CN110899816B - Novel slitting machine system - Google Patents
Novel slitting machine system Download PDFInfo
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- CN110899816B CN110899816B CN201911344169.8A CN201911344169A CN110899816B CN 110899816 B CN110899816 B CN 110899816B CN 201911344169 A CN201911344169 A CN 201911344169A CN 110899816 B CN110899816 B CN 110899816B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D19/00—Shearing machines or shearing devices cutting by rotary discs
- B23D19/04—Shearing machines or shearing devices cutting by rotary discs having rotary shearing discs arranged in co-operating pairs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention belongs to the technical field of metal processing, and discloses a novel slitting machine system which comprises a base, wherein an uncoiler is arranged at the right end of the base; a slitting machine detection module is arranged on the front side of the middle part, a bracket and a slitting gear wheel are mounted on the upper side of the middle part through bolts, two cutter shafts are arranged on the middle part of the bracket at the upper and lower parts of the bracket at one time, blades are mounted on the cutter shafts, rotating shafts are sequentially mounted on the left and right sides of the bracket at the upper and lower parts of the bracket through bolts, and carrier rollers are fixedly connected to the rotating shafts; the base left end is provided with flattening device, and flattening device lower right corner is the coiling mechanism only in the base front side, and the coiling mechanism outside cup joints has the plastics sleeve. According to the invention, the arranged carrier roller structure is adopted, so that the up-and-down vibration of steel material conveying is reduced, and the phenomenon of cutter running is avoided; the thickness of the steel belt which is wound by the plastic sleeve outside the winding device is limited, so that the wound steel belt has the same diameter and is easy to store; through the arrangement of the tube coil packing belt scissors and the longitudinal shearing packing storage device, the cut strip steel is easy to pack and store.
Description
Technical Field
The invention belongs to the technical field of metal processing, and particularly relates to a novel slitting machine system.
Background
Currently, the closest prior art: slitting machines, also known as slitting lines, slitting machines, are a name for metal slitting equipment. The metal strip cutting machine is suitable for longitudinal cutting work of metal strips, rewinds slit strips into coils, has the characteristics of convenience in operation, high cutting quality, high material utilization rate, stepless speed regulation of cutting speed and the like, is composed of uncoiling (uncoiling), tail positioning, slitting longitudinal shearing, coiling (coiling) and the like, is suitable for materials such as tinplate, silicon steel sheets, aluminum strips, copper, stainless steel plates, galvanized plates and the like, and is generally used in industries such as transformers, motors, household appliances, automobiles, building materials, packaging and the like. In the dragging and leveling process of the existing slitting machine, because a conveying device can only guide strip steel left and right, but cannot limit the strip steel in the vertical direction, when the conveying speed of strip steel materials is high, vertical vibration can be generated to cause the phenomenon of cutter running, the width of the cut materials is inaccurate, and the cutting requirements cannot be met; the existing slitting machine has no limiting device at the winding device, so that the diameters of wound steel strips are easily different, and the steel strips are not easily stored; the existing method can not detect whether flaw points exist on the steel plate raw material; the rolled strip steel is inconvenient to pack.
In summary, the problems of the prior art are as follows:
(1) In the dragging and leveling process of the existing slitting machine, because the conveying device can only guide the strip steel left and right, and the up-down direction can not be limited, when the conveying speed of the strip steel material is higher, the strip steel material can vibrate up and down to cause the phenomenon of cutter running, the width of the cut material is inaccurate, and the cutting requirement can not be met.
(2) The existing slitting machine has no device for fibers in a winding device, so that the diameter of a wound steel belt is easily different, and the steel belt is not easily stored.
(3) The existing method can not detect whether flaw points exist on the steel plate raw material; the rolled strip steel is inconvenient to pack.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a novel slitting machine system.
The novel slitting machine system comprises a base, wherein an uncoiler is arranged at the right end of the base; the middle part front side is provided with the slitting machine detection module, and the support and the slitting gear wheel are installed through the bolt to the upside, and the support middle part is provided with two arbor from top to bottom once, to epaxial blade of installing, the pivot is installed in proper order through the bolt from top to bottom in the support left and right sides, and the rigid coupling has the bearing roller in the pivot.
