CN110897234A - Method for producing protective clothing - Google Patents
Method for producing protective clothing Download PDFInfo
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- CN110897234A CN110897234A CN201911209221.9A CN201911209221A CN110897234A CN 110897234 A CN110897234 A CN 110897234A CN 201911209221 A CN201911209221 A CN 201911209221A CN 110897234 A CN110897234 A CN 110897234A
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- cloth
- sleeve
- main body
- conveying
- protective clothing
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- 230000001681 protective effect Effects 0.000 title claims abstract description 200
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 67
- 239000004744 fabric Substances 0.000 claims abstract description 335
- 238000003466 welding Methods 0.000 claims abstract description 111
- 238000005520 cutting process Methods 0.000 claims abstract description 67
- 238000000034 method Methods 0.000 claims abstract description 31
- 230000004927 fusion Effects 0.000 claims abstract description 28
- 238000010030 laminating Methods 0.000 claims abstract description 7
- 238000003475 lamination Methods 0.000 claims description 4
- 239000002699 waste material Substances 0.000 abstract description 16
- 230000002829 reductive effect Effects 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 4
- 238000010008 shearing Methods 0.000 abstract 1
- 230000008569 process Effects 0.000 description 10
- 238000000926 separation method Methods 0.000 description 5
- 238000009958 sewing Methods 0.000 description 5
- 230000036961 partial effect Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/12—Surgeons' or patients' gowns or dresses
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/10—Sleeves; Armholes
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/24—Hems; Seams
- A41D27/245—Hems; Seams made by welding or gluing
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/02—Handling garment parts or blanks, e.g. feeding, piling, separating or reversing
- A41H43/025—Folding, unfolding or turning over
- A41H43/0257—Folding
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/04—Joining garment parts or blanks by gluing or welding ; Gluing presses
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2200/00—Components of garments
- A41D2200/10—Belts
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
- Details Of Garments (AREA)
Abstract
The invention belongs to the technical field of medical protective clothing production, and particularly relates to a protective clothing production method, which comprises the following steps: manufacturing a protective clothing main body, mounting a waistband and/or buttons on main body cloth, cutting a collar of the main body cloth, folding the main body cloth, welding shoulder locking lines on the folded main body cloth, and forming, cutting and separating the welded main body cloth; manufacturing protective clothing sleeves, simultaneously performing edge covering fusion of elastic bands on a first sleeve cloth and a second sleeve cloth during conveying, laminating the first sleeve cloth and the second sleeve cloth after edge covering fusion, performing forming fusion on the laminated first sleeve cloth and second sleeve cloth, and shearing the formed and fused first sleeve cloth and second sleeve cloth; a protective garment body and protective garment sleeves are combined. By adopting the method to produce the protective clothing, the protective clothing can be matched with relevant equipment to be produced, so that the effect of automatic production is achieved, the production efficiency is improved, and waste materials are reduced.
Description
Technical Field
The invention belongs to the technical field of medical protective clothing production, and particularly relates to a protective clothing production method.
Background
The protective suit main body is assembled with parts such as protective suit sleeves and the like to finally present a complete protective suit, and the body part of a human body is protected by the protective suit main body. The protective clothing sleeves are assembled with the protective clothing main body, so that the protective clothing presents a complete body and protects the arms of a human body. In the prior art, the production process of the protective clothing adopts the steps of directly cutting raw materials to obtain the shapes of the front and back surfaces of the protective clothing, sewing the front and back surfaces of the protective clothing through manpower or equipment at related positions, obtaining a complete protective clothing main body after sewing, directly cutting the raw materials to obtain the shapes of the front and back surfaces of the protective clothing sleeves, sewing the front and back surfaces of the protective clothing sleeves through the manpower or equipment at related positions, obtaining a complete protective clothing sleeve after sewing, and finally manually sewing the produced protective clothing main body and the protective clothing sleeve to finally obtain a complete protective clothing finished product.
Disclosure of Invention
The invention aims to provide a method for producing protective clothing, and aims to solve the technical problems that the production efficiency of the protective clothing is low and more waste materials are generated in the prior art.
In order to achieve the above purpose, the method for producing protective clothing provided by the embodiment of the invention comprises the following steps:
s100: manufacturing a protective clothing main body, mounting a waistband and/or buttons on main body cloth, cutting a collar of the main body cloth, folding the main body cloth, cutting sleeve joints of the main body cloth, welding shoulder locking lines of the folded main body cloth, and forming, cutting and separating the welded main body cloth;
s200: manufacturing protective garment sleeves, conveying a first sleeve cloth and a second sleeve cloth in the same direction, simultaneously respectively performing edge covering fusion of a first elastic band and a second elastic band on the conveyed first sleeve cloth and second sleeve cloth, laminating the first sleeve cloth and the second sleeve cloth after edge covering fusion, performing forming fusion on the laminated first sleeve cloth and second sleeve cloth, and cutting the formed and fused first sleeve cloth and second sleeve cloth;
s300: and combining the protective clothing main body and the protective clothing sleeves, and fusing the formed protective clothing main body and the formed protective clothing sleeves to form the complete protective clothing.
