CN110893457A - Die casting die mold core temperature regulating device - Google Patents
Die casting die mold core temperature regulating device Download PDFInfo
- Publication number
- CN110893457A CN110893457A CN201811063253.8A CN201811063253A CN110893457A CN 110893457 A CN110893457 A CN 110893457A CN 201811063253 A CN201811063253 A CN 201811063253A CN 110893457 A CN110893457 A CN 110893457A
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- Prior art keywords
- temperature
- water
- oil
- die
- control system
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- 238000004512 die casting Methods 0.000 title claims abstract description 25
- 230000001105 regulatory effect Effects 0.000 title claims description 6
- 239000007789 gas Substances 0.000 claims description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 239000000112 cooling gas Substances 0.000 claims description 9
- 238000001816 cooling Methods 0.000 abstract description 4
- 239000003921 oil Substances 0.000 description 23
- 238000000034 method Methods 0.000 description 16
- 238000005266 casting Methods 0.000 description 7
- 239000002184 metal Substances 0.000 description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/2218—Cooling or heating equipment for dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/32—Controlling equipment
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention discloses a die-casting die core temperature control device, which is arranged in a die-casting die core, and comprises a movable and fixed die core, a water-oil pipeline, an air circuit, a temperature sensor, an air circuit control system and a die temperature controller, wherein the water-oil pipeline, the air circuit and the temperature sensor are arranged in the movable and fixed die core, cooling air is introduced into the air circuit, the water-oil pipeline is arranged in the movable and fixed die core, the air circuit is connected with the air circuit control system, and the temperature sensor is connected with the air circuit control system through a cable guide.
Description
Technical Field
The invention belongs to the field of metal die casting processes, and particularly relates to a die core temperature control device of a die casting die.
Background
The die casting process is a process for unifying pressure, speed and time by using three major factors such as a machine, a die, an alloy and the like. The pressure is used for metal hot working, and the pressure is the main characteristic of a die casting process to distinguish other casting methods. Pressure casting is a special casting method which is developed faster in the modern metal processing technology and has less cutting and no cutting. The method is a process of filling a casting mold with molten metal at high pressure and high speed, and crystallizing and solidifying the molten metal at high pressure to form a casting. High pressure and high speed are the main features of die casting.
The process of filling the cavity with metal during die casting is a process of unifying technological factors such as pressure, speed, temperature, time and the like. Meanwhile, the process factors influence each other, restrict each other and complement each other. Only by properly selecting and adjusting these factors to be in harmony, the desired results can be achieved. Therefore, in the die-casting process, the manufacturability of the casting structure, the advancement of a die-casting die, the performance and the structure of the die-casting machine, the adaptability of die-casting alloy selection and the normalization of a smelting process are emphasized; the important effects of the process parameters such as pressure, temperature and time on the quality of the casting are more important. Significant control of these parameters should be emphasized during the die casting process.
Disclosure of Invention
The invention aims to provide a die-casting die core temperature control device.
The purpose of the invention can be realized by the following technical scheme:
a temperature control device for a die-casting die core is arranged in the die-casting die core,
temperature regulating device is including moving and deciding mold core 1, water oil pipeline 2, gas circuit 3, temperature sensor 4, gas circuit control system 5, mould temperature machine 6, water oil pipeline 2, gas circuit 3 and temperature sensor 4 set up and moving and deciding in mold core 1, water oil pipeline 2 sets up and moving and deciding in mold core 1, temperature sensor 4 sets up and moving and deciding in mold core 1, water oil pipeline 2 sets up a plurality ofly, temperature sensor 4 sets up a plurality ofly.
Cooling gas is introduced into the gas path 3, and the gas path 3 is arranged according to the molded surface;
the water and oil pipeline 2 is connected with the mold temperature controller 6 through a pipeline, the gas circuit 3 is connected with the gas circuit control system 5, and the temperature sensor 4 is connected with the gas circuit control system 5 through a guide cable.
Preferably, the top end of the temperature sensor 4 is close to the upper surface of the movable and fixed mold core 1.
Preferably, the mold temperature controller 6 includes a water temperature controller.
Preferably, the mold temperature controller 6 includes an oil temperature controller.
Preferably, the number of the air paths 3 is multiple, and the multiple air paths 3 are independently connected with an air path control system 5.
Preferably, the mold temperature controller 6 is connected to the plurality of water-oil pipelines 2, and the plurality of water-oil pipelines 2 are connected in series.
Preferably, the number of the mold temperature controllers 6 is 1-4, each mold temperature controller 6 is connected with a plurality of water and oil pipelines 2, and the plurality of water and oil pipelines 2 are connected in series.
Preferably, the cooling gas is a cooling gas.
