CN110887427A - Air conditioner photoelectric switch part detection device and use method - Google Patents

Air conditioner photoelectric switch part detection device and use method Download PDF

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Publication number
CN110887427A
CN110887427A CN201911023638.6A CN201911023638A CN110887427A CN 110887427 A CN110887427 A CN 110887427A CN 201911023638 A CN201911023638 A CN 201911023638A CN 110887427 A CN110887427 A CN 110887427A
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CN
China
Prior art keywords
photoelectric switch
air conditioner
detecting
spare part
detection device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911023638.6A
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Chinese (zh)
Inventor
解伟
赵冰清
吕世宏
王耐东
曹少杰
周来成
毛嘉瑞
郑轲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gree Electric Appliances Inc of Zhuhai
Gree Zhengzhou Electric Appliances Co Ltd
Original Assignee
Gree Electric Appliances Inc of Zhuhai
Gree Zhengzhou Electric Appliances Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Gree Electric Appliances Inc of Zhuhai, Gree Zhengzhou Electric Appliances Co Ltd filed Critical Gree Electric Appliances Inc of Zhuhai
Priority to CN201911023638.6A priority Critical patent/CN110887427A/en
Publication of CN110887427A publication Critical patent/CN110887427A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/02Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
    • G01B5/06Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness for measuring thickness
    • G01B5/061Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness for measuring thickness height gauges
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/327Testing of circuit interrupters, switches or circuit-breakers

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Air Conditioning Control Device (AREA)

Abstract

The invention provides a detection device for photoelectric switch parts of an air conditioner and a use method thereof. According to the invention, the product is fixed through the clamp, the product height is measured through the cross rod, the test socket is connected with the product detection performance, the height measurement and the performance detection are synchronously performed, the traditional two processes are reduced into one process, the detection precision is higher, the detection result is more stable, and the product detection quality is ensured.

