CN110899874A

CN110899874A - Copper worker standard customized clamp, copper worker machining method and copper worker application method

Info

Publication number: CN110899874A
Application number: CN201911207235.7A
Authority: CN
Inventors: 叶伟炳; 陈晓健
Original assignee: Dongguan Wenyu Industrial Co Ltd
Current assignee: Dongguan Wenyu Industrial Co Ltd
Priority date: 2019-11-29
Filing date: 2019-11-29
Publication date: 2020-03-24

Abstract

The application relates to a copper worker standard customized clamp, a copper worker processing method and a copper worker application method, wherein the copper worker standard customized clamp comprises a body and a fixing bolt; the body is provided with a clamping groove which is used for accommodating a clamping end of a copper worker; fixing bolt passes the body setting, and fixing bolt's end is arranged in copper worker standard customization anchor clamps centre gripping copper man-hour with copper worker looks butt in the centre gripping groove, and fixing bolt's application of force end is located this external and is used for the atress. The copper worker standard customized clamp, the copper worker processing method and the copper worker application method form a whole set of copper worker processing and application modes, for example, a copper material is clamped on the copper worker standard customized clamp to be made into a copper worker, and the copper worker only needs to make steel material division for the first time when discharging; the latter cupman only needs to discharge directly to a good height position. Therefore, a large amount of time is saved, the processing error caused by misoperation of personnel is reduced, the efficiency is improved, and the cost is saved.

Description

Copper worker standard customized clamp, copper worker machining method and copper worker application method

Technical Field

The application relates to the field of die machining, in particular to a copper tool standard customized clamp, a copper tool machining method and a copper tool application method.

Background

Electric discharge machining by a spark machine is one method for mold machining. The copper worker is also called as copper, is an electrode for spark machine discharge machining, uses the copper worker as the spark machine discharge machining of the electrode, and is mainly used for machining a cavity of a die, namely the key part of the core of the die; the copper tool of spark machine electric discharge machining is equivalent to a forming cutter in milling, and the machined shape is opposite to that of the cutter. The mould processing process is as follows: product drawing, mold drawing, copper tool, mold and product. In the process of processing the die, a lot of copper workers are needed during discharging; because each copper worker is different, particularly, the copper workers are processed in a centering mode according to the appearance of the copper workers, the centering mode enables a machine tool coordinate system of a machine tool to correspond to a workpiece coordinate system, namely, the centering mode is used for finding the position of the workpiece in the machine tool coordinate system. For example, for a symmetrical workpiece in a general workpiece coordinate system, the tool bar may be used to first approach the positive direction of the X axis of the workpiece, record the current coordinate value, then approach the negative direction of the X axis, record the current value, add the recorded 2 coordinate values, and then divide by 2 to obtain the midpoint coordinate of the X axis of the workpiece, and set the coordinate into the X axis of the workpiece coordinate system, so that the X-division of the workpiece coordinate system is completed, and the midpoint coordinate of the Y axis may also be found and recorded. This process is known as centering. In the process of machining the die, the central point of a copper worker is determined by the placement of the copper material, the copper worker discharges at different positions on the die, the perpendicularity of the copper worker needs to be corrected on a spark machine by each copper worker, the perpendicularity of the copper worker is consistent with the drawing direction required by the steel material, each copper worker is centered on the steel material, and the copper worker can discharge after the copper worker is positioned at a good height. Each copper worker on one set of mould all need the straightness that hangs down alone and divide the centre to steel material, and every copper worker all need the straightness that hangs down and divide the centre to good high position again, just can carry out discharge machining, makes every copper worker all need can discharge with more time, leads to efficiency very slow to make mistakes easily. In the process, the verticality correction and steel material centering inaccuracy caused by the operation of personnel can be caused, so that the processing is wrong, much time is wasted, and the cost is increased.

Disclosure of Invention

Therefore, a copper tool standard customized clamp, a copper tool machining method and a copper tool application method are needed.

A copper worker standard customized clamp comprises a body and a fixing bolt; the body is provided with a clamping groove, and the clamping groove is used for accommodating a clamping end of a copper worker; the fixing bolt penetrates through the body, the tail end of the fixing bolt is used for abutting against a copper worker in the clamping groove when the copper worker standard customized clamp clamps the copper, and the force application end of the fixing bolt is located outside the body and used for applying force.

A copper processing method comprises the following steps: and mounting a copper worker on the copper worker standard customized clamp, and machining the copper worker to be processed by adopting the copper worker standard customized clamp in a center so as to enable the center point of the machined copper worker to be the same as the center point of the copper worker standard customized clamp.