Preferably, water or oil is introduced into the water-oil pipeline 2.
The invention has the beneficial effects that:
the die-casting die core can automatically regulate and control the temperature, is instant and accurate in temperature regulation and control, improves the qualification rate of parts, improves the production efficiency, and is suitable for die-casting die cores with various structures.
Drawings
Fig. 1 is a schematic structural diagram of a die core temperature control device of a die casting die.
In the figure: 1-moving and fixing mold cores; 2-oil-water pipeline; 3-gas path; 4-a temperature sensor; 5-a gas circuit control system; 6-mold temperature controller.
FIG. 2 is a schematic diagram of a system control process of the temperature control device shown in FIG. 1.
Detailed Description
The technical scheme of the invention is further described by combining the attached drawings:
a temperature control device for a die-casting die core is arranged in the die-casting die core and comprises a movable and fixed die core 1, a water-oil pipeline 2, a gas circuit 3, a temperature sensor 4, a gas circuit control system 5 and a die temperature controller 6, wherein the water-oil pipeline 2, the gas circuit 3 and the temperature sensor 4 are arranged in the movable and fixed die core 1;
cooling gas is introduced into the gas path 3, and the gas path 3 is arranged according to the molded surface;
the water and oil pipeline 2 is connected with the mold temperature controller 6 through a pipeline, the gas circuit 3 is connected with the gas circuit control system 5, and the temperature sensor 4 is connected with the gas circuit control system 5 through a guide cable. Data tested by the temperature sensor 4 are fed back to the gas circuit control system 5 timely and effectively, and the gas circuit control system 5 adjusts the gas working state of each different position of the gas circuit 3 according to the tested temperature data.
In the present embodiment, the number of the water and oil pipelines 2 is plural, and the number of the temperature sensors 4 is plural.
In this embodiment, the number of the air paths 3 is multiple, and the multiple air paths 3 are independently connected with the air path control system 5. Cooling gas is introduced into the gas path 3. Preferably, the cooling gas is nitrogen. The gas circuit control system 5 controls the flow rate of the gas in the gas circuit 3. The air paths 3 are arranged according to the molded surface, so that the protruding parts of the movable and fixed mold cores 1 or the structure with poor cooling can achieve the purpose of local cooling by arranging the air paths 3.
In this embodiment, the mold temperature controller 6 includes one of a water temperature controller and an oil temperature controller.
In this embodiment, the number of the mold temperature controllers 6 is 1 to 4. Preferably, there are 2 die warmers 6. Wherein, each mould temperature controller 6 is connected with a plurality of water oil pipelines 2 respectively, and a plurality of water oil pipelines 2 are connected in series. The water-oil pipeline 2 is filled with water or oil or other liquid capable of controlling temperature.
The working principle is as follows:
according to the invention, the mold temperature controller 6 preheats the mold in the early stage of production and cools the mold in the production process, and water or oil flowing out of the mold temperature controller 6 adjusts the temperature of different positions of the movable mold core 1 through the water-oil pipeline 2. The temperature sensor 4 tests the temperatures of the movable and fixed mold cores 1 at different positions, the tested temperature data are fed back to the air path control system 5 in real time, and the air path control system 5 regulates and controls the airflow state of the air path 3 to locally cool after obtaining the temperature data, so that accurate temperature control is realized.
Control system principle: as shown in the attached figure 2, the temperature control device is controlled by a PLC control system in a general control way, parameters are set before operation, a heating instruction is given by the PLC control system, a digital quantity output module receives the instruction of the PLC control system and then converts the instruction into a digital signal to be transmitted to a silicon controlled output module, the heating temperature module is controlled in a mold temperature controller, then the silicon controlled output module controls heating output, when the temperature does not reach the set parameter temperature, the silicon controlled output module continues to work, and when the temperature reaches the required temperature, the silicon controlled output module stops heating; the temperature control device also comprises a temperature acquisition function, wherein a thermocouple acquires temperature, a temperature sensor acquires temperature in the temperature acquisition function, and the thermocouple converts a temperature signal into a thermal electromotive force signal after acquiring the temperature and transmits the thermal electromotive force signal to a PLC control system; the PLC control system compares the temperature acquired by the thermocouple with a set temperature difference to determine whether the temperature exceeds the set upper limit, if so, the PLC control system controls the gas path control system, the gas path control system sends a cooling signal to the AO output module, the AO output module converts the signal, the gas path control system controls the electric proportional valve, the temperature difference is larger, the opening of the proportional valve is larger, the gas flow is larger, the temperature difference is smaller, the opening of the proportional valve is smaller, and the gas flow is smaller; the set of temperature control device further comprises an AI input module, wherein the AI input module is used for collecting the flow of gas, and the collected flow of gas is transmitted to the PLC control system by the AI input module.