Description

Air conditioner photoelectric switch part detection device and use method
Technical Field
The invention relates to the technical field of photoelectric part detection, in particular to a detection device for air conditioner photoelectric switch parts and a using method thereof.
Background
The air conditioner is popularized to be used in families of thousands of households, the functions of the air conditioner are more and more extensive, and an electric control main board in the core technical field is an indispensable part. The main purposes of the process inspection of the products produced and manufactured by enterprises are as follows: and the quality of the air-conditioning electric control main board is ensured by inspecting, screening and detecting the product item by item according to various items in the quality inspection report through different procedures. The result that the procedure detection post uses special inspection equipment and tools is a decisive role in granting to flow into the next procedure for use after the electronic product is judged to be qualified, and the accuracy, consistency, efficiency and the like are also very important when the equipment and the tools are detected to use.
The key for ensuring the product performance is that the detection qualified rate of the procedure inspection post of the enterprise production workshop reaches 100 percent; the height measuring tool for the photoelectric switch parts of the air conditioner electric control main board is judged at the process inspection post, the height measuring tool belongs to simple self-control, and the function judging tool is a simple fixing tool for connecting and manufacturing the electric control main board and a wire. But the detection efficiency of the product in the process inspection link is low, the judgment error is extensive, the height result is not accurate, and the like; the demand of product uniformity can not be ensured, and simultaneously, the demand of product quality control can not be satisfied by the process inspection post.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the detection device for the photoelectric switch parts of the air conditioner, which can be used for simultaneously and rapidly detecting the height and the performance of a product, and has the advantages of small detection data deviation and strong consistency.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an air conditioner photoelectric switch spare part detection device, includes the base, be provided with anchor clamps on the base, anchor clamps are used for fixed photoelectric switch spare part, anchor clamps top slidable mounting has the horizontal pole, the horizontal pole is used for measuring photoelectric switch spare part height, still be provided with test socket on the anchor clamps, test socket is used for connecting photoelectric switch spare part's binding post to detect photoelectric switch spare part's performance. Fix the product through anchor clamps, the product height is measured to the horizontal pole, test socket connects product detection performance, and height measurement and performance detection go on in step, and two processes of tradition are reduced into a process, and detect the precision higher, and the testing result is more stable, has guaranteed product detection quality.
Further, be provided with the montant on the base, the montant sets up in anchor clamps one side, the montant with the horizontal pole is connected. Through the cooperation installation of montant and horizontal pole, realize the adaptability adjustment of horizontal pole height, to different photoelectric product, all can use the horizontal pole to carry out the measurement of height, expanded its application range, not be restricted to a photoelectric product.
Furthermore, the montant is provided with two, horizontal pole and montant junction are provided with the screw, the screw is used for the fixed of horizontal pole and montant. Carry out the fixed of horizontal pole on the montant through the screw, guaranteed that the horizontal pole is stable when the altitude mixture survey does not rock, and the setting of two montants is in order to guarantee not squint about the horizontal pole, has improved product altitude mixture survey's accuracy.
Furthermore, the corresponding junction of horizontal pole and montant has all seted up the spout, spout width and screw diameter looks adaptation. The concrete spout that is the rectangle spout that width and screw diameter looks adaptation are fixed for the screw better, and length is the height range that needs the adjustment for the horizontal pole, guarantees that the horizontal pole can be adjusted in the settlement within range.
Further, the screw is specifically a claw M8 screw. The screw with the claw can be screwed and loosened by a user, so that the operation process of an inspector can be adjusted conveniently.
Furthermore, the inner side surface of the clamp is provided with a limiting hole, a spring and a ball are arranged in the limiting hole, the spring is connected with the ball and arranged in the limiting hole, and the diameter of the ball is matched with the diameter of the limiting hole in size. Adopt the ball to contradict fixedly with the product, the elasticity nature of spring provides certain effort for the conflict of ball and product, is unlikely to the tension, can not take place too loosely yet and lead to the unstable condition, guarantees reliability and stability of product measurement height.
Furthermore, the cross rod is made of phenolic plastics. The cross bar supported by the phenolic plastics has good insulativity and good mechanical strength.
Further, the upper back of the base is provided with an air cylinder, one end of the air cylinder is connected with a baffle, and the baffle is used for detecting whether the photoelectric induction function is effectively shielded. The cylinder is used for pushing the baffle to adjust the position so as to accurately detect whether the photoelectric sensing function is effective in shielding.
