CN110899240A - Online dust removal device and operation method thereof - Google Patents
Online dust removal device and operation method thereof Download PDFInfo
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- CN110899240A CN110899240A CN201911006748.1A CN201911006748A CN110899240A CN 110899240 A CN110899240 A CN 110899240A CN 201911006748 A CN201911006748 A CN 201911006748A CN 110899240 A CN110899240 A CN 110899240A
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- product
- protective cover
- air
- dust removal
- air outlet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
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- Cleaning In General (AREA)
Abstract
The invention provides an online dust removal device and an operation method thereof, and the online dust removal device comprises a protective cover which can be covered on the outer side of a product and a driving mechanism which is used for driving the protective cover to lift, wherein the protective cover is an open cavity with an opening at one end, an air inlet pipeline and an air outlet pipeline are arranged at the bottom of the open cavity, the product can be positioned in the open cavity, and the air inlet pipeline and the air outlet pipeline are communicated through the open cavity. According to the online dust removal device and the operation method thereof provided by the invention, the protective cover can be directly covered on the outer side of the product, the air inlet pipeline can blow and lift particle impurities and the like carried by the product to the inside of the open cavity under high pressure, the air outlet pipeline sucks the particle impurities and the like flying and lifted from the inside of the open cavity and the particle impurities still remaining on the product, a good dust removal effect can be achieved, the whole online dust removal device can be integrated with a production line, and the protective cover is driven by the driving mechanism to move up and down, so that online dust removal can be realized, and the processing efficiency of the whole production line cannot be reduced.
Description
Technical Field
The invention relates to the technical field of dust removing equipment, in particular to an online dust removing device and an operation method thereof.
Background
Electrical connectors, also commonly referred to as circuit connectors or electrical connectors, function to bridge two conductors in a circuit so that current or signals can flow from one conductor to the other. Electronic connectors are widely used in various electrical lines to connect or disconnect electric current or signals. Therefore, in the process of producing and processing the electronic connector, high requirements are imposed on processing precision and processing environment, and when components with high precision requirements such as the electronic connector are processed, the components need to be processed in a dust-free environment, so that the surface of the product is ensured to have no dust to affect processing before being processed.
When components with higher precision requirements such as an electronic connector and the like are processed, the components are generally taken out to be cleaned or are subjected to dust removal in a mode of working in a dust-free environment all the time, namely, the components need a higher processing environment, the environment requirements are higher, great troubles are brought, and the cost for manufacturing the dust-free environment is higher; the mode of taking out the product and then cleaning the product breaks away from the production line, and the continuity of the production line can be prolonged and damaged, so that the production efficiency is reduced.
Disclosure of Invention
The invention aims to provide an online dust removal device and an operation method thereof, and aims to solve the technical problems that in the prior art, when components with higher precision requirements such as an electronic connector and the like have higher requirements on environment or products need to be separated from a production line for dust removal, the production cost is high and the production efficiency is lower.
In order to achieve the purpose, the invention adopts the technical scheme that: provided is an online dust removing device including: can cover the protection casing of locating the product outside and be used for driving the actuating mechanism that the protection casing goes up and down, the protection casing has open-ended opening cavity for one end, intake stack and air-out pipeline have been seted up to the bottom of opening cavity, just the product can be located the inside of opening cavity, the intake stack with the air-out pipeline process the opening cavity is linked together.
Further, the air outlet pipeline is located at the center of the bottom of the opening cavity, and the air inlet pipeline surrounds the air outlet pipeline.
Further, the air outlet pipeline is connected with air draft equipment, and the air inlet pipeline is communicated with high-pressure air blowing equipment.
Furthermore, the bottom of the opening cavity is provided with a guide inclined plane, and the guide inclined plane inclines towards the air outlet pipeline.
Furthermore, a plurality of extension pipes communicated with the air inlet pipeline are further arranged in the opening cavity, and the length direction of each extension pipe is consistent with the height direction of the opening cavity.
Further, the length of the extension tube is less than the height of the open cavity.