Preferably, the step S100 specifically includes the following steps:
s110: carrying out servo unreeling on the main cloth along a working direction and conveying the main cloth;
s120: welding the waistband on the upward surface of the main body fabric during conveying, wherein the welded waistband is arranged along the direction vertical to the working direction;
s130: cutting the collar at the middle position of the main cloth during conveying;
s140: assembling the buttons at the edge positions of two sides of the main cloth during conveying;
s150: folding the waistband in conveying, wherein the folded waistband is arranged along the working direction;
s160: carrying out staggered folding on two sides of the main cloth during conveying;
s170: cutting the sleeve interface of the conveyed folded main body cloth;
s180: welding the shoulder lockstitch line on the main body cloth after being cut in conveying;
s190: and carrying out forming, cutting and separating on the main cloth after welding in conveying.
Preferably, the step S100 specifically includes the following steps:
s110: carrying out servo unreeling on the main cloth along a working direction and conveying the main cloth;
s120: welding the waistband on the upward surface of the main body fabric during conveying, wherein the welded waistband is arranged along the direction vertical to the working direction;
s130: cutting the collar at the middle position of the main cloth during conveying;
s140: folding the waistband in conveying, wherein the folded waistband is arranged along the working direction;
s150: carrying out staggered folding on two sides of the main cloth during conveying;
s160: cutting the sleeve interface of the conveyed folded main body cloth;
s170: welding the shoulder lockstitch line on the main body cloth after being cut in conveying;
s180: and carrying out forming, cutting and separating on the main cloth after welding in conveying.
Preferably, the step S100 specifically includes the following steps:
s110: carrying out servo unreeling on the main cloth along a working direction and conveying the main cloth;
s120: cutting the collar at the middle position of the main cloth during conveying;
s130: assembling the buttons at the edge positions of two sides of the main cloth during conveying;
s140: carrying out staggered folding on two sides of the main cloth during conveying;
s150: cutting the sleeve interface of the conveyed folded main body cloth;
s160: welding the shoulder lockstitch line on the main body cloth after being cut in conveying;
s170: and carrying out forming, cutting and separating on the main cloth after welding in conveying.
Preferably, in step S120, a waistband storing area is arranged on one side of the conveying direction of the main body fabric, when the main body fabric is conveyed to the waistband storing area, the conveying is stopped, the waistband storing area is used for carrying out the forming fusion of the waistband, the formed waistband is fused on the main body fabric, and the waistband is provided with two waistbands which are symmetrically fused along the central axis of the main body fabric respectively.
Preferably, in the step S140, when the first button mounting position of the main body fabric is conveyed to a button mounting point, the conveyed main body fabric is stopped, the first button is mounted, the conveying is continued after the first button is mounted, and the remaining buttons are sequentially suspended for mounting.
Preferably, the step S200 specifically includes the following steps:
s210: conveying the first sleeve cloth and the second sleeve cloth along the same direction, wherein the first sleeve cloth is positioned right above the second sleeve cloth;
s220: respectively placing a first elastic band and a second elastic band on a first side end and a second side end in the width direction of the first sleeve cloth and the second sleeve cloth during conveying;
s230: respectively reversely folding a first side end and a second side end of the width direction of the first sleeve cloth and the second sleeve cloth in conveying, and welding and wrapping edges along the length direction of the first sleeve cloth and the second sleeve cloth to wrap the first elastic band and the second elastic band;
s240: laminating the first sleeve cloth and the second sleeve cloth in conveying;
s250: welding the first sleeve fabric and the second sleeve fabric of the conveyed lamination layer along the width direction, and alternately forming a first row of welding lines and a second row of welding lines along the length direction of the first sleeve fabric and the second sleeve fabric of the lamination layer, wherein the inclination directions of the first row of welding lines and the second row of welding lines are opposite;
s260: and cutting along the first row of welding lines and the second row of welding lines to form a plurality of protective garment sleeves.
Preferably, in step S220, before the first elastic band is placed on the first sleeve fabric and the second elastic band is placed on the second sleeve fabric, the first elastic band and the second elastic band are stretched.
Preferably, in the step S250, the first row of welding lines includes two first welding lines arranged in parallel and a first non-welding line between the two first welding lines, and the second row of welding lines includes two second welding lines arranged in parallel and a second non-welding line between the two second welding lines;
in step S260, the first sleeve fabric and the second sleeve fabric of the laminate are cut along the first non-welded line and the second non-welded line.
Preferably, the step S300 specifically includes the following steps:
s310: collecting the protective suit main body and the protective suit sleeves which are formed and cut;
s320: one protective suit main body is matched with two protective suit sleeves to be combined and welded;
s330: and folding the combined and welded formed protective suit to form a finished product.
