 30 in the vertical dynamic balance of the invention only need to be adjusted, so that the workpiece to be balanced with different sizes can be adapted.
Claims (6)
1. A vertical dynamic balance tool comprises a vertical dynamic balance tool disc (10), wherein the center of the vertical dynamic balance tool disc (10) is provided with a tool inner spigot (11) matched with a vertical dynamic balance machine main shaft outer spigot (41) of a vertical dynamic balance machine main shaft (40), the middle part of the lower end surface of the vertical dynamic balance tool disc (10) extends downwards to form an annular bulge, the lower end surface of the annular bulge is a tool and main shaft matching end surface (15) matched with a vertical dynamic balance machine main shaft matching end surface (42) of the vertical dynamic balance machine main shaft (40),
the method is characterized in that: the vertical dynamic balance tooling plate comprises four radial alignment devices and four axial adjusting bolts (30), a plurality of circles of tooling plate threaded holes (14) with different reference circle diameters are formed in the vertical dynamic balance tooling plate (10), four tooling plate threaded holes (14) are uniformly distributed in each circle, each radial alignment device comprises a support (21), support connecting bolts (22) and radial adjusting bolts (20), the four supports (21) are arranged on the upper end face of the vertical dynamic balance tooling plate (10) in an annular array mode, the supports (21) are L-shaped supports, horizontal frame plates of the four L-shaped supports are connected with the tooling plate threaded holes (14) of the vertical dynamic balance tooling plate (10) through the four support connecting bolts (22), the four radial adjusting bolts (20) are installed in radial threaded through holes of vertical frame plates of the four L-shaped supports from outside to inside respectively, and the four axial adjusting bolts (30) are installed in the tooling plate (10) from bottom to top in the annular array mode A tray-loading threaded hole (14).
2. The vertical dynamic balance tool according to claim 1, characterized in that: the upper end face of the vertical dynamic balance tool disc (10) is a tool workpiece matching end face (13), and the tool workpiece matching end face (13) is a plane.
3. The vertical dynamic balance tool according to claim 1 or 2, characterized in that: the tool inner spigot (11), the tool and workpiece matching end face (13) and the tool and main shaft matching end face (15) are in position accuracy of IT10 tolerance.
4. The vertical dynamic balance tool according to claim 3, characterized in that: the vertical dynamic balance tool disc comprises a tool and a vertical dynamic balance machine main shaft, and is characterized by further comprising four main shaft connecting screws (60), wherein the four main shaft connecting screw holes are formed in the matching end face (15) of the tool and the main shaft in an annular array mode, and the vertical dynamic balance tool disc (10) is connected with a vertical dynamic balance machine main shaft (40) through the four main shaft connecting screws (60).
5. The vertical dynamic balance tool according to claim 5, characterized in that: the four main shaft connecting screw holes are counter bores.
6. The vertical dynamic balance tool according to claim 1, characterized in that: six circles of tool disc threaded holes (14) with different reference circle diameters are formed in the vertical dynamic balance tool disc (10).
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CN201911359396.8A CN110900493B (en) | 2019-12-25 | 2019-12-25 | Vertical dynamic balance tool |
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CN201911359396.8A CN110900493B (en) | 2019-12-25 | 2019-12-25 | Vertical dynamic balance tool |
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CN110900493B CN110900493B (en) | 2024-06-18 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112192252A (en) * | 2020-09-01 | 2021-01-08 | 中国工程物理研究院材料研究所 | Clamping and aligning device and method suitable for ultra-precise turning of shell type rotary parts |
CN113790085A (en) * | 2021-08-31 | 2021-12-14 | 中国船舶重工集团公司第七0三研究所 | On-site dynamic balance structure of marine steam turbine rotor |
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2019
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112192252A (en) * | 2020-09-01 | 2021-01-08 | 中国工程物理研究院材料研究所 | Clamping and aligning device and method suitable for ultra-precise turning of shell type rotary parts |
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CN113790085A (en) * | 2021-08-31 | 2021-12-14 | 中国船舶重工集团公司第七0三研究所 | On-site dynamic balance structure of marine steam turbine rotor |
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