A copper industry application method comprises the following steps: installing a copper worker to be processed on the copper worker standard customized clamp, and processing the copper worker by adopting the copper worker standard customized clamp to enable the center point of the processed copper worker to be the same as the center point of the copper worker standard customized clamp; installing the copper worker standard customized clamp on a spark machine chuck, installing the copper worker on the copper worker standard customized clamp, performing center separation treatment on the copper worker standard customized clamp and a steel material, determining a height position, and performing electric discharge machining according to the number of drawings; and installing the next copper worker on the copper worker standard customized clamp, determining the height position and carrying out electric discharge machining according to the drawing number.

The copper worker standard customized clamp, the copper worker processing method and the copper worker application method form a whole set of copper worker processing and application modes, for example, a copper material is clamped on the copper worker standard customized clamp to be made into a copper worker, and the copper worker only needs to make steel material division for the first time when discharging; the latter cupman only needs to discharge directly to a good height position. Therefore, a large amount of time is saved, the processing error caused by misoperation of personnel is reduced, the efficiency is improved, and the cost is saved.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of a custom jig according to the cu worker standard of the present application. Fig. 2 is another schematic view of the embodiment shown in fig. 1. Fig. 3 is another schematic view of the embodiment shown in fig. 1. FIG. 4 is a schematic sectional view taken along the line A-A of the embodiment shown in FIG. 3. Fig. 5 is another schematic view of the embodiment shown in fig. 1. Fig. 6 is another schematic view of the embodiment shown in fig. 1. FIG. 7 is a schematic diagram of an application of an embodiment of the customized fixture for copper workers of the present application for clamping copper workers. FIG. 8 is a schematic cross-sectional view along the direction B-B of the embodiment shown in FIG. 7. Fig. 9 is another schematic view of the embodiment of fig. 7. Fig. 10 is another schematic view of the embodiment of fig. 7. FIG. 11 is a schematic cross-sectional view in the direction C-C of the embodiment shown in FIG. 10. Fig. 12 is another schematic view of the embodiment of fig. 7. Fig. 13 is another schematic view of the embodiment of fig. 7. FIG. 14 is a schematic diagram of an application of an embodiment of a Brass tool-specific fixture for clamping a Brass tool and a matched spark machine chuck arrangement according to the present application. FIG. 15 is a schematic cross-sectional view taken along the direction D-D of the embodiment shown in FIG. 14. Fig. 16 is another schematic view of the embodiment of fig. 14. Fig. 17 is another schematic view of the embodiment of fig. 14. FIG. 18 is a schematic cross-sectional view in the direction E-E of the embodiment shown in FIG. 17. Fig. 19 is another schematic view of the embodiment of fig. 17. Fig. 20 is another schematic view of the embodiment of fig. 17. Fig. 21 is another schematic view of the embodiment of fig. 17. FIG. 22 is a schematic diagram of the application of the custom jig of the present application. Fig. 23 is another schematic view of the embodiment of fig. 22. Fig. 24 is another schematic view of the embodiment of fig. 22. FIG. 25 is a schematic cross-sectional view in the direction F-F of the embodiment shown in FIG. 24. Fig. 26 is another schematic view of the embodiment of fig. 22. FIG. 27 is a schematic sectional view in the direction G-G of the embodiment shown in FIG. 26.

Detailed Description

In order to make the aforementioned objects, features and advantages of the present application more comprehensible, embodiments accompanying the present application are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. This application is capable of embodiments in many different forms than those described herein and that modifications may be made by one skilled in the art without departing from the spirit and scope of the application and it is therefore not intended to be limited to the specific embodiments disclosed below. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in the description of the present application, the term "and/or" includes any and all combinations of one or more of the associated listed items.