One or more technical schemes in the production method of the protective clothing provided by the embodiment of the invention have at least one of the following technical effects:
the method for producing the protective clothing comprises the steps of firstly processing a main body fabric into a protective clothing main body, carrying out waistband fusion welding or combination and matching between the waistband fusion welding and the button assembling on the main body fabric, carrying out next step of cutting on a collar of the protective clothing main body, conveying the cut main body fabric to the next step of folding, folding the waistband on the protective clothing main body fabric with the waistband, then folding the main body fabric, wrapping the waistband into the folded main body fabric through folding, ensuring smooth conveying of the main body fabric, carrying out sleeve joint cutting on the conveyed main body fabric, carrying out shoulder edge locking line fusion on the folded main body fabric, completing the final fusion welding of the protective clothing main body, finally carrying out cutting and separation on the protective clothing main body, and outputting the finished protective clothing main body. Secondly, for the protective clothing sleeves, conveying a first sleeve cloth and a second sleeve cloth in the same direction to ensure that the first sleeve cloth and the second sleeve cloth can perform the same process, meanwhile, performing edge wrapping fusion of elastic bands on the first sleeve cloth and the second sleeve cloth to ensure that the first sleeve cloth and the second sleeve cloth are provided with the elastic bands, forming upper layers and lower layers of the sleeves by overlapping the first sleeve cloth and the second sleeve cloth, then performing forming fusion to the upper layers and the lower layers to realize the forming of the protective clothing sleeves, and cutting and separating the formed protective clothing sleeves to obtain complete protective clothing sleeves. And finally, welding the molded protective suit main body and the molded protective suit sleeves to form a molded protective suit. By the method, the protective clothing is produced by the method, and finally, the production of the protective clothing can be matched with relevant equipment for production, so that the effect of automatic production is achieved, the production efficiency is improved, and waste materials are reduced by utilizing the change of typesetting.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
Fig. 1 is a flowchart of a method for producing protective clothing according to an embodiment of the present invention.
Fig. 2 is a flowchart of a method for producing a main body of protective clothing according to a method for producing protective clothing according to an embodiment of the present invention.
Fig. 3 is a flowchart of a method for producing a main body of protective clothing according to a method for producing protective clothing according to an embodiment of the present invention.
Fig. 4 is a flowchart of a method for producing a main body of protective clothing according to a method for producing protective clothing according to an embodiment of the present invention.
Fig. 5 is a flowchart of a method for producing sleeves for protective clothing according to a method for producing protective clothing according to an embodiment of the present invention.
Fig. 6 is a schematic flow chart of a method for producing a main body of protective clothing according to the method for producing protective clothing provided by the embodiment of the present invention.
Fig. 7 is a front view of a finished protective garment body in accordance with a method for producing a protective garment according to an embodiment of the present invention.
Fig. 8 is a back view of a finished protective garment body in accordance with a method for producing a protective garment according to an embodiment of the present invention.
Fig. 9 is a waistband welding drawing of a method for producing a main body of protective clothing according to a method for producing protective clothing according to an embodiment of the present invention.
Fig. 10 is a waistband folding view of a method for producing a main body of protective clothing according to a method for producing protective clothing according to an embodiment of the present invention.
Fig. 11 is a partial enlarged view of a in fig. 6.
FIG. 12 is a product weld layout pattern for a protective garment sleeve of a method of producing a protective garment according to an embodiment of the present invention.
Fig. 13 is an assembly view of a first sleeve fabric and a second sleeve fabric of a protective garment sleeve according to a method of manufacturing a protective garment according to an embodiment of the present invention.
Fig. 14 is a diagram of a sleeve finished product of protective garment sleeves according to a method of producing a protective garment according to an embodiment of the present invention.
Fig. 15 is a partial enlarged view of B in fig. 12.
Fig. 16 is a partial enlarged view of C in fig. 14.
Fig. 17 is a back view of a finished protective garment produced by a method for producing protective garments in accordance with an embodiment of the present invention.
FIG. 18 is a front view of a finished protective garment produced by a method for producing protective garments in accordance with an embodiment of the present invention.
Wherein, in the figures, the respective reference numerals:
10-main body cloth 11-neckline 12-button
13-sleeve interface 14-shoulder lockstitch line 20-waistband
30-waste 40-first sleeve cloth 41-first elastic band
42-second elastic band 43-hand cuff 44-shoulder cuff
45-first row of weld lines 46-second row of weld lines 50-second sleeve fabric
60-protective garment sleeves 451-first weld line 452-first non-weld line
461-second weld line 462-second non-weld line.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in FIGS. 1-2 and 5-18 of the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functionality throughout. The embodiments described below with reference to the drawings are exemplary and intended to be illustrative of the embodiments of the present invention, and should not be construed as limiting the invention.
In one embodiment of the present invention, as shown in fig. 1 to 18, a method for producing protective clothing is provided, which includes the following steps:
s100: manufacturing a protective clothing main body, installing a waistband 20 and/or buttons 12 on a main body fabric 10, cutting a neckline 11 on the main body fabric 10, folding the main body fabric 10, cutting a sleeve joint 13 on the main body fabric 10, welding shoulder lockstitch lines 14 on the folded main body fabric 10, and performing forming, cutting and separating on the welded main body fabric 10;
s200: manufacturing protective garment sleeves 60, conveying a first sleeve fabric 40 and a second sleeve fabric 50 in the same direction, simultaneously performing edge covering fusion of a first elastic band 41 and a second elastic band 42 on the conveyed first sleeve fabric 40 and second sleeve fabric 50 respectively, laminating the first sleeve fabric 40 and second sleeve fabric 50 subjected to edge covering fusion, performing forming fusion on the laminated first sleeve fabric 40 and second sleeve fabric 50, and cutting the first sleeve fabric 40 and second sleeve fabric 50 subjected to forming fusion;
s300: and combining the protective suit main body and the protective suit sleeves 60, and welding the formed protective suit main body and the formed protective suit sleeves 60 to form the complete protective suit.