An air conditioner photoelectric switch part detection device using the method comprises the following steps: photoelectric switch spare part is fixed on the base, utilizes anchor clamps to fix, and adjustment horizontal pole height measurement photoelectric switch spare part height inserts test socket with photoelectric switch spare part's binding post simultaneously and carries out the capability test.
The air conditioner photoelectric switch part detection device and the use method thereof provided by the invention have the beneficial effects that: the optimization of the photoelectric switch part product in the inspection process from two testing steps to a single testing step is realized, and the efficiency of the process testing is improved by about 30%; the testing height cross bar can be adjusted at any time in combination with different products, so that the manufacturing cost of tools is reduced when various photoelectric products with different heights are met; the fool-proof design ensures the relevance of the two process tests and avoids missing the tests; the labor intensity of inspectors is reduced, the times of lifting and placing the arm every day are reduced, and meanwhile, the tool management is facilitated.
Drawings
FIG. 1 is a schematic structural diagram of a detecting device according to the present invention;
FIG. 2 is a schematic view of the cross bar and vertical bar assembly of the present invention;
FIG. 3 is a schematic view of a cross bar according to the present invention.
In the figure: 1. photoelectric switch parts; 2. a clamp; 3. a vertical rod; 4. a cross bar; 5. a test socket; 6. a limiting hole; 7. a wiring terminal; 8. a screw; 9. a chute; 10. a base.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by a person skilled in the art without making any inventive step are within the scope of the present invention.
Example 1: a detection device for photoelectric switch parts of an air conditioner.
The air conditioner photoelectric switch part detection device comprises a base 10, wherein a clamp 2 is arranged on the base 10, the clamp 2 is used for fixing a photoelectric switch part 1, a cross rod 4 is slidably mounted above the clamp 2, a manufacturing material of the cross rod 4 is phenolic plastic bakelite with good insulation and better mechanical strength, the cross rod 4 is used for measuring the height of the photoelectric switch part 1, a test socket 5 is further arranged on the clamp 2, and the test socket 5 is used for connecting a wiring terminal 7 of the photoelectric switch part 1 to detect the performance of the photoelectric switch part 1; the base 10 is provided with two vertical rods 3, the vertical rods 3 and the cross rod 4 are fixed through a claw M8 screw 8, sliding grooves 9 are formed in the corresponding connection positions of the cross rod 4 and the vertical rods 3, and the width of each sliding groove 9 is matched with the diameter of the screw 8; a limiting hole 6 is formed in the inner side face of the clamp 2, a spring and a ball are arranged in the limiting hole 6, the spring is connected with the ball and is arranged in the limiting hole 6, and the diameter of the ball is matched with that of the limiting hole 6; the upper back of the base 10 is provided with an air cylinder, one end of the air cylinder is connected with a baffle, and the baffle is used for detecting whether the photoelectric sensing function is effectively shielded.
The working principle of the embodiment is as follows: photoelectric switch spare part 1 places on base 10, utilizes the ball friction on the 2 medial surfaces of anchor clamps to fix, and the spring shrink when photoelectric switch spare part 1 inserts about the ball contracts 1mm in, and the ball is locked with 1 both sides drain pan interact power of photoelectric switch spare part, avoids the test to rock to guarantee height measurement's reliability and stability. After the photoelectric switch part 1 is fixed, the height of the photoelectric switch part 1 is measured through the cross rod 4, the wiring terminal 7 of the photoelectric switch part 1 is inserted into the test socket 5 to test the performance, and meanwhile, the cylinder pushes the baffle to detect whether the photoelectric sensing function is shielded effectively. The interlocking of the high process of automation and the performance test of the FCT tool is synchronously ensured, and the photoelectric positioning operation step is carried out during detection, so that the process is combined with the automatic test only after passing through the position below the cross rod 4.
Example 2: an air conditioner photoelectric switch part detection device using method.
An application method of a detection device for photoelectric switch parts of an air conditioner uses the detection device for photoelectric switch parts of the air conditioner as described in embodiment 1, and comprises the following specific steps: photoelectric switch spare part 1 is fixed on base 10, utilizes anchor clamps 2 to fix, and adjustment horizontal pole 4 height measurement photoelectric switch spare part 1 height is inserted test socket 4 with binding post 7 of photoelectric switch spare part 1 simultaneously and is carried out the capability test. Product heights of different photoelectric switch parts 1 are counted, and scale marks are added on the height of the cross rod 4 at different height levels, so that visual adjustment is facilitated.
The above description is only for the preferred embodiment of the present invention, but the present invention should not be limited to the embodiment and the disclosure of the drawings, and therefore, all equivalent or modifications that do not depart from the spirit of the present invention are intended to fall within the scope of the present invention.