The device comprises a base, a pressing device and a plastic sleeve, wherein the pressing device is arranged at the left end of the base, only a winding device is arranged at the front side of the base at the right lower corner of the pressing device, and the plastic sleeve is sleeved on the outer side of the winding device.
The base left side is provided with a pipe coil packing belt scissors, a C-shaped hook storage rack, a longitudinal shearing and packing weighing machine and a longitudinal shearing and packing storage device.
The longitudinal shearing gear wheel is composed of three rollers arranged side by side.
Furthermore, the plastic sleeve is connected to the winding device in a sleeved mode through a bolt, and a little gap is reserved between the plastic sleeve and the winding device.
The slitting machine detection module comprises:
the acquisition unit is configured for acquiring a depth map of a measured cutting product and extracting depth information of a scene
The extraction unit is configured to extract a foreground object from the depth map, obtain a pixel region of the foreground object, and count the area of the pixel region;
a proportional threshold determining unit configured to calculate a proportional threshold according to a ratio of the pixel area of the foreground object to the detection area
The comparison unit is configured for comparing points where the previous frame and the current frame are obviously changed and counting the proportion of the points occupying the detection area;
the judging unit is used for judging whether the scene is static or not and returning a Boolean value;
the acquisition unit, the extraction unit, the proportion threshold value determination unit, the comparison unit and the judgment unit are configured in the terminal.
Further, the winding method of the winding device comprises the following steps:
step one, in an initial state, a first station is in a winding position, and the first station rotates to wind a winding object; meanwhile, a double-sided adhesive tape is pasted at the second station;
step two, when the material roll at the first station is rolled to a preset length or the diameter of the material roll reaches a preset thickness, the first station stops rotating;
rotating the rotating bracket by a certain angle to enable the material roll at the original first station to reach a cutting position, and sticking the wound object by the double-sided adhesive tape at the original second station; the wound object between the two stations is cut off.
Further, the packaging method of the longitudinal shearing, packaging and storing device comprises the following steps:
firstly, placing a piece to be packaged on the mobile platform;
step two, the longitudinal shearing, packaging and storing device sends out the packaging belt, and the longitudinal shearing, packaging and storing device carries out pre-belt pulling operation;
thirdly, moving the longitudinal shearing, packaging and storing device to a position to be packaged;
and step four, sealing and cutting off the packaging belt by the longitudinal shearing, packaging and storing device.
In summary, the advantages and positive effects of the invention are: according to the invention, through the arranged carrier roller structure, when the steel material conveying speed is higher, the up-and-down vibration is reduced, the phenomenon of cutter running is avoided, the width of the cut material is accurate, and the cutting requirement is met; the steel belt which is wound by the plastic sleeve outside the winding device is limited in thickness, so that the wound steel belt is consistent in diameter and easy to store; through the arrangement of the tube coil packing belt scissors and the longitudinal shearing packing storage device, the cut strip steel is easy to pack and store.
Drawings
Fig. 1 is a schematic structural diagram of a novel slitting machine system according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a pair of scissors for a pipe coil packing belt of the novel slitting machine system provided by the embodiment of the invention.
Fig. 3 is a schematic structural view of a C-shaped hook storage rack of the novel slitting machine system according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a slitting, packaging and storing device of the novel slitting machine system provided by the embodiment of the invention.
Fig. 5 is a schematic structural diagram of a slitting shift wheel of the novel slitting machine system provided by the embodiment of the invention.
In the figure: 1. a base; 2. an uncoiler; 3. a carrier roller; 4. a cutter shaft; 5. a handle; 6. a support; 7. a slider; 8. a flattening device; 9. a winding device; 10. a slitting machine detection module; 11. a plastic sleeve.
Detailed Description
In order to further understand the contents, features and effects of the present invention, the following embodiments are illustrated and described in detail with reference to the accompanying drawings.
In view of the problems of the prior art, the present invention provides a novel slitting machine system, which is described in detail below with reference to the accompanying drawings.