The method for producing the protective clothing comprises the steps of firstly processing a main body fabric 10 into a protective clothing main body, carrying out waistband 20 fusion welding or combination and matching between two assembled buttons 12 on the main body fabric 10, then carrying out next step of cutting a collar 11 of the main body of the protective clothing, conveying the cut main body fabric 10 to the next step of folding, folding the waistband 20 on the main body fabric 10 with the waistband 20, then folding the main body fabric 10, wrapping the waistband 20 in the folded main body fabric 10 through folding to ensure smooth conveying of the main body fabric 10, carrying out sleeve connector 13 cutting on the main body fabric 10 in conveying, carrying out shoulder locking line 14 fusion welding on the folded main body fabric 10 to complete final fusion welding of the protective clothing main body, and finally carrying out cutting separation on the protective clothing main body, and outputting the finished protective clothing main body. Secondly, for the protective clothing sleeves 60, the first sleeve cloth 40 and the second sleeve cloth 50 are conveyed in the same direction, so that the first sleeve cloth 40 and the second sleeve cloth 50 can perform the same process, meanwhile, the first sleeve cloth 40 and the second sleeve cloth 50 are subjected to edge covering fusion of elastic bands, so that the first sleeve cloth 40 and the second sleeve cloth 50 are both provided with the elastic bands, the first sleeve cloth 40 and the second sleeve cloth 50 are overlapped to form upper and lower layers of the sleeves, then the upper and lower layers are subjected to forming fusion, so that the protective clothing sleeves 60 are formed, and the formed protective clothing sleeves 60 are cut and separated to obtain the complete protective clothing sleeves 60. Finally, the shaped body of the apparel is fused to the shaped sleeves 60 of the apparel to form a shaped apparel. By the method, the protective clothing is produced by the method, and finally, the production of the protective clothing can be matched with relevant equipment for production, so that the effect of automatic production is achieved, the production efficiency is improved, and the waste materials 30 are reduced by utilizing the change of typesetting.
The first embodiment.
In another embodiment of the present invention, as shown in fig. 2 and fig. 6 to 11, the step S100 specifically includes the following steps:
s110: the main cloth 10 is subjected to servo unreeling along a working direction and conveyed, and the main cloth 10 is subjected to servo unreeling conveying, so that the conveying speed adjustment and the conveying pause time control of the main cloth 10 in the whole process are realized;
s120: the waistband 20 is welded on the upward surface of the main cloth 10 in conveying, the waistband 20 is welded on the upward surface of the main cloth 10 in the conveying process, so that when the protective suit main body is output and formed, the waistband 20 does not need to be assembled independently, the working procedures are saved, the efficiency is improved, and the waistband 20 after welding is arranged in the direction perpendicular to the working direction, so that the position of the waistband 20 after the protective suit main body is formed is ensured;
s130: cutting the collar 11 at the middle position of the main body fabric 10 during conveying, and cutting the collar 11 at the middle position of the main body fabric 10 to prevent the collar 11 of the formed protective suit main body from deviating;
s140: the buttons 12 are assembled at the two side edges of the main cloth 10 during conveying, and the buttons 12 are mounted during conveying, so that the production process is saved, and the buttons 12 are more conveniently positioned;
s150: the waistband 20 during conveying is folded, the waistband 20 on the main body fabric 10 during conveying is folded, so that the waistband 20 does not influence the subsequent processes, and the folded waistband 20 is arranged along the working direction, so that the waistband 20 does not influence the whole process flow during conveying;
s160: carrying out staggered folding on two sides of the main cloth 10 during conveying, and carrying out staggered folding on two sides of the main cloth 10 to connect the edges of the two sides of the main cloth 10 in the conveying direction in a staggered manner, so that the buttons 12 assembled on the two sides of the main cloth 10 can be connected together in a lapped manner;
s170: the sleeve interfaces 13 are cut on the main body fabric 10 after folding in conveying, the sleeve interfaces 13 are cut on the main body fabric 10 during conveying, meanwhile, ultrasonic welding is carried out on the folded edges from the sleeve interfaces 13 backwards until the tail end of the protective garment main body to be formed, the boundary lines of the edges of the protective garment main body are clearer by carrying out ultrasonic welding on the folded edges, and meanwhile, the sleeves are conveniently installed by the sleeve interfaces 13;
s180: welding the shoulder lockstitch line 14 to the cut main body fabric 10 in conveying, determining the cutting position of the main body fabric 10 on the protective suit main body through ultrasonic welding of the shoulder lockstitch line 14 of the main body of the protective suit, and connecting the collar 11 and the sleeve interface 13 of the molded protective suit main body to avoid the occurrence of edge opening;
s190: the main body cloth 10 after welding during conveyance is cut and separated, and the main body cloth 10 during conveyance is cut to output the formed main body parts of the protective suit one by one.
The main cloth 10 is conveyed in a servo unreeling mode, the main cloth 10 in conveying is guaranteed to realize speed adjustment and pause opportunity control through servo unreeling, ultrasonic welding of the waistband 20 is carried out on the main cloth 10 in conveying, the assembly of the waistband 20 is not required to be carried out on a formed protective clothing main body through extra steps, the cutting of the neckline 11 is carried out on the middle position of the main cloth 10 of the waistband 20 after ultrasonic welding is finished, the position of the neckline 11 of the produced protective clothing main body is guaranteed, the assembly of the buttons 12 is carried out on two sides of the main cloth 10, the assembly of the buttons 12 of the formed protective clothing main body is realized, the smooth conveying of the main cloth 10 is guaranteed through folding of the waistband 20 on the main cloth 10 in conveying, the overlapping of two side edges is realized through the staggered folding of the two sides of the main cloth 10, the buttons 12 arranged on two sides of the main body fabric 10 can be in lap joint under the action of staggered folding, the main body fabric 10 after being folded is cut into the sleeve interfaces 13 on two sides, so that the sleeve interfaces 13 are guaranteed to be arranged on the protective clothing main body after being formed to realize the installation of the sleeves, the last ultrasonic fusion molding of the protective clothing main body is completed through the ultrasonic fusion determination of the shoulder lock side line 14, and the formed protective clothing main body is separated through cutting separation. By adopting the method to produce the protective clothing main body, the finally produced waste material 30 is only the waste material 30 produced when the collar 11 is cut and the protective clothing main body is formed in a separating way, the production of the waste material 30 is greatly reduced, the automatic production is carried out by adapting to a managing device, and the production efficiency is improved.