In one embodiment of the application, a customized fixture for copper industry standard comprises a body and a fixing bolt; the body is provided with a clamping groove which is used for accommodating a clamping end of a copper worker; fixing bolt passes the body setting, and fixing bolt's end is arranged in copper worker standard customization anchor clamps centre gripping copper man-hour with copper worker looks butt in the centre gripping groove, and fixing bolt's application of force end is located this external and is used for the atress. When the copper worker standard customized clamp is used, if a copper material is clamped on the copper worker standard customized clamp to be made into a copper worker, the copper worker only needs to make a steel material in the first time and divide the steel material into the middle when discharging; the latter cupman only needs to discharge directly to a good height position. Therefore, a large amount of time is saved, the processing error caused by misoperation of personnel is reduced, the efficiency is improved, and the cost is saved. In one embodiment, the copper standard custom clamp comprises a part of or the whole structure of the following embodiments; namely, the customized jig for copper industry standard includes the following technical features partially or completely. In one embodiment, a customized fixture for copper industry standard comprises a body and a fixing bolt. The body is used for clamping a copper worker, so that the body has two purposes, namely processing the copper worker, and matching with a spark machine to use the copper worker as an electrode; the fixing bolt is used for being matched with the body to clamp a copper worker. Further, in one embodiment, the center point of the custom jig is used for the same setting as the center point of the cooper with respect to the machining coordinate system. In one embodiment, the machining coordinate system comprises a workpiece coordinate and/or system or a machine tool coordinate system. In one embodiment, the center point of the cupper standard custom jig is used to set the same as the center point of the cupper with respect to the numerically controlled machine tool. In one embodiment, the center point of the custom jig is used for the same setting as the center point of the cooper, relative to the workpiece coordinate system or the machine coordinate system. In one embodiment, the center point of the cupper standard custom jig is used to be the same setting as the center point of the cupper with respect to the workpiece coordinate system or the machine coordinate system of the numerically controlled machine tool. The design is favorable for the copper worker standard customized clamp and the copper worker processed by the copper worker to have the same central point, and the copper worker standard customized clamp can be suitable for all the copper workers processed by the copper worker standard customized clamp only by adjusting the copper worker standard customized clamp once when the copper worker discharges, so that the inaccuracy of verticality correction and steel material centering caused by personnel operation is avoided.

In one embodiment, the body is provided with a clamping groove for accommodating a clamping end of a copper worker; in one embodiment, the shape of the clamping groove is matched with the shape of the clamping end of the brass tool. Further, in one embodiment, the shape of the clamping groove is slightly larger than that of the clamping end of the copper worker, so that the copper worker can be conveniently and freely put into or taken out of the clamping groove on one hand, the copper worker can be conveniently and quickly fixed by the fixing bolt on the other hand, and the operation efficiency is improved. In one embodiment, the edge position of the body is provided with a fillet area. Further, in one embodiment, the angular position of the body is a rounded corner, i.e. an arc-shaped corner, i.e. the angular position has a partially spherical or smoothly curved shape. This avoids cutting the operator due to the edge position during use. In one embodiment, the clamping groove is linear, and in this embodiment, the body has two clamping arms, and the linear clamping groove is formed between the two clamping arms. The linear clamping groove has the advantages of simple structure and convenient processing. In one embodiment, the fixing bolt penetrates through the body, the tail end of the fixing bolt is used for abutting against a copper worker in the clamping groove when the copper worker standard customized clamp clamps the copper worker, and the force application end of the fixing bolt is located outside the body and used for applying force. In one embodiment, the body is provided with a threaded hole groove, the threaded hole groove penetrates through the body, namely both ends of the threaded hole groove are communicated with the external environment to form a through groove; the fixing bolt penetrates through the threaded hole groove, along with the rotation of the fixing bolt, the tail end of the fixing bolt is positioned in the threaded hole groove or enters the clamping groove, and the force application end of the fixing bolt is positioned outside the threaded hole groove.

In one embodiment, the number of the fixing bolts is plural. The plurality is two or more. Further, in one embodiment, the plurality of fixing bolts are uniformly arranged with respect to the clamping groove; in one embodiment, the number of the fixing bolts is two, and the two fixing bolts are symmetrically arranged relative to the clamping groove; further, in one embodiment, the clamping groove is n-shaped, the number of the fixing bolts is three, and the three fixing bolts are respectively located in the middle positions of the three edges of the clamping groove; the design has stable and reliable clamping effect. Further, in one embodiment, the fixing bolt is a hexagon socket head cap screw which is assembled and disassembled through a screwdriver or an electric drill, and the design is easy for fastening and disassembling a copper worker.