Furthermore, one end of each extension pipe, which is far away from the air inlet pipeline, is also provided with a baffle plate for blocking the movement of the product, and two ends of each baffle plate are respectively connected with any two extension pipes which are oppositely arranged.
Further, drive arrangement includes lift cylinder, lift cylinder's expansion end with protection casing fixed connection.
Further, still including being used for supporting the support group of lift cylinder, support group is including being used for fixing the connecting plate of the stiff end of lift cylinder and locating the stand of the relative both sides of connecting plate.
The invention also discloses an operation method of the online dust removal device, which is used for operating the online dust removal device and comprises the following steps:
the product moves to the position below the protective cover, the protective cover moves downwards and covers the product in the opening cavity, and a closed space is formed in the opening cavity;
the air outlet pipeline blows out high-pressure air and blows up the particle impurities carried by the product through high-pressure blowing;
the air outlet pipeline is used for exhausting air and extracting dust impurities adsorbed on the surface of the product and in the closed space;
raising the shield and the product moving out below the shield.
The online dust removal device and the operation method thereof provided by the invention have the beneficial effects that: compared with the prior art, the online dust removal device and the operation method thereof have the advantages that the protective cover can be directly covered on the outer side of a product, the air inlet pipeline can blow air towards the inside of the opening cavity, so that particle impurities and the like carried by the product are blown to the inside of the opening cavity under high pressure, the air outlet pipeline can perform air suction operation, so that the particle impurities and the like flying and flying inside the opening cavity and particle impurities still remaining on the product are sucked, backflow is formed inside the opening cavity, the particle impurities and the like are blown away from the product, a good dust removal effect can be achieved, the whole online dust removal device can be integrated with a production line into a whole, online dust removal can be achieved only by driving the protective cover to move up and down through the driving mechanism, the structure is simple, the production cost is low, and the processing efficiency of the whole production line cannot be.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic perspective view of an online dust removal device according to an embodiment of the present invention;
fig. 2 is a schematic perspective view of a shield according to an embodiment of the present invention;
fig. 3 is a schematic perspective view of a second protective cover according to an embodiment of the present invention;
FIG. 4 is a schematic view of a half-section of a shield employed in an embodiment of the present invention;
description of reference numerals:
1. a protective cover; 2. a drive mechanism; 3. a bracket set; 11. an opening; 12. an open cavity; 13. an air inlet pipeline; 14. an air outlet pipeline; 15. an extension tube; 16. a baffle plate; 121. a guide slope; 21. a lifting cylinder; 22. a fixing plate; 31. a connecting plate; 32. and (4) a column.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Referring to fig. 1 to 4 together, the on-line dust removing apparatus of the present invention will now be described. On-line dust collector is located protection casing 1 in the product outside and is used for driving including covering actuating mechanism 2 that protection casing 1 goes up and down, protection casing 1 has opening 11's opening cavity 12 for one end, intake stack 13 and air-out pipeline 14 have been seted up to the bottom of opening cavity 12, just the product can be located the inside of opening cavity 12, intake stack 13 with air-out pipeline 14 passes through opening cavity 12 is linked together.
Compared with the prior art, the online dust removal device provided by the invention has the advantages that the protective cover 1 can be directly covered on the outer side of a product, the air inlet pipeline 13 can blow air towards the inside of the open cavity 12, so that particle impurities and the like carried by the product are blown up to the inside of the open cavity 12 at high pressure, the air outlet pipeline 14 can perform air extraction operation, so that the particle impurities and the like flying up in the open cavity 12 and particle impurities still remaining on the product are sucked up, backflow is formed in the inside of the open cavity 12, the particle impurities and the like are blown away from the product, a good dust removal effect can be achieved, the whole online dust removal device can be integrated with a production line, online dust removal can be achieved only by driving the protective cover 1 to move up and down through the driving mechanism 2, the structure is simple, the production cost is low, and the processing efficiency of the whole production line cannot be.
Specifically, the shield 1 is an open cavity 12 having an opening 11 at one end, and the shape of the open cavity 12 may be cylindrical or prismatic, which is not limited herein. The bottom of the open cavity 12 is thick, and the air inlet duct 13 and the air outlet duct 14 are both directly arranged at the bottom of the open cavity 12, i.e. arranged on an end surface of the protective cover 1 far away from the opening 11.
