CN110884019A - Centrifugal device for producing tire by using polyurethane elastomer mold - Google Patents

Centrifugal device for producing tire by using polyurethane elastomer mold Download PDF

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Publication number
CN110884019A
CN110884019A CN201911086394.6A CN201911086394A CN110884019A CN 110884019 A CN110884019 A CN 110884019A CN 201911086394 A CN201911086394 A CN 201911086394A CN 110884019 A CN110884019 A CN 110884019A
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CN
China
Prior art keywords
mold
polyurethane elastomer
rotating part
tire
mould
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911086394.6A
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Chinese (zh)
Inventor
包革胜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xuancheng City Yixin Technology Co Ltd
Original Assignee
Xuancheng City Yixin Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xuancheng City Yixin Technology Co Ltd filed Critical Xuancheng City Yixin Technology Co Ltd
Priority to CN201911086394.6A priority Critical patent/CN110884019A/en
Publication of CN110884019A publication Critical patent/CN110884019A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/34Moulds or cores; Details thereof or accessories therefor movable, e.g. to or from the moulding station
    • B29C33/36Moulds or cores; Details thereof or accessories therefor movable, e.g. to or from the moulding station continuously movable in one direction, e.g. in a closed circuit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/40Plastics, e.g. foam or rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/35Component parts; Details or accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/58Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2075/00Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2875/00Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as mould material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2030/00Pneumatic or solid tyres or parts thereof

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention discloses a centrifugal device for producing a tire by a polyurethane elastomer mold, which comprises a polyurethane elastomer mold and a power device for driving the mold to rotate, wherein the power device comprises a rotating part for placing the mold and enabling the mold to rotate through static friction and a pressing part which is arranged right above the rotating part, moves towards the rotating part, is matched with the rotating part to clamp the mold and rotates along with the mold, the rotating axes of the rotating part, the mold and the pressing part are collinear, the mold comprises an upper mold and a lower mold, a feeding hole which is used for feeding polyurethane foaming slurry and is collinear with the rotating axis of the mold is arranged at the top of the upper mold, and a filling hole which is coaxial with the rotating axis is arranged on the pressing part. The invention greatly reduces the cost and improves the production efficiency.