In another embodiment of the present invention, as shown in fig. 6 and 9 to 10, in the step S120, a storage area of the waistband 20 is disposed at one side of the conveying direction of the main body fabric 10, when the main body fabric 10 is conveyed to the storage area of the waistband 20, the conveying is stopped, the storage area of the waistband 20 performs forming and welding of the waistband 20, the formed waistband 20 is welded to the main body fabric 10, and two waistbands 20 are disposed, and the two waistbands 20 are symmetrically welded along the central axis of the main body fabric 10.
In another embodiment of the present invention, as shown in fig. 6, in the step S140, when the first mounting position of the button 12 on the main body fabric 10 is transported to the button 12 mounting point, the transported main body fabric 10 is stopped, the first button 12 is mounted, and after the first mounting position is completed, the transport is continued, and the mounting of the remaining buttons 12 is sequentially suspended.
In another embodiment of the present invention, as shown in fig. 5 and fig. 12 to 16, the step S200 specifically includes the following steps:
s210: conveying the first sleeve fabric 40 and the second sleeve fabric 50 in the same direction to ensure that the first sleeve fabric 40 and the second sleeve fabric 50 can simultaneously perform the same process, wherein the first sleeve fabric 40 is positioned right above the second sleeve fabric 50, and the first sleeve fabric 40 is arranged right above the second sleeve fabric 50 to ensure that the projection of the first sleeve fabric 40 overlaps the second sleeve fabric 50, and the conveying direction of the first sleeve fabric 40 and the second sleeve fabric 50 is shown by an arrow at the upper part of fig. 2;
s220: respectively placing a first elastic band 41 and a second elastic band 42 at a first side end and a second side end in the width direction of the first sleeve cloth 40 and the second sleeve cloth 50 under conveyance to ensure that the first sleeve cloth 40 and the second sleeve cloth 50 respectively receive the first elastic band 41 and the second elastic band 42 at the same time, wherein the width direction of the first sleeve cloth 40 and the second sleeve cloth 50 can be specifically referred to the transverse direction shown in fig. 2, and wherein the conveying direction of the first elastic band 41 and the second elastic band 42 is placed at the first side end and the second side end in the width direction of the first sleeve cloth 40 and the second sleeve cloth 50 under conveyance respectively and is referred to the arrow in the upper part of fig. 3;
s230: respectively reversely folding a first side end and a second side end of the first sleeve fabric 40 and the second sleeve fabric 50 in the width direction during conveying, wrapping a first elastic band 41 and a second elastic band 42 in a wrapping edge through the reverse folding, and welding the wrapping edge along the length direction of the first sleeve fabric 40 and the second sleeve fabric 50 to wrap the first elastic band 41 and the second elastic band 42, so that the first elastic band 41 and the second elastic band 42 can be respectively and firmly fixed on the first sleeve fabric 40 and the second sleeve fabric 50 through the welding of the wrapping edge, wherein the length direction of the first sleeve fabric 40 and the second sleeve fabric 50 can be specifically referred to the longitudinal direction shown in fig. 2;
s240: laminating the first sleeve fabric 40 and the second sleeve fabric 50 in conveying to form a laminated layer which is the same up and down;
s250: welding the first sleeve fabric 40 and the second sleeve fabric 50 of the conveyed laminated layer in the width direction, wherein the laminated layer formed by the first sleeve fabric 40 and the second sleeve fabric 50 can be partially combined together by welding, and a first row of welding lines 45 and a second row of welding lines 46 are alternately formed along the length direction of the laminated first sleeve fabric 40 and second sleeve fabric 50, wherein the laminated layer is divided into connected protective garment sleeves 60 by alternately forming the first row of welding lines 45 and the second row of welding lines 46, wherein the first row of welding lines 45 and the second row of welding lines 46 are arranged in the opposite direction of inclination, and the connected protective garment sleeves 60 are provided with hand sleeve openings 43 and shoulder openings 44 by arranging the first row of welding lines 45 and the second row of welding lines 46 in the opposite direction of inclination;
s260: the first and second rows of weld lines 45, 46 are cut to form a plurality of protective garment sleeves 60, and the first and second rows of weld lines 45, 46 are cut to form welded, shaped protective garment sleeves 60.