Further, referring to fig. 3 to 4, as an embodiment of the online dust removing device provided by the present invention, the air outlet duct 14 is located at the center of the bottom of the open cavity 12, and the air inlet duct 13 is disposed around the air outlet duct 14. Specifically, the air-out pipeline 14 is located central point and puts, and air inlet pipe 13 encircles and establishes in the outside of air-out pipeline 14, and the pipe diameter of air-out pipeline 14 is greater than the pipe diameter of air inlet pipe 13, thereby can guarantee that air inlet pipe 13 gets into to the inside high-pressure gas that is of opening cavity 12, and the even injection of high-pressure gas is on the surface of product, and because collision between the air current makes more air current stagnate in central zone, rethread air-out pipeline 14 discharges, can guarantee that the dust removal effect of whole device is better this moment. Of course, according to practical situations and specific requirements, in other embodiments of the present invention, the air inlet duct 13 may be disposed at the center of the bottom of the open cavity 12, and the air outlet duct 14 is disposed around the outside of the air inlet duct 13, which is not limited herein.
Further, as a specific embodiment of the online dust removing device provided by the present invention, the air outlet duct 14 is connected to an air draft device (not shown), and the air inlet duct 13 is communicated with a high pressure air blowing device (not shown). Specifically, the one end that protection casing 1 was kept away from to air-out pipeline 14 is equipped with air-out pipe joint, should go out air pipe joint and can directly be connected with air extraction equipment to directly take out the inside gas of opening cavity 12, and this air extraction equipment can be connected with vacuum filter (not shown), can directly filter dust and impurity in the exhaust gas through vacuum filter, thereby play clean air's effect. The side of the air inlet duct 13 remote from the open cavity 12 is also provided with an air inlet pipe joint, which may be one air inlet pipe joint for each air inlet duct 13, or all air inlet ducts 13 are connected through an air inlet channel, and the air inlet pipe joints are connected with the air inlet channel, and then the air inlet pipe joints may be respectively connected with a high pressure air blowing device, or may be simultaneously connected with a high pressure air blowing device, and this is not limited herein.
Further, referring to fig. 4, as a specific embodiment of the online dust removing device provided by the present invention, a guide inclined plane 121 is disposed at the bottom of the open cavity 12, and the guide inclined plane 121 is inclined toward the air outlet duct 14. Specifically, direction inclined plane 121 is located opening cavity 12 and keeps away from one side of opening 11, and the one end of direction inclined plane 121 is connected with opening cavity 12's lateral wall, one end is connected with opening cavity 12's bottom surface in addition, and direction inclined plane 121 is for the bottom surface slope towards opening cavity 12, can play the guide effect to the air current this moment, make the gas that is located both sides can move towards air-out pipeline 14 at central authorities, guarantee that gas can be accurate blow off from air-out pipeline 14, avoid the gas that contains impurity to stop in opening cavity 12's edge, reduce the effect of dust removal.
Further, referring to fig. 3 and 4, as a specific embodiment of the online dust removing device provided by the present invention, a plurality of extension pipes 15 communicated with the air inlet pipe 13 are further disposed in the open cavity 12, and a length direction of the extension pipes 15 is consistent with a height direction of the open cavity 12. Specifically, the extension pipe 15 can extend the length of the air inlet duct 13, so that the air blown from the air inlet duct 13 can be directly blown downwards onto the surface of the product, thereby avoiding the problem of wind speed reduction caused by too large distance between the air inlet duct 13 and the product. Of course, according to practical conditions and specific requirements, in other embodiments of the present invention, the extension pipe 15 may further have a bent portion, so that high-pressure gas can be blown to the product from the side, which is not limited herein.
Further, referring to fig. 3 and 4, as an embodiment of the online dust removing device provided by the present invention, the length of the extension pipe 15 is less than the height of the open cavity 12. Specifically, one side of the opening cavity 12 close to the opening 11 is used for sleeving a product, and the opening cavity 12 close to the opening 11 can be directly attached to a supporting surface for supporting the product from one side, so that a closed cavity is formed by the opening cavity 12 and the bottom surface, and the product still needs to be accommodated in the opening cavity 12, so that the length of the extension pipe 15 is smaller than the height of the opening cavity 12, and the accommodating space of the product is reserved.