Further, in one embodiment, the body of the customized jig for cupper standard is in a prism shape or a cylinder shape, that is, the body has a prism shape or a cylinder shape, and it is understood that such a prism shape or cylinder shape is incomplete and has some holes or grooves; further, in one embodiment, the body has a rectangular parallelepiped shape, and a clamping groove is formed in the rectangular parallelepiped shape; in one embodiment, the body is further provided with a fillet area at the edge position of the cuboid shape. In one embodiment, the body is further provided with rounded corners at the corners of the cuboid shape. In one embodiment, the body is further provided with a threaded hole groove in the shape of a cuboid. By the design, the copper standard customized clamp is simple in structure and easy to prepare in batches; particularly, the body does not have too many fine structures, so that too many processing procedures are not needed, and the copper alloy is widely and massively adopted in copper industry application. Further, in one embodiment, the body has a square or rounded square or circular cross-section taken perpendicular to the spark machine chuck. Further, in one of the embodiments, the body has a square shape; the square, round corner square, round or square shape, the positioning is very convenient in the branch, is favorable to further promoting the processing efficiency of the first copper worker positioning calibration and the whole positioning calibration, and saves the debugging time.

In one embodiment, a custom jig is used to match the spark machine chuck settings. Further, in one embodiment, the custom brass jig is provided with a connecting end for mating with a spark machine chuck, the connecting end for mounting on or in the spark machine chuck. Namely, the copper standard customized clamp is arranged on or in a spark machine chuck; the design is beneficial to installing the standard customized fixture for the copper worker and the copper worker on the clamp head of the spark machine together, so that the fixture is beneficial to quick installation and determining the height position of the copper worker, and then the discharge machining can be carried out according to the drawing number.

In one embodiment, a customized fixture for copper industry standard is shown in fig. 1, which includes a body 110 and a fixing bolt 120; the edge of the body 110 is provided with a round corner area 130; the main body 110 is provided with a clamping groove 140, and referring to fig. 7, 8, 9, 10, 11, 12 and 13, the clamping groove 140 is used for accommodating the clamping end 210 of the copper tool 200; the shape of the clamping groove 140 is matched with that of the clamping end 210 of the copper tool 200; the brass tool 200 further has a body 220 and an end 230, and the clamping end 210 is connected to the end 230 through the body 220. Referring to fig. 2, the clamping slot 140 is linear and can also be understood as a rectangular parallelepiped, and the body 110 forms a first clamping arm 111 and a second clamping arm 112 beside the clamping slot 140; referring to fig. 3, 4, 5 and 6, the fixing bolt 120 is disposed through the body 110, the end 121 of the fixing bolt 120 is used for abutting against the cuprammer 200 in the clamping groove 140 when the cuprammer standard custom-made clamp 100 clamps the cuprammer 200, and the force applying end 122 of the fixing bolt 120 is located outside the body 110 and is used for applying a force. Referring to fig. 14, 15, 16, 17, 18, 19, 20 and 21, the customized jig 100 for copper worker is arranged to match the chuck 300 of the spark machine, the customized jig 100 for copper worker is mounted on the chuck 300 of the spark machine, and the customized jig 100 for copper worker 200 is mounted on the customized jig 100 for copper worker, so that the electric discharge machining can be performed; referring also to fig. 22, 23, 24, 25, 26 and 27, the spark machine clamp 300, in combination with the custom jig 100, can be adapted to the cooper 200 for processing steel 400 in batches. In one embodiment of the specific application, according to the size of the copper worker, a proper copper material is placed on a fixed copper worker standard customized fixture, the copper worker standard customized fixture is matched with a chuck on a CNC (numerical control machine) machine and a spark machine, the copper worker is machined by centering the customized fixture during CNC machining, the center point of the copper worker is the same as the center point of the customized fixture, and all the copper workers do the same; when discharging, the first copper tool is arranged on the spark machine, the first copper tool is locked, the verticality of the spark machine head customized clamp is corrected, the clamp and the steel material are used for dividing the center, the center point is arranged on the spark machine, and then the height position is adjusted, so that the first copper tool can be processed according to the drawing number. The copper worker at the back can discharge according to the drawing number only by putting the customized clamp into the clamping position of the spark machine head, locking and directly aligning the height position. Therefore, the time for correcting the verticality of a copper worker and the time for correcting the verticality of the copper worker and the steel material in minutes is saved. The standard copper worker custom clamp suitable for the chuck on the CNC machine table and the spark machine table is adopted to process a large number of copper workers, so that the labor cost of copper worker verticality correction and steel material minute use time in the discharging process is saved, and errors caused by personnel operation are reduced.