The method for producing the protective clothing sleeves 60 according to the embodiment of the invention comprises the steps of processing a first sleeve fabric 40 and a second sleeve fabric 50 into the protective clothing sleeves 60, conveying the first sleeve fabric 40 and the second sleeve fabric 50 in the same direction to ensure that the first sleeve fabric 40 and the second sleeve fabric 50 are subjected to the same process at the same time, arranging the first sleeve fabric 40 right above the second sleeve fabric 50 to ensure that the first sleeve fabric 40 and the second sleeve fabric 50 are subjected to the same process on the same vertical plane, preventing the first elastic band 41 and the second elastic band 42 from being applied to the first side end and the second side end of the conveyed first sleeve fabric 40 and second sleeve fabric 50 respectively at the first side end and the second side end to ensure that the two ends are subjected to the elastic band simultaneously, reversely folding the first side end and the second side end after the first elastic band 41 and the second elastic band 42 are placed, and then welding the reversely folded parts, thereby obtaining an edge with the elastic band and wrapping the elastic band in the hem. Further, the first sleeve fabric 40 and the second sleeve fabric 50 are laminated so that the first sleeve fabric 40 and the second sleeve fabric 50 are combined to form the upper and lower surfaces, the laminated first sleeve fabric 40 and second sleeve fabric 50 are welded in the width direction to form the first row of weld lines 45 and second row of weld lines 46 alternately, and since the openings of the hand cuff 43 and shoulder cuff 44 portions of the sleeves are different in size, the first row of weld lines 45 and second row of weld lines 46 are arranged in the opposite directions in the inclination directions, and then cut along the first row of weld lines 45 and second row of weld lines 46 to form a plurality of molded protective garment sleeves 60. By the method, the protective clothing sleeves 60 are cut and welded by the two materials to obtain the plurality of protective clothing sleeves 60 which are orderly arranged on the materials, so that waste materials 30 generated by the production of the protective clothing sleeves 60 are not too much, and the waste of raw materials is reduced.
In another embodiment of the present invention, as shown in fig. 12 to 13, in the step S220, before the first elastic band 41 is placed on the first sleeve fabric 40 and the second elastic band 42 is placed on the second sleeve fabric 50, the first elastic band 41 and the second elastic band 42 are stretched, and the first elastic band 41 and the second elastic band 42 are stretched before the first elastic band 41 and the second elastic band 42 are prevented, so that the slackness of the placed first elastic band 41 and the placed second elastic band 42 is optimized.
In another embodiment of the present invention, as shown in fig. 12 and 14 to 16, in the step S250, the first row of welding lines 45 includes two first welding lines 451 arranged in parallel and a first non-welding line 452 between the two first welding lines 451, the first welding lines 451 and the first non-welding lines 452 are arranged to prevent the protective garment sleeve 60 from being opened at both sides when cutting is performed, the second row of welding lines 46 includes two second welding lines 461 arranged in parallel and a second non-welding line 462 between the two second welding lines 461, and the second welding lines 461 and the second non-welding lines 462 are arranged to prevent the protective garment sleeve 60 from being opened at both sides when cutting is performed.
In step S260, the first sleeve fabric 40 and the second sleeve fabric 50 are laminated along the first non-welded line 452 and the second non-welded line 462 by cutting the laminated first sleeve fabric 40 and second sleeve fabric 50 along the first non-welded line 452 and the second non-welded line 462, thereby ensuring the two-side finishing of the cut protective garment sleeve 60.
In another embodiment of the present invention, as shown in fig. 1 and fig. 17 to 18, the step S300 specifically includes the following steps:
s310: collecting the protective suit main body after the forming and cutting and the protective suit sleeves 60 after the forming and cutting are finished, and collecting the protective suit main body after the cutting and the protective suit sleeves 60 after the cutting and the forming, so that the next process can be conveniently carried out through arrangement and distribution;
s320: one protective suit main body is matched with two protective suit sleeves 60 to be combined and welded, the shoulder cuffs 44 of the protective suit sleeves 60 are welded with the sleeve interfaces 13 of the protective suit main body, and two protective suit sleeves 60 are correspondingly arranged on each protective suit main body through the finishing and distribution of the previous step, so that the three parts are combined and welded to form a complete protective suit;
s330: the formed protective suit after the combination welding is turned over to form a finished product, and because the protective suit main body and the two protective suit sleeves 60 are in a state that the inner sides face outwards when the combination welding is carried out, the protective suit after the combination welding is also in a state that the inner sides face outwards, and the protective suit after the combination welding is convenient to take by turning over the protective suit after the combination welding so that the protective suit is in a use state.
Example two.
As shown in fig. 3 and fig. 6, in the present embodiment, the main difference from the first embodiment is that: the step S100 specifically includes the following steps:
s110: performing servo unreeling on the main cloth 10 along a working direction and conveying the main cloth;
s120: welding the waistband 20 on the upward surface of the main body fabric 10 during conveying, wherein the welded waistband 20 is arranged along the direction perpendicular to the working direction;
s130: cutting the neckline 11 at the middle position of the main cloth 10 in conveying;
s140: folding the waistband 20 in conveying, wherein the folded waistband 20 is arranged along the working direction;
s150: carrying out staggered folding on two sides of the main cloth 10 in conveying;
s160: cutting the sleeve interface 13 of the main body fabric 10 after folding during conveying;
s170: welding the shoulder lockstitch line 14 to the cut main body fabric 10 during conveying;
s180: and carrying out forming, cutting and separating on the main cloth 10 after welding in conveying.