Further, referring to fig. 3 and 4, as an embodiment of the online dust removing device provided by the present invention, a baffle 16 for blocking the movement of the product is further disposed at one end of the extension pipe 15 away from the air inlet duct 13, and two ends of the baffle 16 are respectively connected to any two extension pipes 15 disposed oppositely. Specifically, the baffle 16 is transversely arranged in the opening cavity 12, and two ends of the baffle 16 can be directly fixed on the two oppositely-arranged extension pipes 15, so that the product can be pressed through the baffle 16, and the product is prevented from moving upwards due to the action of suction when air is pumped. The baffle 16 may also be directly fixed to the sidewall of the open cavity 12, which is not limited herein.
Further, referring to fig. 1, as a specific embodiment of the online dust removing device provided by the present invention, the driving device includes a lifting cylinder 21, and a movable end of the lifting cylinder 21 is fixedly connected to the protecting cover 1. Specifically, lift cylinder 21 is used for driving reciprocating of protection casing 1, moves extremely at the product the below of protection casing 1, protection casing 1 can move down and will under lift cylinder 21's drive the product cover is located in opening cavity 12, after the dust removal operation is accomplished, protection casing 1 can upwards rise under lift cylinder 21's drive, can not influence the continuation removal of product. The lifting cylinder 21 is provided with a fixed end and a movable end, the movable end can be directly fixedly connected with the protective cover 1, or the movable end and the protective cover 1 are fixedly connected through the fixing plate 22, so that the height of the protective cover 1 is controlled. Of course, according to practical situations and specific needs, in other embodiments of the present invention, the driving mechanism 2 may also be an electric push rod or other mechanisms capable of achieving lifting, and is not limited herein.
Further, referring to fig. 1, as a specific embodiment of the online dust removing device provided by the present invention, the online dust removing device further includes a support set 3 for supporting the lifting cylinder 21, where the support set 3 includes a connecting plate 31 for fixing a fixed end of the lifting cylinder 21 and upright posts 32 disposed on two opposite sides of the connecting plate 31. Specifically, the support group 3 is used for supporting the whole lifting cylinder 21 and the protective cover 1, the upright column 32 is generally directly fixed on a fixed part to support the connecting plate 31, and the lifting cylinder 21 is fixed on one side of the connecting plate 31, so that the whole online dust removal device is fixed and supported.
Referring to fig. 1 to 4, the present invention further provides an operation method of an online dust removing device, which includes the following steps:
the product moves to the lower part of the protective cover 1, the lifting cylinder 21 drives the protective cover 1 to move downwards and cover the product in the opening cavity 12, and a supporting surface for supporting the product and the opening cavity 12 form a closed space together;
the air outlet pipeline 14 can blow out high-pressure air under the driving of high-pressure blowing equipment and blow and lift particle impurities carried by the product through high-pressure blowing;
the air outlet pipeline 14 is driven by air extraction equipment to extract air from the closed space, and dust impurities adsorbed on the surface of the product and the closed space are extracted;
after the dust removal is finished, the lifting cylinder 21 lifts the protective cover 1, and the product is moved out of the lower part of the protective cover 1 under the driving of a transmission belt or other transmission mechanisms.
According to the operation method of the online dust removal device provided by the invention, the protective cover 1 can be directly covered on the outer side of a product, the air inlet pipeline 13 can blow air towards the inside of the open cavity 12, so that particle impurities and the like carried by the product are blown up to the inside of the open cavity 12 at high pressure, the air outlet pipeline 14 can perform air suction operation, so that the particle impurities and the like flying up in the open cavity 12 and particle impurities still remaining on the product are sucked up, backflow is formed in the inside of the open cavity 12, the particle impurities and the like are blown away from the product, a good dust removal effect can be achieved, the whole online dust removal device can be integrated with a production line, online dust removal can be achieved only by driving the protective cover 1 to move up and down through the driving mechanism 2, the structure is simple, the production cost is low, and the processing efficiency of the whole production line cannot be reduced.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (10)
1. On-line dust collector, its characterized in that includes:
the protective cover (1) can be covered on the outer side of a product, the protective cover (1) is an open cavity (12) with an opening (11) at one end, an air inlet pipeline (13) and an air outlet pipeline (14) are arranged at the bottom of the open cavity (12), the product can be positioned in the open cavity (12), and the air inlet pipeline (13) is communicated with the air outlet pipeline (14) through the open cavity (12); and
and the driving mechanism (2) is used for driving the protective cover (1) to lift.