Description

Centrifugal device for producing tire by using polyurethane elastomer mold
Technical Field
The invention belongs to the technical field of tire production, and particularly relates to a centrifugal device for producing a tire by using a polyurethane elastomer mold.
Background
Polyurethane (polyurethane) is a generic term for macromolecular compounds containing repeating urethane groups in the main chain. With the continuous development of the polyurethane industry, the application range of polyurethane is wider and wider, and the polyurethane can replace rubber, plastic, nylon and the like and is used for airports, hotels, building materials, automobile factories, coal mine factories, cement factories, high-grade apartments, villas, landscaping, color stone arts, parks and the like.
In the tire production industry, polyurethane foam materials are also used for producing tires, the traditional tire foaming process is carried out in metal molds, the metal molds are fixed on a workbench, and a motor at the bottom drives the polyurethane foam materials to rotate to generate centrifugal force to disperse the polyurethane foam materials in the molds. However, the use of the metal mold has the following problems: (1) the manufacturing cost of the metal mold is high due to the high cost of metal raw materials and the complex casting production process; (2) the heavy metal mold density leads to the overweight of single metal mold, so the metal mold can only be fixed and use fixed collocation drive equipment in the production tire process usually, can increase the equipment investment cost of enterprise like this on the one hand, and the drawing of patterns of post-forming tire is not convenient for to fixed metal mold moreover.
Disclosure of Invention
The invention aims at the problems of the prior art and provides a centrifugal device for producing a tire by using a polyurethane elastomer mold.
The invention solves the technical problems through the following technical means:
a centrifugal device for polyurethane elastomer mould production tire, including polyurethane elastomer's mould and drive mould pivoted power device, power device makes the mould take place pivoted rotation portion and sets up through stiction and cooperates the centre gripping through moving to rotation portion and rotation portion directly over rotation portion including placing the mould just takes place pivoted splenium along with the mould, the rotation axis collineation of rotation portion, mould and splenium, the mould includes mould and lower mould, the top of going up the mould is equipped with the feed port that is used for polyurethane foaming thick liquids feeding and with the rotation axis collineation of mould, be equipped with the material hole of irritating with the coaxial setting of rotation axis in the splenium.
Further, the pressing part comprises a pressing plate and a control frame, the material filling hole is formed in the center of the pressing plate, the control frame penetrates up and down to be used for installation of the pressing plate, and the pressing plate is rotatably connected with the control frame.
Further, the rotation portion is including placing base, the motor of fixed mounting in the base on level ground and rotating the carousel that sets up at the base top and be connected with the output shaft transmission of motor.
Furthermore, the center of carousel top surface is equipped with the lug, the bottom of lower mould is equipped with the recess with the lug adaptation.
Further, the convex block is in a round cake shape.
The invention has the beneficial effects that: (1) according to the invention, the polyurethane elastomer raw material is used as the mold, so that the mold is lower in cost and more convenient to produce, and the production cost of the mold is greatly reduced; (2) the invention adopts polyurethane elastomer raw materials as the mould, can easily take out the mould, solves the problem of high equipment investment cost caused by one-to-one fixed matching of the mould and the driving equipment, can also reduce the idle period of a centrifugal device when the tyre is demoulded, and is beneficial to improving the production efficiency.
Drawings
FIG. 1 is a schematic perspective view of a centrifuge apparatus according to the present invention;
FIG. 2 is a schematic structural view of the pressing part of the present invention;
fig. 3 is a schematic structural view of the rotating part of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
As shown in fig. 1, the centrifugal device for producing a tire by using a polyurethane elastomer mold comprises a polyurethane elastomer mold 10 and a power device for driving the mold 10 to rotate, wherein the power device comprises a rotating part 21 for placing the mold 10 and enabling the mold 10 to rotate through static friction, and a pressing part 22 which is arranged right above the rotating part 21, moves towards the rotating part 21, is matched with the rotating part 21 to clamp the mold 10 and rotates along with the mold 10, the rotating axes of the rotating part 21, the mold 10 and the pressing part 22 are collinear, the mold 10 comprises an upper mold 11 and a lower mold 12, a feeding hole 111 for feeding polyurethane foaming slurry and collinear with the rotating axis of the mold 10 is arranged at the top of the upper mold 11, and a pouring hole 221 which is coaxial with the rotating axis is arranged on the pressing part 22.
Traditional centrifugal device for polyurethane foam tire production all need fix metal mold on the rolling disc of bottom, so inconvenient dismantlement of mould in the time of the drawing of patterns leads to the tire drawing of patterns also to have not convenient problem. The invention adopts polyurethane elastomer raw materials as the mould 10, has the characteristics of light weight, fixed shape and small deformation, and is very suitable for being used as the mould, and the performances of the upper mould 11 and the lower mould 12 made of the polyurethane elastomer raw materials are similar to those of rubber, and a sealing rubber gasket is not required to be additionally added to ensure the sealing performance during mould closing; the production of the mold 10 is lower in cost and more convenient, and only an enterprise needs to be entrusted to produce a set of metal mold matrix in the earlier stage, so that the tire manufacturing enterprise can directly utilize the polyurethane elastomer raw materials to match with the mold matrix to manufacture the mold 10 for producing the tire, and the production cost of the mold is greatly reduced. In the production process, an upper die 11 and a lower die 12 are directly clamped and placed on the surface of a rotating part 21, then a pressing part 22 is controlled to move downwards to press a die 10 on the surface of the rotating part 21, the friction force between the die 10 and the rotating part 21 is improved through clamping, after the rotating part 21 is controlled to rotate, the die 10 is driven by the rotating part 21 to rotate under the action of static friction force, because the pressing part 22 can rotate along with the die 10, the rotation of the die 10 cannot be influenced when the die 10 rotates, polyurethane foaming slurry is filled into a cavity of the die 10 through a filling hole 221 and a feeding hole 111 while the die 10 rotates, the tire can be formed after centrifugation for 5 minutes, the rotating part 21 is stopped, after the pressing part 22 is lifted, the die 10 can be easily taken out, and the next die 10 which is clamped is directly placed on the rotating part 21 to produce the next tire, the idle period of the centrifugal device during tire demoulding is reduced, and the production efficiency is improved. Moreover, because the mold 10 is only in surface contact with the rotating part 21 and the pressing part 22 is matched to transmit the rotating energy to the mold 10, no mechanical connecting part exists, a great amount of time can be saved when the mold 10 is disassembled, and the production efficiency is greatly improved.
Although the mold 10 and the tire are both made of polyurethane, the mold 10 is made of one raw material of polyurethane, and needs to be cured by heating, has a high density, has high strength after curing, has reduced strength, and can withstand the pressure of the pressing portion 22; the tire is made of polyurethane as a main material, is mixed with other auxiliary agents such as a foaming agent and the like for use, can be cured and molded through short-time centrifugation, and is low in density and certain in elasticity, so that the tire is more suitable for manufacturing; in addition, a layer of liquid release agent needs to be coated on the inner surface of the cavity of the mold 10 during mold closing, so that the demolding operation after tire molding is facilitated.
As shown in fig. 1 and 2, the pressing portion 22 includes a platen 224 and a control frame 222, the material filling hole 221 is disposed in the center of the platen 224, the control frame 222 is vertically penetrated for installing the platen 224, and the platen 224 is rotatably connected to the control frame 222. Specifically, the platen 224 and the control frame 222 can rotate relative to each other through the bearing 223, so that the platen 224 can independently rotate along with the mold 10 after pressing the mold 10, the control frame 222 is used for driving the platen 224 to move up and down, the up and down movement of the control frame 222 can be realized through a hydraulic cylinder or a pneumatic cylinder (not shown in the figure), and the control frame 222 only needs to be fixedly connected to the tail end of a telescopic column of the hydraulic cylinder through welding or bolts.
As shown in fig. 1 and 3, the rotating part 21 includes a base 211 placed on a horizontal ground, a motor 212 fixedly installed in the base 211, and a turntable 213 rotatably disposed on the top of the base 211 and drivingly connected to an output shaft of the motor 212. The motor 212 is used for providing power to drive the turntable 213 to rotate, the motor 212 and the turntable 213 are driven by the gear engagement 215, and the motor 212 needs to be electrified to work, so that the start and stop of the motor 212 can be easily controlled to control the rotation of the turntable 213, and the mold 10 can be conveniently controlled to be assembled and disassembled. In addition, in order to control the rotation speed of the mold 10, a speed reducer can be installed at the output end of the motor 212, and the rotary connection between the turntable 213 and the base 211 can also be realized through a bearing.
The centrifugal device further comprises a PLC control system, the PLC control system is electrically connected with the motor 212 and the electromagnetic valve of the hydraulic cylinder, so that controllability and consistency of up-and-down movement of the control frame 222 are guaranteed, and deviation problems caused by manual operation are avoided.
As shown in fig. 3, a protrusion 214 is disposed at the center of the top surface of the turntable 213, and a groove (not shown) adapted to the protrusion 214 is disposed at the bottom of the lower mold 12, so as to position the mold 10 when the mold 10 is placed, and ensure that the rotation axes of the mold 10, the turntable 213, and the platen 224 are collinear, thereby ensuring that the feeding hole 111 and the material filling hole 221 are aligned to 1 and do not deflect when the mold 10 rotates, and facilitating material filling.
The bumps 214 are in a pie shape (not shown), so that the alignment of the bumps 214 with the edges of the grooves is not needed when the mold 10 is placed, the placement efficiency of the mold 10 is improved, and the working efficiency is improved.
It is noted that, in this document, relational terms such as first and second, and the like, if any, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (5)