Finally, it should be noted that: although the present invention has been described in detail with reference to the above embodiments, it should be understood by those skilled in the art that: modifications and equivalents may be made thereto without departing from the spirit and scope of the invention, and the appended claims are intended to cover such modifications and equivalents as fall within the true spirit and scope of the invention.
Claims (9)
1. The utility model provides a die casting die mold core temperature regulating device, temperature regulating device sets up in the die casting die mold core, its characterized in that:
temperature regulating device is including moving and deciding mold core (1), water oil pipeline (2), gas circuit (3), temperature sensor (4), gas circuit control system (5), mould temperature machine (6), water oil pipeline (2), gas circuit (3) and temperature sensor (4) set up and are moving and decide in mold core (1), water oil pipeline (2) set up and are moving and decide in mold core (1), temperature sensor (4) set up and are moving and decide in mold core (1), water oil pipeline (2) set up a plurality ofly, temperature sensor (4) set up a plurality ofly.
Cooling gas is introduced into the gas path (3), and the gas path (3) is arranged according to the molded surface;
the water-oil pipeline (2) is connected with the mold temperature controller (6) through a pipeline, the gas circuit (3) is connected with the gas circuit control system (5), and the temperature sensor (4) is connected with the gas circuit control system (5) through a guide cable.
2. The temperature control device of claim 1, wherein: the top end of the temperature sensor (4) is close to the upper surface of the movable and fixed mold core (1).
3. The temperature control device of claim 1, wherein: the mold temperature controller (6) comprises a water temperature controller.
4. The temperature control device of claim 1, wherein: the mold temperature controller (6) comprises an oil temperature controller.
5. The temperature control device of claim 1, wherein: the air paths (3) are arranged in a plurality of numbers, and the air paths (3) are independently connected with the air path control system (5).
6. The temperature control device of claim 1, wherein: the mould temperature machine (6) is connected with a plurality of water-oil pipelines (2) respectively, and the water-oil pipelines (2) are connected in series.
7. The temperature control device of claim 1, wherein: the number of the mould temperature controllers (6) is 1-4, each mould temperature controller (6) is respectively connected with a plurality of water-oil pipelines (2), and the water-oil pipelines (2) are connected in series.
8. The temperature control device of claim 1, wherein: the cooling gas is cooling gas.
9. The temperature control device of claim 1, wherein: and water or oil is introduced into the water-oil pipeline (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811063253.8A CN110893457A (en) | 2018-09-12 | 2018-09-12 | Die casting die mold core temperature regulating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811063253.8A CN110893457A (en) | 2018-09-12 | 2018-09-12 | Die casting die mold core temperature regulating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110893457A true CN110893457A (en) | 2020-03-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811063253.8A Pending CN110893457A (en) | 2018-09-12 | 2018-09-12 | Die casting die mold core temperature regulating device |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20110075732A (en) * | 2009-12-28 | 2011-07-06 | 현대하이스코 주식회사 | Hot press device for different strength in a product and manufacturing method using the same |
| EP2452800A1 (en) * | 2010-11-11 | 2012-05-16 | Linde Aktiengesellschaft | Method for tempering a forming tool |
| CN203679232U (en) * | 2013-12-31 | 2014-07-02 | 广州市型腔模具制造有限公司 | Temperature control system of magnesium alloy car door die-casting die |
| CN205058523U (en) * | 2015-10-27 | 2016-03-02 | 青岛汇盛鑫节能科技有限公司 | Temperature control device and system of moulding plastics for injection mold |
| CN209206414U (en) * | 2018-09-12 | 2019-08-06 | 无锡朗贤轻量化科技股份有限公司 | A kind of die casting mold core temperature regulating device |
-
2018
- 2018-09-12 CN CN201811063253.8A patent/CN110893457A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20110075732A (en) * | 2009-12-28 | 2011-07-06 | 현대하이스코 주식회사 | Hot press device for different strength in a product and manufacturing method using the same |
| EP2452800A1 (en) * | 2010-11-11 | 2012-05-16 | Linde Aktiengesellschaft | Method for tempering a forming tool |
| CN203679232U (en) * | 2013-12-31 | 2014-07-02 | 广州市型腔模具制造有限公司 | Temperature control system of magnesium alloy car door die-casting die |
| CN205058523U (en) * | 2015-10-27 | 2016-03-02 | 青岛汇盛鑫节能科技有限公司 | Temperature control device and system of moulding plastics for injection mold |
| CN209206414U (en) * | 2018-09-12 | 2019-08-06 | 无锡朗贤轻量化科技股份有限公司 | A kind of die casting mold core temperature regulating device |
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