2. The online dust removal device according to claim 1, wherein: the air outlet pipeline (14) is located in the center of the bottom of the opening cavity (12), and the air inlet pipeline (13) surrounds the air outlet pipeline (14).
3. The online dust removal device according to claim 1, wherein: the air outlet pipeline (14) is connected with an air draft device, and the air inlet pipeline (13) is communicated with a high-pressure air blowing device.
4. The online dust removal device according to claim 1, wherein: the bottom of the opening cavity (12) is provided with a guide inclined plane (121), and the guide inclined plane (121) faces the air outlet pipeline (14) in an inclined mode.
5. The online dust removal device according to claim 1, wherein: a plurality of extension pipes (15) communicated with the air inlet pipeline (13) are further arranged in the opening cavity (12), and the length direction of each extension pipe (15) is consistent with the height direction of the opening cavity (12).
6. The online dust removing device according to claim 5, wherein: the length of the extension pipe (15) is less than the height of the open cavity (12).
7. The online dust removing device according to claim 5, wherein: one end of the extension pipe (15) far away from the air inlet pipeline (13) is further provided with a baffle (16) used for blocking the movement of the product, and two ends of the baffle (16) are respectively connected with any two extension pipes (15) which are oppositely arranged.
8. The on-line dust removing device as set forth in any one of claims 1 to 7, wherein: the driving device comprises a lifting cylinder (21), and the movable end of the lifting cylinder (21) is fixedly connected with the protective cover (1).
9. The online dust removing device according to claim 8, wherein: the lifting cylinder (21) is characterized by further comprising a support group (3) used for supporting the lifting cylinder (21), wherein the support group (3) comprises a connecting plate (31) used for fixing the fixed end of the lifting cylinder (21) and upright posts (32) arranged on two opposite sides of the connecting plate (31).
10. Method of operating an online dedusting apparatus for operating an online dedusting apparatus as recited in any of claims 1 to 9, characterized in that: the method comprises the following steps:
the product moves to the position below the protective cover (1), the protective cover (1) moves downwards and covers the product in the opening cavity (12), and a closed space is formed in the opening cavity (12);
the air outlet pipeline (14) blows out high-pressure air and blows up the particle impurities carried by the product through high-pressure blowing;
the air outlet pipeline (14) is used for exhausting air and extracting dust impurities adsorbed on the surface of the product and in the closed space;
raising the protective cover (1) and removing the product below the protective cover (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911006748.1A CN110899240A (en) | 2019-10-22 | 2019-10-22 | Online dust removal device and operation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911006748.1A CN110899240A (en) | 2019-10-22 | 2019-10-22 | Online dust removal device and operation method thereof |
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| Publication Number | Publication Date |
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| CN110899240A true CN110899240A (en) | 2020-03-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911006748.1A Pending CN110899240A (en) | 2019-10-22 | 2019-10-22 | Online dust removal device and operation method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112246821A (en) * | 2020-10-30 | 2021-01-22 | 浙江华东工程建设管理有限公司 | Dust-proof equipment for mining area environment improvement |
-
2019
- 2019-10-22 CN CN201911006748.1A patent/CN110899240A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112246821A (en) * | 2020-10-30 | 2021-01-22 | 浙江华东工程建设管理有限公司 | Dust-proof equipment for mining area environment improvement |
| CN112246821B (en) * | 2020-10-30 | 2021-04-20 | 浙江华东工程建设管理有限公司 | Dust-proof equipment for mining area environment improvement |
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