1. The centrifugal device for producing the tire by using the polyurethane elastomer mold is characterized by comprising the polyurethane elastomer mold (10) and a power device for driving the mold (10) to rotate, the power device comprises a rotating part (21) for placing the die (10) and enabling the die (10) to rotate through static friction, and a pressing part (22) which is arranged right above the rotating part (21) and clamps the die (10) through moving towards the rotating part (21) and matching with the rotating part (21) and rotates along with the die (10), the rotating axes of the rotating part (21), the mould (10) and the pressing part (22) are collinear, the mould (10) comprises an upper mould (11) and a lower mould (12), the top of the upper mould (11) is provided with a feeding hole (111) which is used for feeding polyurethane foaming slurry and is collinear with the rotation axis of the mould (10), and the pressing part (22) is provided with a material filling hole (221) which is coaxial with the rotation axis.
2. The centrifugal device for producing the tire by using the polyurethane elastomer mold as claimed in claim 1, wherein the pressing part (22) comprises a pressing plate (224) and a control frame (222), the material pouring hole (221) is arranged in the center of the pressing plate (224), the control frame (222) is vertically penetrated for installing the pressing plate (224), and the pressing plate (224) is rotatably connected with the control frame (222).
3. The centrifuge device for producing tire with polyurethane elastomer mold as claimed in claim 1 or 2, wherein said rotating part (21) comprises a base (211) placed on a horizontal ground, a motor (212) fixedly installed in the base (211), and a turntable (213) rotatably installed on top of the base (211) and in transmission connection with the output shaft of the motor (212).
4. The centrifugal device for producing the tire by using the polyurethane elastomer mold as claimed in claim 3, wherein the center of the top surface of the turntable (213) is provided with a bump (214), and the bottom of the lower mold (12) is provided with a groove matched with the bump (214).
5. The centrifuge device for polyurethane elastomer molds for producing tires according to claim 4, characterized in that the projections (214) are pie-shaped.
CN201911086394.6A 2019-11-07 2019-11-07 Centrifugal device for producing tire by using polyurethane elastomer mold Pending CN110884019A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911086394.6A CN110884019A (en) 2019-11-07 2019-11-07 Centrifugal device for producing tire by using polyurethane elastomer mold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911086394.6A CN110884019A (en) 2019-11-07 2019-11-07 Centrifugal device for producing tire by using polyurethane elastomer mold