The method for producing the protective clothing main body comprises the steps of processing a main body fabric 10 into the protective clothing main body, conveying the main body fabric 10 in a servo unreeling mode, ensuring that the main body fabric 10 in conveying realizes speed adjustment and pause time control through servo unreeling, carrying out ultrasonic welding on a waistband 20 on the main body fabric 10 in conveying, enabling the formed protective clothing main body to be assembled without extra steps, cutting a collar 11 at the middle position of the main body fabric 10 after the waistband 20 is welded by ultrasonic welding, ensuring the position of the collar 11 of the produced protective clothing main body, folding the waistband 20 on the main body fabric 10 in conveying to ensure the smooth conveying of the main body fabric 10, overlapping two side edges by carrying out staggered folding on the main body fabric 10, and cutting two side connectors 13 on the folded main body fabric 10, therefore, the formed protective suit main body is provided with the sleeve interfaces 13 for installing the sleeves, the last ultrasonic welding forming of the protective suit main body is completed through the ultrasonic welding determination of the shoulder lockstitch lines 14, and the formed protective suit main bodies are separated through cutting separation. By adopting the method to produce the protective clothing main body, the finally produced waste material 30 is only the waste material 30 produced when the collar 11 is cut and the protective clothing main body is formed in a separating way, the production of the waste material 30 is greatly reduced, the automatic production is carried out by adapting to a managing device, and the production efficiency is improved.
The rest of this embodiment is the same as the first embodiment, and the unexplained features in this embodiment are explained by the first embodiment, which is not described herein again.
Example three.
As shown in fig. 4 and 6, in the present embodiment, the main difference from the first embodiment is that: the step S100 specifically includes the following steps:
s110: performing servo unreeling on the main cloth 10 along a working direction and conveying the main cloth;
s120: cutting the neckline 11 at the middle position of the main cloth 10 in conveying;
s130: assembling the buttons 12 at the two side edges of the main cloth 10 in conveying;
s140: carrying out staggered folding on two sides of the main cloth 10 in conveying;
s150: cutting the sleeve interface 13 of the main body fabric 10 after folding during conveying;
s160: welding the shoulder lockstitch line 14 to the cut main body fabric 10 during conveying;
s170: and carrying out forming, cutting and separating on the main cloth 10 after welding in conveying.
The method for producing the protective clothing main body comprises the steps of processing a main body fabric 10 into the protective clothing main body, conveying the main body fabric 10 in a servo unreeling mode to ensure that the main body fabric 10 in conveying realizes speed adjustment and pause opportunity control through servo unreeling, cutting a collar 11 at the middle position of the main body fabric 10 to ensure the position of the collar 11 of the produced protective clothing main body, assembling buttons 12 at two sides of the main body fabric 10 to realize button 12 assembly of a formed protective clothing main body, overlapping edges at two sides by performing staggered folding on the main body fabric 10 to ensure that the buttons 12 arranged at two sides of the main body fabric 10 can be overlapped together under the action of staggered folding, and cutting sleeve interfaces 13 at two sides of the folded main body fabric 10 to ensure that the formed protective clothing main body is provided with the sleeve interfaces 13 for realizing sleeve installation, the final ultrasonic welding forming of the protective suit main bodies is completed by the ultrasonic welding determination of the shoulder lockstitch lines 14, and the formed protective suit main bodies are separated by cutting separation. By adopting the method to produce the protective clothing main body, the finally produced waste material 30 is only the waste material 30 produced when the collar 11 is cut and the protective clothing main body is formed in a separating way, the production of the waste material 30 is greatly reduced, the automatic production is carried out by adapting to a managing device, and the production efficiency is improved.
The rest of this embodiment is the same as the first embodiment, and the unexplained features in this embodiment are explained by the first embodiment, which is not described herein again.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. A method for producing protective clothing is characterized by comprising the following steps:
s100: manufacturing a protective clothing main body, mounting a waistband and/or buttons on main body cloth, cutting a collar of the main body cloth, folding the main body cloth, cutting sleeve joints of the main body cloth, welding shoulder locking lines of the folded main body cloth, and forming, cutting and separating the welded main body cloth;
s200: manufacturing protective garment sleeves, conveying a first sleeve cloth and a second sleeve cloth in the same direction, simultaneously respectively performing edge covering fusion of a first elastic band and a second elastic band on the conveyed first sleeve cloth and second sleeve cloth, laminating the first sleeve cloth and the second sleeve cloth after edge covering fusion, performing forming fusion on the laminated first sleeve cloth and second sleeve cloth, and cutting the formed and fused first sleeve cloth and second sleeve cloth;
s300: and combining the protective clothing main body and the protective clothing sleeves, and fusing the formed protective clothing main body and the formed protective clothing sleeves to form the complete protective clothing.
2. The method of producing protective clothing according to claim 1, wherein: the step S100 specifically includes the following steps:
s110: carrying out servo unreeling on the main cloth along a working direction and conveying the main cloth;
s120: welding the waistband on the upward surface of the main body fabric during conveying, wherein the welded waistband is arranged along the direction vertical to the working direction;
s130: cutting the collar at the middle position of the main cloth during conveying;
s140: assembling the buttons at the edge positions of two sides of the main cloth during conveying;
s150: folding the waistband in conveying, wherein the folded waistband is arranged along the working direction;
s160: carrying out staggered folding on two sides of the main cloth during conveying;
s170: cutting the sleeve interface of the conveyed folded main body cloth;
s180: welding the shoulder lockstitch line on the main body cloth after being cut in conveying;
s190: and carrying out forming, cutting and separating on the main cloth after welding in conveying.