In one embodiment, a copper working method comprises some or all of the following steps; that is, the copper working method includes some or all of the following features. In one embodiment, a copper working method includes the steps of: and (3) mounting the copper worker on the copper worker standard customized clamp, and processing the copper worker to be processed by adopting the copper worker standard customized clamp in a centering manner, so that the center point of the processed copper worker is the same as that of the copper worker standard customized clamp. The step is used for obtaining batches of copper workers matched with the copper worker standard customized clamp, namely one copper worker standard customized clamp or some copper worker standard customized clamps with the same specification can correspond to a large number of the same copper workers, so that the copper workers are arranged on the copper worker standard customized clamp for use in the follow-up step, and the same batch of copper workers can have the same central point for the same copper worker standard customized clamp. Further, in an embodiment, the copper tool processing method is implemented by using the copper tool standard customized fixture of any embodiment, that is, the copper tool is installed on the copper tool standard customized fixture of any embodiment. Further, in one embodiment, the installation of the cupper on the cupper standard custom jig comprises: placing the clamping end of a copper worker in a clamping groove of a standard customized fixture of the copper worker; fixing the copper worker by adopting a fixing bolt of a standard customized fixture of the copper worker. If the copper material is clamped on the standard customized fixture for the copper worker to be made into the copper worker, the copper worker only needs to make the steel material in the first place for centering during discharging; later cuppers do not need to correct verticality and divide steel materials; only the good height position is needed to directly discharge. Therefore, a large amount of time for correcting verticality and dividing steel materials is saved, and machining errors caused by misoperation of personnel are reduced. The efficiency is improved, and the cost is saved.

Further, in one embodiment, before the cupper is installed on the cupper standard custom jig, the cupper processing method further includes the steps of: slotting and drilling the copper worker standard customized clamp by using a machining device to obtain a clamping groove and a threaded hole; in one embodiment, the copper working method further comprises the steps of: and milling the standard customized fixture for the copper worker by using a processing device to obtain a fillet area. In one embodiment, the processing device comprises a bracket, a fixed seat, a workbench, a driving motor, a rotating shaft and at least two processing stations; the copper standard customized clamp to be processed is fixedly arranged on the processing station, the fixed seat is fixedly arranged on the bracket, and the driving motor is fixed on the fixed seat or the bracket; the workbench is positioned on the fixed seat, the rotating shaft penetrates through the fixed seat, the first end of the rotating shaft is positioned on the fixed seat, and the first end is fixedly connected with the workbench; the driving motor is connected with the rotating shaft to drive the workbench to rotate relative to the fixed seat; each processing station is arranged on the workbench. The design is favorable for realizing slotting, drilling and/or milling treatment on the premise of one-time installation of the copper worker standard customized clamp, and particularly, the automatic processing effect can be realized by matching with automatic processing equipment; specifically, when the copper standard customized fixture to be processed is fixed on a processing station, the multi-angle processing station capable of processing in 360 degrees can be realized by rotating a workbench, the processing possibility of different angles can be provided, a plurality of drilling processing operations can be realized by only clamping once, and the operation process of an operator is greatly simplified; particularly, the automatic processing effect can be realized by matching with an automatic processing drilling machine, and under the premise that the process is feasible, an operator only needs to put in and take out the copper standard customized clamp to be processed and press a switch to complete the drilling processing operation of all target processing holes of the same copper standard customized clamp. Further, in one embodiment, the stage is a centrally symmetric structure. In one embodiment, the table is a plate-like structure. In one embodiment, a roller structure or a rolling shaft structure is arranged between the workbench and the fixed seat, and further, in one embodiment, a roller structure or a rolling shaft structure is arranged between the workbench and the fixed seat below each processing station; the design is favorable for sharing pressure for the rotating shaft, so that the bearing capacity of the workbench, particularly the bearing capacity below the machining position, is stronger and more balanced, the machining precision is favorably ensured, the machining precision is self-evident to the importance of standard products, if the machining precision of one standard copper work custom clamp at the same position is deviated, a large amount of copper works can be influenced, on one hand, the rework is time-consuming and labor-consuming, and on the other hand, the scrap reproduction can be possibly carried out, even the penalty is required by customers. In one embodiment, the worktable has a circular table surface, and the driving motor is connected with the rotating shaft to drive the worktable to rotate coaxially with the rotating shaft. Such design is favorable to controlling driving motor and rotates the certain angle of workstation at every turn, because automatic processing machinery's position is generally fixed to be favorable to accurately carrying out drilling processing to copper worker's standard customization anchor clamps in the processing position. In one embodiment, the fixing base is a fixing plate. In one embodiment, the driving motor is fixed to the fixing base, or the driving motor is fixed to the bracket. In one embodiment, the driving motor is fixed below or on the side of the fixed seat or the driving motor is fixed above or on the side of the bracket. The design is favorable for fixing the driving motor, so that the driving motor is favorable for driving the workbench to rotate relative to the fixed seat. In one embodiment, the first end portion is located on the table. In one embodiment, the workbench is provided with a circular table surface, and the first end is fixedly connected with the circle center position of the workbench. Or the workbench is provided with a circular table surface, the first end of the workbench is fixedly connected with the central position of a rotating frame of the workbench, and the central position of the rotating frame and the position of the circle center of the workbench are positioned on the same straight line with the rotating shaft. The position range of the workbench can be controlled conveniently, the position change caused by rotation of the workbench can be avoided, and a plurality of automatic processing machines can be matched to realize processing.