Publications (1)

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CN110884019A true CN110884019A (en) 2020-03-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117301602A (en) * 2023-12-01 2023-12-29 济南二机床新光机电有限公司 Mechanical rotary cam controller

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5906836A (en) * 1995-11-27 1999-05-25 American Mobility Limited Partnership Spin casting apparatus for manufacturing an item from polyurethane foam
CN201907172U (en) * 2010-11-19 2011-07-27 东莞鸿绮鞋机有限公司 Rubber injection molding device
CN204867334U (en) * 2015-09-02 2015-12-16 杨一舟 Novel vertical centrifugal casting machine
CN211683139U (en) * 2019-11-07 2020-10-16 宣城市意心达科技有限公司 Centrifugal device for producing tire by using polyurethane elastomer mold

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5906836A (en) * 1995-11-27 1999-05-25 American Mobility Limited Partnership Spin casting apparatus for manufacturing an item from polyurethane foam
CN201907172U (en) * 2010-11-19 2011-07-27 东莞鸿绮鞋机有限公司 Rubber injection molding device
CN204867334U (en) * 2015-09-02 2015-12-16 杨一舟 Novel vertical centrifugal casting machine
CN211683139U (en) * 2019-11-07 2020-10-16 宣城市意心达科技有限公司 Centrifugal device for producing tire by using polyurethane elastomer mold

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117301602A (en) * 2023-12-01 2023-12-29 济南二机床新光机电有限公司 Mechanical rotary cam controller

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