As shown in fig. 1 to 5, a novel slitting machine system comprises a base 1, wherein an uncoiler 2 is arranged at the right end of the base 1; the front side of the middle part is provided with a slitting machine detection module 10, the upper side of the middle part is provided with a bracket 6 and a slitting gear wheel through bolts, the middle part of the bracket 6 is provided with two cutter shafts 4 at the upper and lower parts at one time, the cutter shafts are provided with blades, the left and right sides of the bracket 6 are sequentially provided with rotating shafts through bolts, and the rotating shafts are fixedly connected with carrier rollers 3; a flattening device 8 is arranged at the left end of the base 1, only a winding device 9 is arranged at the front side of the base 1 at the right lower corner of the flattening device 8, and a plastic sleeve 11 is sleeved outside the winding device 9; the left side of the base 1 is provided with a tube roll packing belt scissors, a C-shaped hook storage rack, a longitudinal shearing and packing weighing machine and a longitudinal shearing and packing storage device.
Furthermore, the longitudinal shearing gear wheel is composed of three rollers arranged side by side.
Further, the plastic sleeve 11 is sleeved on the winding device 9 through a bolt, and a gap is reserved between the plastic sleeve 11 and the winding device 9 to limit the diameter of the wound steel belt.
Further, arbor 4 is installed on the slider 7 in the middle part of support 6, slider 7 inlays the dress and in the slide of support 6 inboard, slider 7 upper portion rigid coupling has the screw rod, and the screw rod upper end is fixed with handle 5, and the interval between arbor 4 about the twist grip 5 can change to satisfy different work demands.
Furthermore, the plastic sleeve is connected with the winding device in a sleeved mode through a bolt, and a little gap is reserved between the plastic sleeve and the winding device.
The slitting machine detection module comprises:
the acquisition unit is configured for acquiring a depth map of a measured cutting product and extracting depth information of a scene
The extraction unit is configured to extract a foreground object from the depth map, obtain a pixel region of the foreground object, and count the area of the pixel region;
a proportional threshold determining unit configured to calculate a proportional threshold according to a ratio of the pixel area of the foreground object to the detection area
The comparison unit is configured to compare points where the previous frame and the current frame are obviously changed and count the proportion of the points occupying the detection area;
the judging unit is used for judging whether the scene is static or not and returning a Boolean value;
the acquisition unit, the extraction unit, the proportion threshold value determination unit, the comparison unit and the judgment unit are configured in the terminal.
Further, the winding method of the winding device comprises the following steps:
step one, in an initial state, a first station is in a winding position, and the first station rotates to wind a winding object; simultaneously, sticking double-sided adhesive tape at a second station;
step two, when the material roll at the first station is rolled to a preset length or the diameter of the material roll reaches a preset thickness, the first station stops rotating;
rotating the rotating bracket by a certain angle to enable the material roll at the original first station to reach a cutting position, and sticking the wound object by the double-sided adhesive tape at the original second station; the wound object between the two stations is cut off.
Further, the packaging method of the longitudinal shearing, packaging and storing device comprises the following steps:
firstly, placing a piece to be packaged on the mobile platform;
step two, the longitudinal shearing, packaging and storing device sends out the packaging belt, and the longitudinal shearing, packaging and storing device carries out pre-drawing belt operation;
thirdly, moving the longitudinal shearing, packaging and storing device to a position to be packaged;
and step four, sealing and cutting off the packaging belt by the longitudinal shearing, packaging and storing device.
Through the distance between two arbor 4 of handle 5 adjustment to suitable interval, decoiler 2 is opened a book panel, and arbor 4 clearance cuts about panel passes through 6 left sides bearing roller 3 entering of support, and through bearing roller 3 to flattening device 8 on 6 right sides of support after the cutting is accomplished, and panel is walked around flattening device 8 and is got into coiling mechanism 9 and carry out the rolling, packs through pipe coil packing area scissors and indulges to cut packing strorage device and deposit after the rolling is accomplished.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and any simple modifications, equivalent variations and modifications made to the above embodiment according to the technical spirit of the present invention are within the scope of the technical solution of the present invention.