3. The method of producing protective clothing according to claim 1, wherein: the step S100 specifically includes the following steps:
s110: carrying out servo unreeling on the main cloth along a working direction and conveying the main cloth;
s120: welding the waistband on the upward surface of the main body fabric during conveying, wherein the welded waistband is arranged along the direction vertical to the working direction;
s130: cutting the collar at the middle position of the main cloth during conveying;
s140: folding the waistband in conveying, wherein the folded waistband is arranged along the working direction;
s150: carrying out staggered folding on two sides of the main cloth during conveying;
s160: cutting the sleeve interface of the conveyed folded main body cloth;
s170: welding the shoulder lockstitch line on the main body cloth after being cut in conveying;
s180: and carrying out forming, cutting and separating on the main cloth after welding in conveying.
4. The method of producing protective clothing according to claim 1, wherein: the step S100 specifically includes the following steps:
s110: carrying out servo unreeling on the main cloth along a working direction and conveying the main cloth;
s120: cutting the collar at the middle position of the main cloth during conveying;
s130: assembling the buttons at the edge positions of two sides of the main cloth during conveying;
s140: carrying out staggered folding on two sides of the main cloth during conveying;
s150: cutting the sleeve interface of the conveyed folded main body cloth;
s160: welding the shoulder lockstitch line on the main body cloth after being cut in conveying;
s170: and carrying out forming, cutting and separating on the main cloth after welding in conveying.
5. The method of producing protective clothing according to claim 2, wherein: in step S120, a waistband storing area is arranged on one side of the conveying direction of the main body fabric, when the main body fabric is conveyed to the waistband storing area, conveying is stopped, the waistband storing area is used for carrying out forming fusion of the waistband, the formed waistband is fused to the main body fabric, and the waistband is provided with two or two waistband which are symmetrically fused along the central axis of the main body fabric.
6. The method of producing protective clothing according to claim 2, wherein: in the step S140, when the first button mounting position of the main body fabric is conveyed to a button mounting point, the conveyed main body fabric is stopped, the first button is mounted, and after the first button mounting position is completed, the main body fabric is continuously conveyed, and the remaining buttons are sequentially suspended for mounting.
7. The method of producing protective clothing according to claim 1, wherein: the step S200 specifically includes the following steps:
s210: conveying the first sleeve cloth and the second sleeve cloth along the same direction, wherein the first sleeve cloth is positioned right above the second sleeve cloth;
s220: respectively placing a first elastic band and a second elastic band on a first side end and a second side end in the width direction of the first sleeve cloth and the second sleeve cloth during conveying;
s230: respectively reversely folding a first side end and a second side end of the width direction of the first sleeve cloth and the second sleeve cloth in conveying, and welding and wrapping edges along the length direction of the first sleeve cloth and the second sleeve cloth to wrap the first elastic band and the second elastic band;
s240: laminating the first sleeve cloth and the second sleeve cloth in conveying;
s250: welding the first sleeve fabric and the second sleeve fabric of the conveyed lamination layer along the width direction, and alternately forming a first row of welding lines and a second row of welding lines along the length direction of the first sleeve fabric and the second sleeve fabric of the lamination layer, wherein the inclination directions of the first row of welding lines and the second row of welding lines are opposite;
s260: and cutting along the first row of welding lines and the second row of welding lines to form a plurality of protective garment sleeves.
8. The method of producing protective clothing according to claim 7, wherein: in step S220, before the first elastic band is placed on the first sleeve fabric and the second elastic band is placed on the second sleeve fabric, the first elastic band and the second elastic band are stretched.
9. The method of producing protective clothing according to claim 7, wherein: in the step S250, the first row of welding lines includes two first welding lines arranged in parallel and a first non-welding line located between the two first welding lines, and the second row of welding lines includes two second welding lines arranged in parallel and a second non-welding line located between the two second welding lines;
in step S260, the first sleeve fabric and the second sleeve fabric of the laminate are cut along the first non-welded line and the second non-welded line.
10. The method of producing protective clothing according to claim 1, wherein: the step S300 specifically includes the following steps:
s310: collecting the protective suit main body and the protective suit sleeves which are formed and cut;
s320: one piece of the protective clothing main body is matched with two pieces of the protective clothing sleeves to be combined and welded;
s330: and folding the combined and welded formed protective suit to form a finished product.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911209221.9A CN110897234B (en) | 2019-11-30 | 2019-11-30 | Method for producing protective clothing |
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| CN201911209221.9A CN110897234B (en) | 2019-11-30 | 2019-11-30 | Method for producing protective clothing |
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| CN110897234A true CN110897234A (en) | 2020-03-24 |
| CN110897234B CN110897234B (en) | 2022-12-02 |
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| CN111546656A (en) * | 2020-05-13 | 2020-08-18 | 台州市中心医院（台州学院附属医院） | Protective clothing one-step forming automation equipment and use method thereof |
| CN113519924A (en) * | 2021-06-21 | 2021-10-22 | 浙江润泰自动化科技有限公司 | Protective clothing production facility |
| CN113519925A (en) * | 2021-06-21 | 2021-10-22 | 浙江润泰自动化科技有限公司 | Method for producing protective clothing |
| WO2023176930A1 (en) * | 2022-03-17 | 2023-09-21 | 株式会社瑞光 | Garment production method |
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| WO2023176930A1 (en) * | 2022-03-17 | 2023-09-21 | 株式会社瑞光 | Garment production method |
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|---|---|
| CN110897234B (en) | 2022-12-02 |
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