In one embodiment, the driving motor is connected with the rotating shaft to drive the workbench to rotate relative to the fixed seat; in one embodiment, the driving motor outputs according to the position of each processing station so as to control the rotation angle of the workbench relative to the fixed seat. In one embodiment, the processing device is further provided with a clamping station for fixing the standard customized fixture for copper processing to be processed to the processing station or taking the standard customized fixture from the processing station under control. In one embodiment, the workbench is provided with a circular table surface, and the driving motor is connected with the rotating shaft to drive the workbench to rotate coaxially with the rotating shaft; the first end part is positioned on the workbench; and/or the first end is fixedly connected with the circle center position of the workbench, or the first end is fixedly connected with the center position of a rotating frame of the workbench, and the center position of the rotating frame and the circle center position of the workbench are positioned on the same straight line with the rotating shaft; and/or the driving motor outputs according to the position of each processing station so as to control the rotation angle of the workbench relative to the fixed seat; and/or the processing device is also provided with a clamping station for fixing the standard customized fixture for copper work to be processed on the processing station or taking the fixture out of the processing station under control. In one embodiment, the processing device further comprises a driving part and a driven part which are connected with each other, the output end of the driving motor is connected with the driving part, the driven part is connected with the rotating shaft, and the driving motor drives the rotating shaft to rotate sequentially through the driving part and the driven part. Namely, the driving motor is connected with the rotating shaft through the driving part and the driven part. Further, in one embodiment, the driving member is a gear, and the driven member is a gear, and the two are provided with the same or different numbers of teeth. The design of driving piece and follower is favorable to driving motor control pivot to rotate predetermined angle to each processing position on being favorable to the control workstation rotates the target processing position accurately. In one embodiment, each processing station is arranged on the workbench; the processing station is used for fixing a standard copper custom clamp to be processed. Furthermore, in one embodiment, each processing station is correspondingly provided with a fixed structure; namely, each fixed structure is arranged corresponding to each processing position one by one; the fixing structure is fixedly arranged on the processing station and used for fixing a standard copper custom clamp to be processed; namely, the processing station is used for fixing a standard customized fixture of a copper tool to be processed through the fixing structure. Further, in one embodiment, each processing position is detachably arranged on the workbench, or each processing position is arranged on the workbench, and each fixing structure is detachably arranged on the corresponding processing position. Further, in one embodiment, each processing position is rotatably arranged on the workbench; or each fixed structure is rotatably arranged on the corresponding processing station. Further, in one embodiment, each processing position is detachably and rotatably arranged on the workbench; or each fixing structure can be detachably and rotatably arranged on the corresponding processing position. The design is beneficial to enabling the machining position to provide more position options relative to an automatic machining machine such as a drilling machine or a tapping machine and the like, and the machining is easy; on the other hand, the copper work standard customized clamp to be processed can be arranged on the preceding process zone by the aid of the processing station or the fixing structure, and then the copper work standard customized clamp is integrally arranged on the workbench, so that the clamping efficiency is higher, and the copper work standard customized clamp is more suitable for full-automatic processing operation. Furthermore, in one embodiment, the processing device further comprises at least two buckling pieces, the number of the buckling pieces is not less than that of the processing stations, and each processing station corresponds to one buckling piece; each processing position is slidably mounted on the workbench and is fastened and fixed through a fastening piece. The design is favorable for quickly installing and fixing the machining position or the fixing structure; this is because in the processing field, it is very complicated to want to install the standard customized fixture of copper worker to the processing position or the fixed knot structure on the workstation automatically, and the cost is also very high, needs manual operation usually, and is inefficient on the one hand, and on the other hand because the standard customized fixture of copper worker is the metal finished piece, the edge probably has not been handled and therefore is comparatively sharp, has certain safety risk to operating personnel, so can preassemble especially automatic preassembling in other assembly lines, and then automatic installation fixed processing position or fixed knot structure or manual fixed processing position or fixed knot structure, and efficiency is very high. In one embodiment, the processing stations are uniformly arranged on the worktable. Further, in one embodiment, the worktable has a central symmetrical structure, the processing positions are uniformly arranged on the worktable, and the processing positions are arranged in central symmetry relative to the symmetrical center of the worktable. In one embodiment, the processing stations are uniformly arranged at the edge position of the workbench and are positioned on the workbench. In one embodiment, the workbench is provided with a shielding part which is used for avoiding the machining position from being separated from the workbench. Further, in one of the embodiments, the shielding portion is a baffle. By the design, on one hand, the multi-angle machinable machining position which can rotate 360 degrees can be realized by the rotation of the workbench, the machining possibility of different angles can be provided, the same copper standard customized clamp can realize a plurality of and even all machining operations by clamping once, and the operation process of an operator is greatly simplified; on the other hand, the machining positions which are arranged in a central symmetry mode or are uniformly arranged are beneficial to matching with the rotation of the driving motor, and the same angle change is realized through rotation every time, so that the accurate positioning machining is realized through matching, and especially the automatic accurate machining is realized through matching.