Claims (6)
1. The novel slitting machine system is characterized by comprising a base, wherein an uncoiler is arranged at the right end of the base; a longitudinal shearing machine detection module is arranged on the front side of the middle part of the base, and a bracket and a longitudinal shearing gear wheel are mounted on the upper side of the base through bolts;
the middle part of the bracket is provided with two cutter shafts, blades are arranged on the cutter shafts, rotating shafts are sequentially arranged on the left side and the right side of the bracket from top to bottom through bolts, and supporting rollers are fixedly connected to the rotating shafts;
a flattening device is arranged at the left end of the base, a winding device is arranged at the front side of the base at the lower right corner of the flattening device, and a plastic sleeve is sleeved outside the winding device;
the base left side is provided with pipe package packing area scissors, C type collude the storage rack, indulge to cut the packing weighing machine, indulge to cut the packing strorage device.
2. The novel slitting machine system as set forth in claim 1 wherein the slitting range wheels consist of three side-by-side rollers.
3. The novel slitting machine system as claimed in claim 1, wherein the plastic sleeve is bolted to the take-up device with a gap between the plastic sleeve and the take-up device.
4. The novel slitting machine system of claim 1, wherein the slitting machine detection module comprises:
the system comprises a collecting unit, a depth information extracting unit and a pixel area calculating unit, wherein the collecting unit is used for acquiring a depth map of a measured and cut product, and the depth information extracting unit is used for extracting a scene and extracting a foreground object from the depth map to obtain the pixel area of the foreground object and count the area of the pixel area;
a proportional threshold determining unit configured to calculate a proportional threshold according to a ratio of the pixel area of the foreground object to the detection area
The comparison unit is configured to compare points where the previous frame and the current frame are obviously changed and count the proportion of the points occupying the detection area;
the judging unit is used for judging whether the scene is static or not and returning a Boolean value;
the acquisition unit, the extraction unit, the proportion threshold value determination unit, the comparison unit and the judgment unit are configured in the terminal.
5. A novel slitting machine system as claimed in claim 1, wherein the winding method of the winding means comprises the steps of:
step one, in an initial state, a first station is in a winding position, and the first station rotates to wind a winding object; simultaneously, sticking double-sided adhesive tape at a second station;
step two, when the material roll at the first station is rolled to a preset length or the diameter of the material roll reaches a preset thickness, the first station stops rotating;
rotating the rotating bracket by a certain angle to enable the material roll at the original first station to reach a cutting position, and sticking the wound object by the double-sided adhesive tape at the original second station; the wound object between the two stations is cut off.
6. The new slitting machine system as set forth in claim 1, wherein the baling method of the slitting baling storage device comprises the steps of:
firstly, placing a piece to be packaged on the mobile platform;
step two, the longitudinal shearing, packaging and storing device sends out the packaging belt, and the longitudinal shearing, packaging and storing device carries out pre-drawing belt operation;
thirdly, moving the longitudinal shearing, packaging and storing device to a position to be packaged;
and step four, sealing and cutting off the packaging belt by the longitudinal shearing, packaging and storing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911344169.8A CN110899816B (en) | 2019-12-24 | 2019-12-24 | Novel slitting machine system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911344169.8A CN110899816B (en) | 2019-12-24 | 2019-12-24 | Novel slitting machine system |
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| CN110899816A CN110899816A (en) | 2020-03-24 |
| CN110899816B true CN110899816B (en) | 2023-04-07 |
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Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203944916U (en) * | 2014-06-26 | 2014-11-19 | 河北宝彗制管有限公司 | A kind of slitter that reduces plate conveying amplitude |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| RU2281189C2 (en) * | 2004-06-16 | 2006-08-10 | Открытое акционерное общество "Магнитогорский металлургический комбинат" | Method for slitting moving steel strip and apparatus for performing the same |
| JP2008110467A (en) * | 2006-10-30 | 2008-05-15 | Hiroshi Ona | Flexible slitter roll machine |
| CN104008554B (en) * | 2014-06-17 | 2017-02-22 | 深圳市赛为智能股份有限公司 | Railway line small target detecting method and system based on video |
| CN105414978A (en) * | 2015-11-26 | 2016-03-23 | 浙江华顺金属材料有限公司 | Regular cold rolling coil slit slitting machine |
| CN109636795B (en) * | 2018-12-19 | 2022-12-09 | 安徽大学 | Real-time non-tracking monitoring video remnant detection method |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203944916U (en) * | 2014-06-26 | 2014-11-19 | 河北宝彗制管有限公司 | A kind of slitter that reduces plate conveying amplitude |
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