Claims (9)

1. The utility model provides an air conditioner photoelectric switch spare part detection device, a serial communication port, the on-line screen storage device comprises a base, be provided with anchor clamps on the base, anchor clamps are used for fixed photoelectric switch spare part, anchor clamps top slidable mounting has the horizontal pole, the horizontal pole is used for measuring photoelectric switch spare part height, still be provided with test socket on the anchor clamps, test socket is used for connecting the binding post of photoelectric switch spare part and detects photoelectric switch spare part's performance.
2. The detecting device for detecting the photoelectric switch component of the air conditioner as claimed in claim 1, wherein a vertical rod is disposed on the base, the vertical rod is disposed on one side of the clamp, and the vertical rod is connected with the cross rod.
3. The detecting device for detecting the photoelectric switch parts of the air conditioner as claimed in claim 2, wherein there are two vertical rods, and a screw is provided at the joint of the cross rod and the vertical rod, and the screw is used for fixing the cross rod and the vertical rod.
4. The detecting device for detecting the photoelectric switch component of the air conditioner as claimed in claim 3, wherein the corresponding connecting parts of the cross bar and the vertical bar are both provided with sliding grooves, and the width of each sliding groove is matched with the diameter of the screw.
5. The detecting device for detecting the photoelectric switch component of the air conditioner as claimed in claim 3, wherein the screw is a claw M8 screw.
6. The detecting device for detecting the photoelectric switch component of the air conditioner as claimed in claim 1, wherein a limiting hole is formed on the inner side surface of the clamp, a spring and a ball are arranged in the limiting hole, the spring is connected with the ball and is arranged in the limiting hole, and the diameter of the ball is matched with the diameter of the limiting hole.
7. The air conditioner photoelectric switch part detection device as claimed in claim 1, wherein the cross bar is made of phenolic plastic.
8. The detecting device for detecting photoelectric switch components of an air conditioner as claimed in claim 1, wherein an air cylinder is arranged at the rear upper part of the base, one end of the air cylinder is connected with a baffle plate, and the baffle plate is used for detecting whether the photoelectric sensing function is effectively blocked.
9. An air conditioner photoelectric switch part detection device using method, characterized in that, the air conditioner photoelectric switch part detection device according to any one of claims 1-8 is used, comprising the following steps: photoelectric switch spare part is fixed on the base, utilizes anchor clamps to fix, and adjustment horizontal pole height measurement photoelectric switch spare part height inserts test socket with photoelectric switch spare part's binding post simultaneously and carries out the capability test.
CN201911023638.6A 2019-10-25 2019-10-25 Air conditioner photoelectric switch part detection device and use method Pending CN110887427A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911023638.6A CN110887427A (en) 2019-10-25 2019-10-25 Air conditioner photoelectric switch part detection device and use method

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Application Number Priority Date Filing Date Title
CN201911023638.6A CN110887427A (en) 2019-10-25 2019-10-25 Air conditioner photoelectric switch part detection device and use method

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CN110887427A true CN110887427A (en) 2020-03-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113447238A (en) * 2021-06-17 2021-09-28 格力电器(郑州)有限公司 Photoelectric switch detection component and detection device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010257581A (en) * 2009-04-21 2010-11-11 Fuji Electric Fa Components & Systems Co Ltd Energizing information measuring and displaying device of circuit breaker
CN204302323U (en) * 2014-12-22 2015-04-29 珠海格力电器股份有限公司 A kind of optoelectronic switch detects frock
CN105606010A (en) * 2015-11-25 2016-05-25 浙江德马科技股份有限公司 Mechanical width detection unit and appearance detection device
CN205642221U (en) * 2016-04-15 2016-10-12 襄阳市跃龙机械有限责任公司 Part height detection instrument with adjustable
CN107984244A (en) * 2017-12-28 2018-05-04 新昌县长城空调部件有限公司 A kind of air-conditioning parts easy to adjust are machined into device
CN109116223A (en) * 2018-07-19 2019-01-01 格力电器(武汉)有限公司 A kind of detection device of optoelectronic switch plate

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010257581A (en) * 2009-04-21 2010-11-11 Fuji Electric Fa Components & Systems Co Ltd Energizing information measuring and displaying device of circuit breaker
CN204302323U (en) * 2014-12-22 2015-04-29 珠海格力电器股份有限公司 A kind of optoelectronic switch detects frock
CN105606010A (en) * 2015-11-25 2016-05-25 浙江德马科技股份有限公司 Mechanical width detection unit and appearance detection device
CN205642221U (en) * 2016-04-15 2016-10-12 襄阳市跃龙机械有限责任公司 Part height detection instrument with adjustable
CN107984244A (en) * 2017-12-28 2018-05-04 新昌县长城空调部件有限公司 A kind of air-conditioning parts easy to adjust are machined into device
CN109116223A (en) * 2018-07-19 2019-01-01 格力电器(武汉)有限公司 A kind of detection device of optoelectronic switch plate

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113447238A (en) * 2021-06-17 2021-09-28 格力电器(郑州)有限公司 Photoelectric switch detection component and detection device

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Application publication date: 20200317

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