In one embodiment, a method for applying copper includes the steps of: installing a copper worker to be processed on a copper worker standard customized clamp, and processing the copper worker by adopting the copper worker standard customized clamp to enable the center point of the processed copper worker to be the same as the center point of the copper worker standard customized clamp; installing a copper worker standard customized clamp on a spark machine chuck, installing a copper worker on the copper worker standard customized clamp, performing center separation treatment on the copper worker standard customized clamp and a steel material, determining a height position, and performing electric discharge machining according to the number of drawings; and (4) installing the next copper worker on the copper worker standard customized clamp, determining the height position and carrying out electric discharge machining according to the number of drawings. In one embodiment, a copper working application method comprises the following steps of part of or all of the steps of the embodiment; that is, the copper industry application method includes some or all of the following technical features. Further, in an embodiment, the copper worker application method is implemented by using the copper worker standard customized fixture of any embodiment, and includes installing the copper worker on the copper worker standard customized fixture of any embodiment, and the like.

In one embodiment, a copper worker to be processed is installed on a copper worker standard customized clamp, and the copper worker is processed by centering the copper worker standard customized clamp, so that the center point of the processed copper worker is the same as that of the copper worker standard customized clamp; namely, the copper worker application method comprises a copper worker processing method, and the copper workers with unified specifications obtained by the copper worker processing method are used in the subsequent steps.

In one embodiment, a copper worker standard customized clamp is arranged on a clamp head of a spark machine, a copper worker is arranged on the copper worker standard customized clamp, the copper worker standard customized clamp and a steel material are subjected to center separation treatment, the height position is determined, and electric discharge machining is carried out according to the number of drawings; the step is that when the first copper working hour is adopted, the standard customized fixture for the copper working hour and the steel material are subjected to centering treatment, and the height position is determined, so that the next step is ready. In one embodiment, before the standard customized fixture for the copper industry and the steel material are subjected to the center separation treatment, the copper industry application method further comprises the following steps: and (5) correcting the verticality. In each embodiment, before the standard customized fixture for the copper industry and the steel material are subjected to the center separation treatment, the copper industry application method further comprises the following steps: and (5) correcting the verticality. In one embodiment, the perpendicularity is corrected for a copper standard custom jig; in one embodiment, the perpendicularity is corrected for a cupper standard custom clamp and a spark machine chuck; by the design, the body of the standard copper worker customized clamp in the prism shape, the cylinder shape or the cuboid shape is matched, so that the verticality correction of each copper worker is not needed after the verticality correction of the standard copper worker customized clamp is completed, namely, the verticality correction is performed once only when the first copper worker electrode is used for electric discharge machining, and later copper workers can be used for electric discharge machining as long as being installed on the standard copper worker customized clamp and determining the height position.

In one embodiment, the next cupper is mounted on a cupper standard custom fixture, the height position is determined and the electrical discharge machining is performed according to the number of drawings. The step is realized on the premise of the former two preparation steps, the premise of the former two preparation steps can not be separated, a plurality of copper workers with the same unified specification of the central point and the central point of the copper worker standard customized clamp are firstly obtained, then the integral calibration is carried out once, the copper worker standard customized clamp is divided into the centers, the copper workers carried by the copper worker standard customized clamp are also divided into the centers, and the division and the center processing are not needed, so the subsequent copper workers can only determine the height position, the continuous use of the same copper workers is facilitated, the coordinate system division is not needed each time, the debugging time is saved, and the processing efficiency is improved. In one embodiment, the installation of the next cupworker on the cupworker standard custom jig comprises: and (4) installing the next copper worker on the copper worker standard customized clamp installed on the clamping head of the spark machine, or installing the next copper worker on the copper worker standard customized clamp and installing the copper worker standard customized clamp on the clamping head of the spark machine. The first technology is that the copper work standard customized clamp and the spark machine clamp are integrated, and the copper work standard customized clamp and the spark machine clamp are not separated when the copper work is replaced each time; the second is that the copper worker standard customized clamp is separated from the spark machine chuck when the copper worker is replaced each time, the copper worker is firstly installed on the copper worker standard customized clamp, and then the copper worker standard customized clamp is installed on the spark machine chuck, so that the copper worker standard customized clamp has advantages and disadvantages, and can be selected according to the field conditions in production. In a specific application, when only one standard custom clamp for copper workers is used, a first technical path can be adopted; a second technology path may be used when the custom made copper clip has two or more pieces. By the design, a whole set of copper worker processing and application modes are formed, for example, a copper material is clamped on the copper worker standard customized clamp to be made into a copper worker, and the copper worker only needs to make steel material in the first time for centering when discharging; the latter cupman only needs to discharge directly to a good height position. Therefore, a large amount of time is saved, the processing error caused by misoperation of personnel is reduced, the efficiency is improved, and the cost is saved.

Other embodiments of the present application include a customized jig for copper industry standard, a copper industry processing method, and a copper industry application method, which are formed by combining technical features of the above embodiments.

The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features. The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the claims. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present application shall be subject to the appended claims.

Claims

1. A copper worker standard customization clamp is characterized by comprising a body and a fixing bolt;

the body is provided with a clamping groove, and the clamping groove is used for accommodating a clamping end of a copper worker;

the fixing bolt penetrates through the body, the tail end of the fixing bolt is used for abutting against a copper worker in the clamping groove when the copper worker standard customized clamp clamps the copper, and the force application end of the fixing bolt is located outside the body and used for applying force.

2. The custom jig of claim 1, wherein the body has a rounded corner at an edge thereof.

3. The custom brass tool holder of claim 1 wherein said holding groove has a shape that matches the shape of the clamping end of the brass tool.

4. The custom brass tool standard jig of claim 1 wherein the number of said fixing bolts is plural.

5. The custom brass standard jig of claim 1 which is adapted to match a spark machine cartridge setting.

6. A copper machining method is characterized by comprising the following steps: and mounting a copper worker on the copper worker standard customized clamp, and machining the copper worker to be processed by adopting the copper worker standard customized clamp in a center so as to enable the center point of the machined copper worker to be the same as the center point of the copper worker standard customized clamp.

7. The copper industry application method is characterized by comprising the following steps:

installing a copper worker to be processed on the copper worker standard customized clamp, and processing the copper worker by adopting the copper worker standard customized clamp to enable the center point of the processed copper worker to be the same as the center point of the copper worker standard customized clamp;

installing the copper worker standard customized clamp on a spark machine chuck, installing the copper worker on the copper worker standard customized clamp, performing center separation treatment on the copper worker standard customized clamp and a steel material, determining a height position, and performing electric discharge machining according to the number of drawings;

and installing the next copper worker on the copper worker standard customized clamp, determining the height position and carrying out electric discharge machining according to the drawing number.

8. The method of claim 7, wherein mounting the cupper on the cupper standard custom jig comprises: placing the clamping end of a copper worker in a clamping groove of a standard customized fixture of the copper worker; and fixing the copper worker by adopting the fixing bolt of the standard customized fixture for the copper worker.

9. The copper worker application method of claim 7, wherein before the copper worker standard customized clamp and the steel material are subjected to the split treatment, the copper worker application method further comprises the following steps: and (5) correcting the verticality.

10. The method of claim 7, wherein the next cupper is installed on the cupper standard custom jig, comprising: and installing the next copper worker on the copper worker standard customized clamp installed on the clamping head of the spark machine, or installing the next copper worker on the copper worker standard customized clamp and installing the copper worker standard customized clamp on the clamping head of the spark machine.